Related Manuals for SKF SKF–MPB–PUMP-1/1
Summary of Contents for SKF SKF–MPB–PUMP-1/1
- Page 1 Pneumatic barrel pump (Enslish translation of operating and maintenance instructions compliant with EU Directive 2006/42/EC)
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Page 2: Table Of Contents
TABLE OF CONTENTS EU DECLARATION OF CONFORMITY ......................4 EU DECLARATION OF CONFORMITY ......................5 Legal disclosure .............................. 6 Explanation of symbols, signs and abbreviations ..................7 Safety instructions ............................10 5.1 General safety instructions ........................... 10 5.2 General behaviour when handling the product ..................... 10 5.3 Intended use .............................. - Page 3 Spare parts ..............................26 Pneumatic barrel pump 1:20 ........................27 15.1 MPB 1:20 pump general description ......................27 15.2 Commissioning ............................28 15.3 Main components ............................29 15.4 Technical specifications of MPB 1:20 ......................30 15.5 Specifications table ............................. 30 15.6 Output curve of MPB 1:20 ..........................
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Page 4: Eu Declaration Of Conformity
EU DECLARATION OF CONFORMITY Original Manufacturer’s Declaration of Device Intended as Machinery (Machinery Directive 2006/42/EC, Annex II A) Manufacturer Oy SKF Ab Finland, Lubrication Product Division Teollisuustie 6, FI-40951 Muurame, Finland declares that: SKF MPB PUMP Designation: Pneumatically-operated barrel pump for lubricants Type: SKF–MPB–PUMP-1/X... -
Page 5: Eu Declaration Of Conformity
EU DECLARATION OF CONFORMITY Original Manufacturer’s Declaration of Device Intended as Machinery (Machinery Directive 2006/42/EC, Annex II A) Manufacturer Oy SKF Ab Finland, Lubrication Product Division Teollisuustie 6, FI-40951 Muurame, Finland declares that: SKF MPB–PUMP-1:20 Designation: Pneumatically-operated barrel pump for lubricants Type: SKF–MPB–PUMP-1/1... -
Page 6: Legal Disclosure
© SKF. All rights reserved. Warranty and liability Oy SKF Ab assumes no liability, nor will the warranty provided cover any loss in the following cases: • The system or component has been used for something other than its intended purpose. -
Page 7: Explanation Of Symbols, Signs And Abbreviations
Explanation of symbols, signs and abbreviations The following symbols are used in the safety instructions included in this manual to highlight conditions which are potentially harmful to people, materials or the environment. Please follow the instructions provided especially in the highlighted conditions. Also, relate the safety instructions to other operators. - Page 8 Symbol Meaning Instruction step List item Conditions which must be met before the activities described in the title clause can be completed Related factors, causes or consequences approx. approximately °C degrees Celsius °F degrees Fahrenheit i.e. that is Kelvin Ounce...
- Page 9 Conversion factors length 1 mm = 0.03937 in. area 1 cm² = 0.155 sq.in volume 1 ml = 0.0352 fl.oz. 1 l = 2.11416 pints (US) mass 1 kg = 2.205 lbs 1 g = 0.03527 oz. density 1 kg/cc = 8.3454 lb./gal (US) 1 kg/cc = 0.03613 lb./cu.in.
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Page 10: Safety Instructions
Safety instructions 5.1 General safety instructions • These safety instructions should be read and followed by any persons entrusted with working on the product and those who supervise or instruct the group of persons mentioned above. In addition, the owner must ensure that the relevant personnel are fully familiar with the contents of the instructions and have understood them. -
Page 11: Modifications To The Product
• • use in areas with harmful radiation (e. g. ionising radiation), feeding, forwarding, or storing hazardous substances and mixtures described in Annex I part 2–5 of • the CLP regulation (EG 1272/2008) and marked with warnings GHS01–GHS06 and GHS08 feeding, forwarding or storing gases, liquefied gases, dissolved gases, vapours or fluids whose vapour pressure exceeds normal atmospheric pressure (1,013 mbar) by more than 0.5 bar at the •... -
Page 12: Persons Authorised To Operate The Device
5.8 Persons authorised to operate the device 5.8.1 Operator An operator is a person who is qualified to carry out the functions and activities related to normal operation based on his or her training, knowledge and experience. This includes avoiding possible hazards that may arise during operation. -
Page 13: Commissioning And Daily Start-Up
from sources of heat or cold. Be careful not to damage other units in the machine or vehicle or impair • their function during installation. • Dry or cover wet, slippery surfaces accordingly. • Cover hot or cold surfaces accordingly. Work on electrical components must be carried out by electrical specialists only. - Page 14 Residual risk Possible in lifecycle stage Prevention/remedy Personal injury / material damage A, B, C, G, H, K Keep unauthorised people away. due to falling of raised parts Make sure no one remains under suspended parts or loads. Lift parts with suitable and tested lifting devices.
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Page 15: Lubricants
6.2 Lubricant selection SKF considers lubricants to be an element of system design. A suitable lubricant is selected already when designing the machine and it forms the basis for centralised lubrication system planning. The selection is made by the manufacturer/end-user of the machine, preferably together with the lubricant supplier based on a defined requirement profile. -
Page 16: Material Compatibility
It is possible for lubricants to be tested in the company's laboratory for their suitability for being pumped in centralised lubrication systems (e.g. no "bleeding"). Please contact SKF if you have further questions regarding lubricants. An overview of the lubricants tested by SKF is also available upon request. -
Page 17: Mpb Pump General Description
2 bar (0.2 MPa). SKF-MPB-PUMP is composed of an air motor and a pump unit. The air motor is controlled by a pneumatic valve, which in turn is controlled by a mechanical valve controller. The mechanical valve controller follows the motion of the air motor’s air piston. -
Page 18: Commissioning
Commissioning The pump is activated when air (minimum pressure: 2 bar) is supplied to its pressurised air inlet (4). The pump pressurises the lubricant, transferring it through the lubricant outlet (5) into the lubrication system. The pump also includes a tank connection (6). During depressurisation, lubricant returns through the tank connection into the pump pipe and, from there, back to the lubricant barrel. -
Page 19: Main Components
Main components MPG pump consists of the following components (Figure 2): Figure 2, Main components Item Description Air motor Pneumatic valve Valve controller Pressurised air inlet, G1/4”, Ø8 quick connector Pressure connection (hydraulic outlet), G1/4”, basic connector, 12L Tank connection (return inlet), G1/4”, basic connector, 12L Pump unit Air exhaust muffler... -
Page 20: Periodic Inspections
– Check the air pressure and the condition of the air lines. – Check that the grease filter and the hydraulic lines connected to the pump outlet are not clogged. – If the problem persists, contact your Oy SKF Ab representative. 11.2 Troubleshooting table... -
Page 21: Technical Information
(P). Check that only grease and no air comes out of the bleed screw or the pressure connection. There are impurities in the pump’s suction inlet. Contact the Oy SKF Ab representative. Technical information 12.1 Specifications table Table 2 Value... -
Page 22: Pump Output Curve
12.2 Pump output curve Unit Description bar (MPa) Lubricant counter pressure g/min Pump output cc/min l/min Pump air consumption Figure 3: MPB pump, output curve (462850) Example: Air supply pressure is 4.5 bar (item 1) and counter pressure (item 2) is 220 bar, which gives a lubricant output of 200 g/min (item 3). -
Page 23: Mpb Pump Configurations
12.3 MPB pump configurations Different lid sets (see table 4) allow the MPB pump to be installed in a stationary (STA lid sets) or descending (ECO lid sets) configuration. Use STA lid sets (Figure 5) for pumping NGLI 00 and 0 greases. Use ECO lid sets (Figure 4) for pumping NLGI 1 and 2 greases. -
Page 24: Designation And Order Codes
Lubricant barrel capacity: 18 kg Lubricant barrel capacity: 50 kg Lubricant barrel capacity: 180 kg Example: SKF MPB-PUMP-1/1 Lubricant barrel size 1/1 = 180 kg SKF Magnetic valve operated Pneumatic Barrel pump Table 4: Order codes Item Order code Prodmast code Pumps... -
Page 25: Shutdown, Decommissioning And Storage
Lubricants must be disposed of appropriately. Observe any local laws and regulations concerning disposal and recycling. You can also return the product to Oy SKF Ab for disposal. Oy SKF Ab reserves the right to recover any costs arising from the disposal. -
Page 26: Spare Parts
Spare parts Figure 6, SKF-MPB-PUMP spare parts Item Description Order code Valve 6527 12602185 Quick connector 6510 12653165 Basic connector PEL 12L R1/4 H 12805080 Inductive sensor 10543528... -
Page 27: Pneumatic Barrel Pump 1:20
2 bar (0.2 MPa). SKF-MPB-PUMP is composed of an air motor and a pump unit. The air motor is controlled by a pneumatic valve, which in turn is controlled by a mechanical valve controller. The mechanical valve controller follows the motion of the air motor’s air piston. -
Page 28: Commissioning
15.2 Commissioning The pump is activated when air (minimum pressure: 2 bar) is supplied to its pressurised air inlet (4). The pump pressurises the lubricant, transferring it through the lubricant outlet (5) into the lubrication system. The pump also includes a tank connection (6). During depressurisation, lubricant returns through the tank connection into the pump pipe and, from there, back to the lubricant barrel. -
Page 29: Main Components
15.3 Main components MPG pump consists of the following components (Figure 2): Figure 8, Main components Item Description Air motor Pneumatic valve Valve controller Pressurised air inlet, G1/4”, Ø8 quick connector Pressure connection (hydraulic outlet), G1/4”, basic connector, 12L Tank connection (return inlet), G1/4”, basic connector, 12L Pump unit Air exhaust muffler... -
Page 30: Technical Specifications Of Mpb 1:20
15.4 Technical specifications of MPB 1:20 15.5 Specifications table Table 2 Value Unit Description –10…+55 °C Ambient temperature range 14…131 °F Maximum pressure 1,450 1:20 Pressure ratio 1,900 g/min Max. pump output (Figure 3) cc/min grams per Pump output per stroke stroke 2–5 Pressure air supply... -
Page 31: Output Curve Of Mpb 1:20
15.6 Output curve of MPB 1:20 Unit Description bar (MPa) Lubricant counter pressure g/min Pump output cc/min l/min Pump air consumption Figure 9: MPB 1:20 pump, output curve (462892) Example: Air supply pressure is 5 bar (item 1) and counter pressure (item 2) is 50 bar, which gives a lubricant output of 1,050 g/min (item 3). -
Page 32: Mpb 1:20 Pump, Configuration Options
15.7 MPB 1:20 pump, configuration options The STA lid set enables fixed installation of the MPB pump. Use STA lid sets (Figure 4) for pumping oil, NGLI 00 and 0 greases. Figure 4: MPB pump, STA configuration... -
Page 33: Designation And Order Codes
SKF Pneumatic Barrel Pump Lubricant barrel capacity: 180 kg 1:20 Example: SKF MPB-PUMP-1/1-1:20 Pressure ratio: 1:20 Lubricant barrel size 1/1 = 180 kg SKF Magnetic valve operated Pneumatic Barrel pump Table 4: Order codes Item Order code Prodmast code Pumps SKF-MPB-PUMP-1/1-1:20... -
Page 34: Spare Parts Mpb 1:20
15.9 Spare parts MPB 1:20 Figure 10, SKF-MPB-PUMP spare parts Item Description Order code Valve 6527 12602185 Quick connector 6510 12653165 Basic connector PEL 12L R1/4 H 12805080...
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