Carlisle Binks AA1600M Service Manual
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Carlisle Binks AA1600M Service Manual

Air-assist airless spray gun
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SERVICE MANUAL
EN
II 2 G X
The following instructions provide the necessary
information for the proper operation and preventive
maintenance of the Binks AA1600M Air-Assist
Airless Spray Gun. Please read and understand all
information in this document in order to get the
maximum performance from your new AA1600M
spray gun.
In the AA1600M spray gun, the paint or other
material to be sprayed is pre-atomized and forced
through the carbide tip by the typical 400-800 psi
fluid pressure (with capabilities up to 1,600 psi/110
bar). As a result of the pre-atomizing, the final
shaping air supplied by the air cap produces an
exceptionally fine and even spray pattern. The result
of this spray pattern is an even finish that lends itself
to products that need an exceptionally fine finish
with reduced overspray and VOC emissions.
SPECIFICATIONS:
Maximum
Fluid Pressure:
1600 psi /110 bar
Maximum
Air Pressure:
100 psi/6.8 bar
Gun Body:
Forged Aluminum
Fluid Path:
Stainless Steel
Fluid Seat:
UHMW (Tungsten Carbide optional)
Fluid Inlet Size:
1/4" NPS(m) Thread
Air Inlet Size:
1/4" NPS(m) Thread
Gun Weight:
17.28 oz./490 g
(without Tip, Aircap, Guard)
15 psi [1 bar] is the maximum inlet air pressure for
HVLP (15 psi [1 bar] max. for HVLP twist tip cap),
or use 20-40 psi [1.4-2.8 bar] inlet air pressure for
LVMP. The HVLP flat tip and twist tip air caps
consume 8.3 SCFM [230 L/m] air at their respective
maximum inlet air pressures. The LVMP flat tip and
twist tip air caps consume 13 SCFM [368 L/m] at
30 psi [2.1 bar] inlet air pressure.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT
77-2921-R12 (2/2021)
AA1600M AIR-ASSIST AIRLESS SPRAY GUN
(0909-1600-XXXXXX)
(WITH FLAT TIP/TWIST TIP OPTION, FAN SIZE ADJUSTMENT FEATURE
AND HVLP/LVMP TECHNOLOGY)
IMPORTANT!
DO NOT DESTROY
It is the customer's responsibility to have
all operators and service personnel read
and understand this manual.
Contact your local Binks representative
for additional copies of this manual.
1 / 14
www.carlisleft.com

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Summary of Contents for Carlisle Binks AA1600M

  • Page 1 AND HVLP/LVMP TECHNOLOGY) The following instructions provide the necessary information for the proper operation and preventive maintenance of the Binks AA1600M Air-Assist Airless Spray Gun. Please read and understand all information in this document in order to get the maximum performance from your new AA1600M spray gun.
  • Page 2 II 2 G X Notified body details and role: Element Materials Technology. WN8 9PN UK Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies, /incorporation is issued under the sole 320 Phillips Ave., responsiblility of the manufacturer: Toledo, OH 43612...
  • Page 3 WARNING HIGH PRESSURE CAN CAUSE SERIOUS INJURY IF EQUIPMENT IS INSTALLED OR USED INCORRECTLY. READ, UNDERSTAND, AND OBSERVE ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL. OPERATE EQUIPMENT ONLY AFTER ALL HIGH PRESSURE SPRAY INSTRUCTIONS ARE CLEARLY UNDERSTOOD. FLAMMABLE, EXPLOSIVE AND TOXIC VAPORS AND HOSE LEAKS In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING...
  • Page 4 SPRAY GUN SET-UP TYPICAL HOOK-UP NOTE Oil and Water Extractor Pump Before proceeding, make sure trigger lock is engaged. Regulator 1. Connect your high-pressure fluid hose to the gun fluid inlet and tighten securely. 2. Connect your air hose to the gun air connection and tighten securely.

  • Page 5: General Troubleshooting

    TROUBLESHOOTING DEFECTIVE SPRAY PATTERNS Another sign of the need to replace a worn tip is a gradual CAUTION decline in spraying pattern width. Always engage trigger lock and relieve fluid pressure before servic- 4. If cleaning or replacing the fluid tip does not dissipate the ing gun.

  • Page 6: Spray Pattern Troubleshooting

    SPRAY PATTERN TROUBLESHOOTING PROBLEM CAUSE ACTION Fluttering Spray Pattern Insufficient fluid supply. Adjust fluid regulator or fill fluid supply tanks. Air in paint supply line. Check and tighten pump siphon hose connections, bleed air from paint line. Attempting to “feather” (Partially Cannot feather with an AA1600M gun.
  • Page 7 CLEANING (Continued) 11. Using a rag dampened with solvent, wipe the exterior approved for cleaning and wash off operations. If the surface of the gun. Additionally, some solvents are operator has any question on selecting appropriate prohibited from being used for cleaning. The operator cleaning solvents, the operator should consult a supervisor must take care to use only approved cleaning solvents for or plant environmental staff.

  • Page 8: Servicing Air Valve

    SERVICING AIR VALVE REASONS TO SERVICE AIR VALVE: A) Air valve not functioning correctly (may need cleaning). B) Routine maintenance. C) Air leaks (advise replacement, see p8) CAUTION Always ensure that all fluid and air pressure to the gun has been dis- charged before proceeding with any repairs.

  • Page 9: Replacing Air Valve

    REPLACING AIR VALVE REASONS TO REPLACE AIR VALVE: A) Air leak through the gun. B) Air valve not operating correctly. CAUTION Always ensure that all fluid and air pressure to the gun has been dis- charged before proceeding with any repairs. Fig.
  • Page 10 TIP GUARD INSTALLATION REASON TO INSTALL TIP GUARD: To replace broken tip guard. WARNING For pressures over 1000 psi the tip guard must be in place for added protection against skin injection. CAUTION Fig. 37 Fig. 38 Always ensure that all fluid and air pressure to the gun has been dis- charged before proceeding with any repairs.
  • Page 11 TWIST TIP SELECTION CHARTS STANDARD FLAT TIP SELECTION CHARTS Fan width based on 2200 PSI with latex paint 12" from Fan width based on 1000 PSI with water surface. Actual results may vary, depending on material 12" from surface. Actual results may vary, CAPACITY viscosity.
  • Page 12 AA1600M AIR-ASSIST AIRLESS SPRAY GUN PARTS LIST When ordering, please specify Part No. (Not all Part Nos. are available for purchasing.) Refer to page 12 when referencing Item Nos. ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. — GUN BODY ............1 SN-402-K AIR VALVE ASSEMBLY ........
  • Page 13 AA1600M AIR-ASSIST AIRLESS SPRAY GUN X TIGHTEN 9 YO 11 FT-LBS Y TIGHTEN 18 TO 22 FT-LBS Z DO NOT OVER TIGHTEN TWIST TIP COMPONENTS FLAT TIP COMPONENTS 54-5891-K5 (QTY-5) 54-5896-K5 (QTY-5) FOR SPRAY GUNS MANUFACTURED AFTER 1/20/2016 EDGE FILTER FLUID TUBE ASSEMBLY NOTE Reference retro-fit fluid tube instructions #77-3083.

  • Page 14: Warranty Policy

    This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.

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