Related Manuals for Meler MICRON+ TPD
Summary of Contents for Meler MICRON+ TPD
- Page 1 GLUING SOLUTIONS ADHESIVE INSTRUCTIONS MANUAL MELTER MICRON + TPD MA-5160-ENG 140920...
- Page 2 MELTERS EXXXXXX Published by: Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain Phone: +34 948 351 110 info@meler.eu - www.meler.eu Focke Group Edition september 2020 © Copyright by Focke Meler All rights reserved. Its reproduction, diffusion or use by electronic or other means of all or any part of this document without the express authorization of its owner is strictly prohibited.
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Page 3: Table Of Contents
Electrical components Hydraulic components Pneumatic components Thermal components Materials Noise emission declaration Intended use Limited use 2. INTRODUCTION Description Modes of operation Hot-melt melter identification Micron+ TPD series range Main components Control panel components Automatic feeder main components (optional) General... - Page 4 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS 3. INSTALLATION Introduction Installation requirements Free space Electrical Consumption Compressed air Other factors Unpacking Contents Mounting the equipment Electrical power connection Pneumatic connection Hose and applicator connection Automatic feeder assembly Electrical connections Pneumatic connection...
- Page 5 MICRON + TPD ADHESIVE MELTER TABLE OF CONTENTS MA-5160-ENG Manual pumping permmision Melter equipment display General characteristics Navigation icons Save changes Explanation of the screen contents Home display General temperature status Alarms status Calendar status Adhesive level status Pumping status Temperature status Temperature and Heating Shortcut displays Programming of temperatures...
- Page 6 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS ‘2. General settings’ Menu 4-17 2.1 Password management 4-17 2.2 Extra settings 4-18 2.3 Configuration of input and output signals 4-19 2.4 Restore default values 4-19 ‘3. Statistics’ Menu 4-20 ‘4.Charge’ Menu 4-20...
- Page 7 MICRON + TPD ADHESIVE MELTER TABLE OF CONTENTS MA-5160-ENG 5. MAINTENANCE Equipment cleaning System depressurisation Access to pneumatic unit Maintenance of the filters Changing the pump filter Changing the inlet filter Cleaning the tank Changing adhesive type. Cleaning burnt adhesive Emptying the tank Safety Thermostat Automatic feeder maintenance...
- Page 8 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS 6. TECHNICAL CHARACTERISTICS Generals Dimensions Automatic Feeder 7. ELECTRICAL DRAWINGS 8. PNEUMATIC DIAGRAM Components list 7 cm /stroke pump Pneumatic connection for 7 cm /stroke PUMP Pneumatic diagram for 7 cm /stroke PUMP Pneumatic diagram automatic feeder 9.
- Page 9 MICRON + TPD ADHESIVE MELTER TABLE OF CONTENTS MA-5160-ENG FCC - REGULATORY NOTICES 10-1 RF exposure safety 10-1 Class A device notice 10-1 ISED - REGULATORY NOTICES 10-2 RF exposure safety 10-2 CAN ICES-003 10-2 AVIS DE CONFORMITÉ RÉGLEMENTAIRE - ISED 10-3 Sécurité...
- Page 10 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank.
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Page 11: Safety Guidelines
MICRON + TPD ADHESIVE MELTER SAFETY GUIDELINES MA-5160-ENG 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday equipment operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts. -
Page 12: Mechanical Components
FOCKE MELER GLUING SOLUTIONS SAFETY GUIDELINES Mechanical components The hot-melt installation, which is installed to this device, requires moving parts that can cause damage. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts. -
Page 13: Thermal Components
Safety Information Sheet of the adhesive. Materials Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components. -
Page 14: Intended Use
Note: Do not modify the equipment or use components that were not supplied by Meler. For any modification of a component of the equipment or part of the installation, you must firstly consult the After-Sales Service... -
Page 15: Introduction
2. INTRODUCTION In this manual you will find information about the installation, use and maintenance of the hot-melt adhesive melter in meler’s Micron+ TPD model. Most of the photographs and illustrations that appear in this manual refer to the 5-liter ‘Micron+’ standard melter. This model has been used as a reference... -
Page 16: Description
INTRODUCTION Description The ‘MICRON+’ are designed for use with ‘meler’ hoses and applicators in hot- melt adhesive applications. Their different variations – line, coating or swirl- spray – cover a wide range of applications, being very versatile in all markets where they are used. -
Page 17: Micron+ Tpd Series Range
MICRON + TPD ADHESIVE MELTER INTRODUCTION MA-5160-ENG Micron+ TPD series range MICRON+ 2 M01 200 BP 400N CG LD2 VP MB TPD UL Certifications _ (in blank): CE • UL: UL Application _ TPD: Tabacco Products Directive Communications _ (in blank): No communication •... -
Page 18: Main Components
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Main components 1. Front control card. 2. Access door to the electric/pneumatic area. 3. Tank access lid. 4. Air pressure gauge. 5. Hydraulic pressure display. 6. Pump air pressure regulator. 7. Main switch. 8. Set of pump drain valve and filter. -
Page 19: Control Panel Components
MICRON + TPD ADHESIVE MELTER INTRODUCTION MA-5160-ENG Control panel components 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP button ‘manual pumping’. 5. GREEN led ‘power ON’. 6. Touch screen ON/OFF button. -
Page 20: Automatic Feeder Main Components (Optional)
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Automatic feeder main components (optional) General 1. Flexible Load Tube 8. Input air supply (from the grid) 9. Junction box 2. Rotary fitting 10. Level sensor amplifier 3. Unload Filter 11. Sensor and power supply connector 4. -
Page 21: Installation
MICRON + TPD ADHESIVE MELTER INSTALLATION MA-5160-ENG 3. INSTALLATION Warning: The melters are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment. Introduction The ‘Micron+’... -
Page 22: Electrical Consumption
FOCKE MELER GLUING SOLUTIONS INSTALLATION Item Description Micron+ 5 TPD Micron+ 10 TPD EQUIPMENT LENGTH 588 mm 671 mm EQUIPMENT WIDTH 380 mm 380 mm EQUIPMENT HEIGHT 600 mm 600 mm EQUIPMENT HEIGHT WITH LID OPEN 747 mm 880 mm... -
Page 23: Other Factors
Communicate any defect, even to the outer packing materials, to your ‘meler’ Representative or to the Main Office. Contents The ‘Micron+’ series packing materials may contain accessories that form part of the same order. -
Page 24: Electrical Power Connection
1:13,6. Hose and applicator connection The equipment use standard ‘meler’ components. The entire range of ‘classic’, ‘compact’ and ‘manual’ hoses and applicators may be connected to this equipment. Up to four hose-applicator outputs may be connected. -
Page 25: Automatic Feeder Assembly
MICRON + TPD ADHESIVE MELTER INSTALLATION MA-5160-ENG ‘Micron+’ TPD series melters are equipped with a six outputs hydraulic distributors. Connect the hoses to the distributor in order, following the numbering in the diagram. Caution: • In order to identify each hose-applicator, electrically connect them to the connector with the same number as the output they use. -
Page 26: Suction Tube Connection
FOCKE MELER GLUING SOLUTIONS INSTALLATION Suction tube connection The suction tube should be connected to the swievel elbow of the vacuum feeder, inserting it into the inside of the metallic mouth down to its bottom. Place the swievel elbow to the most convenient position for installation, depending on the location of the hot melt container. -
Page 27: External I/O Connections
MICRON + TPD ADHESIVE MELTER INSTALLATION MA-5160-ENG External I/O connections The melter’s input and output signals (I/O) allow it to communicate with the main machine simply and directly through the “harting” connector on the back of the device. There are seven signals that may be used to communicate with the main machine: Inputs: •... -
Page 28: Pressure Value Reading Connection
FOCKE MELER GLUING SOLUTIONS INSTALLATION Pressure value reading connection Hydraulic circuit pressure can be read on the display placed in the melter base. Reading pressure is set between 0 to 100 bar. Pressure sensor connection Pressure sensor connection is done as shown in the picture. The signal is giving in voltage values (mV). -
Page 29: Description Of I/O Connections
MICRON + TPD ADHESIVE MELTER INSTALLATION MA-5160-ENG Description of I/O Connections Connection Pin in the Signal type connector Ext. pump enable (safety) 1 (+ giving) female Ext. pump enable (safety) 4 (+ giving) female Temperature OK 2 female Filling Level low 2 female Glue pressure (4-20mA) (+ giving) female... -
Page 30: Solenoid Valve Without Manual Override
Solenoid valve without manual override The ‘Micron+’ 5 TPD remove the manual override of the input solenoid valve (standard in all Focke Meler pneumatic drivers). The manual override allows to fix the position of the valve in open mode so the electrical signal to the valve has no effect (*). -
Page 31: Melter Operation
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG 4. MELTER OPERATION In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by untrained personnel. Warning: Improper use may cause damage to the machine or injury and even MICRON+ PISTÓN death to the person using it. -
Page 32: Filling The Tank
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Filling the tank Warning: Before refilling the tank, make sure that the adhesive is the same type as that already in the tank. Mixing different types of adhesives can cause damage to the melter equipment. -
Page 33: Manual Pumping Permmision
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG While the system counts down the delay time, the temperature OK symbol flashes until the programmed time value is reached. The screen displays the actual temperature values for each zone at all times. If the temperatures of all the active zones exceed the set point temperature -3°... -
Page 34: Melter Equipment Display
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Melter equipment display The 7-inch touchscreen shows the main data and contains a user menu to customise how your unit is configured and operated. The user menu has the following structure:: + PISTÓN MICRON+ PISTÓN 00 v1.0.106... -
Page 35: General Characteristics
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG General characteristics In general, there are several icons and pieces of information that are repeated throughout the screen navigation, so they will be explained at the beginning and then not in the next screens. Navigation icons Right arrow icon (FORWARD), located in the lower right part of the screen. -
Page 36: Home Display
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Home display ON+ PISTÓN It is the main screen where the most representative values of the equipment are shown. 2001100 v1.0.106 2200100 v1.0.084 2102100 v1.0.106 A - Alarms status and alarms menu access. °C B - Temperature status and Temperature and Heating Shortcut menu access. -
Page 37: Alarms Status
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG Alarms status There are no errors. The unit has an operating error but can continue operating. The unit has an operating error and cannot continue operating. Access the ALARMS menu by pressing the icon. Calendar status Calendar not activated. -
Page 38: Pumping Status
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping status Pumping not activated. Pumping activated. Access the PUMPING menu by pressing the icon. Temperature status Zone heating. There is no physical connection of components in that zone. Temperature sensor error in that zone. -
Page 39: Temperature And Heating Shortcut Displays
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG Temperature and Heating Shortcut displays These screens give you access to the unit’s quick settings. ON+ PISTÓN 02001100 v1.0.106 A - General standby of the unit (activate/deactivate). 02200100 v1.0.084 02102100 v1.0.106 B - General inhibition of the unit (activate/deactivate). General Standby General OFF C - Programming of temperatures. -
Page 40: Programming Of Temperatures
TÓN FOCKE MELER GLUING SOLUTIONS MELTER OPERATION General Standby General OFF Temperature State Programming of temperatures General Set-Point Enter a temperature in ‘General set point’ to simultaneously program all the zones with that temperature value. General Variation To make quick adjustments, enter a variation value in ‘General variation’... -
Page 41: Units And Language Menu
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG MICRON+ PISTÓN : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 Units and Language Menu Units and Language • Units: To select whether the temperatures are displayed in °C/°F. Unit: °C °F •... -
Page 42: Alarms And Warnings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION TÓN Alarms and warnings Alarms It displays the alarms and warnings in chronological order. It shows 5 alarms on each screen, with a total of 3 screens. RESET ALL 2018-05-20 11:15 When an alarm/warning needs to be reset for the unit to return to operation,... -
Page 43: Heating' Menu
You can select from four PID options: Standard, Moderate, Quick or Manual. Note. The PID values are directly involved in the heating process. Do not modify these values if you do not have the required technical knowledge or without the advice of Meler’s After Sales Service. 4-13... -
Page 44: Sequential Heating
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION TÓN 1.2 Sequential Heating 1.2 Sequential This lets you start heating the zones one after the other. This prevents a zone from being active for a long time until the slowest zone heats up. -
Page 45: Auto Standby - Off
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG MICRON+ PISTÓN : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 1.4 Auto Standby - OFF 1.4 Auto Standby - OFF This function can program the following work parameters: Standby desactivation • Standby Deactivation: automatically deactivates the ‘General Standby’... -
Page 46: Extra Temperature Settings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION TÓN 1.5 Extra temperature settings • Pumping permission delay: This is the time that the unit must wait to activate pumping after all the active zones have reached a temperature 1.5 Heating Extra Settings above [Set point temp. -
Page 47: Password Management
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG N+ PISTÓN ‘2. General settings’ Menu 01100 v1.0.106 00100 v1.0.084 02100 v1.0.106 A - Password management. 2. Extra Settings B - Extra settings. C - Configuration of input and output signals. D - Restore default values 2.2 Extra 2.1 Password Settings... -
Page 48: Extra Settings
Whenever there is activity on the screen, the system remains in this mode. If the end of this 15 minutes is reached, the unit returns to USER mode. If you forget the EXPERT level password, contact the Focke Meler main offices to find out how to proceed to recover it. -
Page 49: Configuration Of Input And Output Signals
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG MICRON+ PISTÓN 2.3 Configuration of input and output signals : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 This allows you to configure the unit’s digital input and output signals. 2.3 Input / Output The inputs can be: Imputs •... -
Page 50: Statistics' Menu
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION TÓN ‘3. Statistics’ Menu This screen displays: 3. Statistics • Hours of operation: This counts all of the hours during which the unit is in Temperature OK. Working hours 4515 To reset the counter to zero, you must press reset. -
Page 51: Automatic Pumping Block Function
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG Automatic pumping block function The unit has a function for to automatically block pumping due to a voltage drop, a direct disconnection from the network, or an operating error. This function can be activated or disabled via the “2. Settings / 2.2 Extra TÓN MICRON+ PISTÓN settings”... -
Page 52: Automatic Pumping Block' Disabled
2.2 Extra Settings Sound on alarm FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Screen saver 10 min Inside device temperature alarm ‘Automatic pumping block’ disabled 85 °C 60 s When this function is disabled, whenever an event forces the unit to change... -
Page 53: Turning Off After Resetting' Function
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG ‘Turning off after resetting’ function The unit has a function to recover its current status (ON/OFF) after a voltage drop or a direct disconnection from the network. ‘Reset’ means turning off and turning on the unit using any main ON/OFF switch or any loss and recovery of power. -
Page 54: Turning Off After Resetting' Disabled
Sound on alarm 2.2 Extra Settings Screen saver 10 min TÓN Sound on alarm Inside device temperature alarm FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Screen saver 85 °C 60 s 10 min 2.3 Input / Output Pumping autolock Inside device temperature alarm ‘Turning off after resetting’... - Page 55 2.2 Extra Settings : S02102100 v1.0.106 2.2 Extra Settings Sound on alarm Screen saver Sound on alarm 10 min Screen saver MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG Inside device temperature alarm 10 min 85 °C 60 s Inside device temperature alarm 85 °C 60 s Pumping autolock...
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Page 56: Wireless Communication (Wi-Fi)
Wireless communication (Wi-Fi) 2.2 Extra Settings Optionally, the unit comes equipped with a wireless communication system to TÓN connect to a local network. This system connects the unit to a Meler Services Channel number Platform(*) with the following main functions: Regrind charger •... -
Page 57: Standby Function
MICRON+ PISTÓN MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 MICRON+ PISTÓN General Standby General OFF Standby function : S02001100 v1.0.106 : S02200100 v1.0.084 Temperature State : S02102100 v1.0.106 Using the standby function during periods of melter/applicator inactivity helps save energy and allows the heated elements to return quickly to their set point General Standby General OFF... -
Page 58: Use Of The Automatic Feeder
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Use of the automatic feeder This section presents how to use the automatic feeder. Even if its operation is very simple, it should not be used by non-trained personnel. MICRON+ PISTÓN : S02001100 v1.0.106 : S02200100 v1.0.084... -
Page 59: Sensitivity Adjustment
LED changes from green to red. The LED should remain red. We recommend checking that it is properly set by running a few automatic reloading cycles. Note: If the sensor sensitivity setting needs to be corrected, contact Meler’s after sales service or the area representative. 4-29... -
Page 60: Turning Off The Melter Equipment
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Turning off the melter equipment If you need to disconnect the melter equipment: 1. Turn off the machine switch. The depressurization valve frees pressure from the hydraulic circuit, returning the adhesive to the tank. -
Page 61: Switching On And Using The Instrument
MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG Switching on and using the instrument Immediately after switching on the instrument carries out a self-diagnostic test. During the test, all the display segments and the 4 indicator lights will flash, when finished, enters normal work mode and displays pressure value. Displaying the value of the hydraulic circuit pressure. -
Page 62: Pressure Display Programming
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pressure display programming Once installed and wired according to the corresponding electrical diagram, switch it on without having hydraulic pressure at the pressure measurement point. Press and hold the “F” key until the “PA” menu appears. - Page 63 MICRON + TPD ADHESIVE MELTER MELTER OPERATION MA-5160-ENG Press and hold the “F” key until the “PA” menu appears. Set value = 99 and press the “F” key once so that “U.C” submenu appears in the display. To calibrate the pressure transducer, select U.C = 3 and press the “F” key. The F1 will then appear.
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Page 64: Application For Pc
• Make a complete backup of the system. • Restore a complete backup of the system. • Flash memory deletion. • Make a backup of the data logger. (*) http://www.meler.eu/media/S00900010_PC_App_Installer.zip Warning: For more information consult your Focke Meler Representative or the Focke Meler Main Office. 4-34... -
Page 65: Maintenance
MICRON + TPD ADHESIVE MELTER MAINTENANCE MA-5160-ENG 5. MAINTENANCE Warning: The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enough training and experience to operate install or repair this equipment. The following table briefly summarizes the indications for adequate melter equipment maintenance. -
Page 66: System Depressurisation
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Removing and changing exterior panels: 1. Turn off the melter. 2. Disconnect the compressed air from the machine intake. 3. To remove the casing from the machine, first you have to separate the electrical cabinet from the tank. To do this, slacken the 1/4 turn screw as indicated (A) and slide it along the guides. -
Page 67: Access To Pneumatic Unit
MICRON + TPD ADHESIVE MELTER MAINTENANCE MA-5160-ENG Access to pneumatic unit To access the unit for more exhaustive machine maintenance, it will be necessary to remove the electrical cabinet from its place so it can be handled more comfortably and accessibly. To do this, slacken the 1/4 turn screw that keeps the electrical cabinet in position (screw A) and slide it along the guides. -
Page 68: Changing The Inlet Filter
FOCKE MELER GLUING SOLUTIONS MAINTENANCE 4. Replace the joints if they are damaged. 5. Screw the assembly up again, clockwise. 6. Put the assembly back inside the distributor and tighten the screws. 7. Continue to work as normal. Changing the inlet filter Warning: It is important to install and remove the filter as instructed below, to prevent the inlet valve from coming loose. -
Page 69: Cleaning The Tank
MICRON + TPD ADHESIVE MELTER MAINTENANCE MA-5160-ENG Cleaning the tank The hot-melt tank must be cleaned on occasion to maintain its fusion and anti-adherence properties. The tank is inclined enough to aid unloading the hot-melt and to avoid it from being retained inside when consequential burning occurs. -
Page 70: Emptying The Tank
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Warning: Whenever you handle the filter or any other element subject to pressure, you must always perform a system depressurization first (see the corresponding section) Emptying the tank During normal maintenance activities, it is recommended, and sometimes necessary to empty the tank directly, without passing the adhesive through the pump system. -
Page 71: Automatic Feeder Maintenance
The following table summarizes briefly the indications for proper maintenance of the vacuum feeder. Read carefully, in each case, the corresponding section. If the device does not work or works incorrectly contact the Technical Services ’meler‘ or Area Representative. Operation Frecuency... -
Page 72: Control Of The Load Sensor
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Control of the load sensor It is necessary to control if the load sensor is working properly and that it allows you to maintain the desired levels. A low load will cause a decline in the level and the possibility of not having the amount of necessary hot-melt adhesive. -
Page 73: Sensitivity Adjustment Of The Capacitive Sensor
MICRON + TPD ADHESIVE MELTER MAINTENANCE MA-5160-ENG Sensitivity adjustment of the capacitive sensor Important: Use the working adhesive and at the working temperature. Warning: Hot zone with high temperatures. Risk of burns. Use thermal protective equipment. Sensitivity adjustment of the Tank capacitive sensor Clean the tank as indicated in the part ‘Cleaning the tank’... -
Page 74: Sensitivity Adjustment Of The Automatic Feeder Capacitive Sensor
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Verification of the Tank sensor regulation Increase slightly the adhesive level of the tank. The LED should change to yellow. Decrease the adhesive level of the tank. As soon as the detector is visible, the LED should change to green. -
Page 75: Remove The Equipment From Its Base
MICRON + TPD ADHESIVE MELTER MAINTENANCE MA-5160-ENG Verification of the automatic feeder capacitive sensor regulation Increase slightly the adhesive level of the tank. The LED should change to green. Decrease the adhesive level of the tank. The LED should change to red. It is recommended to carry out a verification of the signals once the equipment is in automatic operation. - Page 76 FOCKE MELER GLUING SOLUTIONS MAINTENANCE This page is intentionally left blank. 5-12...
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Page 77: Technical Characteristics
MICRON + TPD ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5160-ENG 6. TECHNICAL CHARACTERISTICS Generals Micron+ 5 TPD Micron+ 10 TPD Tank capacity 5.15 liters 9,7 liters Pumping rate 29.3 kg/h 7cc/stroke pump (*) Melting rate 9.0 kg/h (*) 13.5 kg/h (*) Number of hydaulic outputs 6 (thread 9/16) Temperature range 40 to 200°C (100 to 392°F) - Page 78 2 de 2 2 de 2 Este plano es propiedad exclusiva de MELER APLICADORES DE HOT - MELT S.A. Todos los derechos reservados. MAX 921 This drawing is owned sole of MELER APLICADORES DE HOT- MELT S.A. All rights reserved.
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Page 79: Automatic Feeder
360 l/min (in charge mode) Power supply LN ~ 230V 50/60Hz + PE Container capacity 50 kg Melter units for the full range ‘meler’ Dimensions 190 x 290 x 210 Control box + loading input 20 mesh (< 1mm) Filter... - Page 80 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS This page is intentionally left blank.
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Page 81: Electrical Drawings
ELECTRICAL DRAWINGS MA-5160-ENG MICRON TPD ADHESIVE MELTER 7. ELECTRICAL DRAWINGS... - Page 82 FOCKE MELER GLUING SOLUTIONS ELECTRICAL DRAWINGS This page is intentionally left blank.
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Page 83: Pneumatic Diagram
MICRON + TPD ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5160-ENG 8. PNEUMATIC DIAGRAM Components list 7 cm /stroke pump Inlet filter (filtering disk) Solenoid valve 3/2 (24V DC 2W) Pressure regulator 1-8 bar Pressure gauge 0-10 bar Pneumatic valve 5/2 Differential valve Pneumatic cylinder double acting double chamber Ø50x50 (7cm /stroke pump) -
Page 84: Pneumatic Connection For 7 Cm
FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM INSTRUCCION DE MONTAJE DENOMINACION/DENOMINATION REFERENCIA/REFERENCE EDICION MICRON IM0004 Pneumatic connection for 7 cm /stroke PUMP Nº DE HOJAS FECHA/DATE TITULO/TITLE 1 DE 9 6/06/07 NEUMATICA CILINDRO PEQUEÑO INSTALACION NEUMATICA PARA EL GRUPO PEQUEÑO PRESSURE REGULATOR... -
Page 85: /Stroke Pump
MICRON + TPD ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5160-ENG Pneumatic diagram for 7 cm /stroke PUMP... -
Page 86: Pneumatic Diagram Automatic Feeder
FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Pneumatic diagram automatic feeder output air pneumatic vibrator venturi system solenoid valve 24VDC dry, filtered and non lubricated airmax. 6 bar Nota: Las cotas indicadas en el plano son despues del tratamiento. A todas las cotas con to se les debe de aplicar corrección de medida acorde al tratamiento indicado en el plano. -
Page 87: Spare Parts List
MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG 9. SPARE PARTS LIST The list of the most common spare parts for Micron+ series machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters. - Page 88 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank.
- Page 89 MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG CHASSIS GROUP TANK GROUP PUMP ELECTRONIC DISTRIBUTOR GROUP GROUP GROUP PNEUMATIC UNIT ELECTRIC GROUP H, I, J - Spare parts for automatic feeder...
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Page 90: Tank Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST A. TANK ASSEMBLY Nº Ref. Description 150124500 Complete tank assembly micron+ 5 TPD 230V 150124510 Complete tank assembly micron+ 10 TPD 230V 150119790 Tank micron+ 5 TPD 230V AL-GR DC 150124520 Tank micron+ 10 TPD 230V AL-GR DC... -
Page 91: Distributor Unit
MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG B. DISTRIBUTOR UNIT Nº Ref. Description 150026350 Heating element 300 W 10120032 Tank-distributor seating o-ring 150121390 Distributor filter assembly 150121380 Filter head with purger 150029250 Filter mesh 50 150029260 O-ring 23 x 3 150026340 O-ring 7 x 1.5 150121350... -
Page 92: Pump Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST C. PUMP ASSEMBLY Nº Ref. Description 150113550 7cc pump body with braces and fittings 10100011 Pump shaft 7cc 150113570 Tank-pump-distributor seating O-ring kit 150113530 7cc pump guide bushing kit 150020590 Short ball and socket joint for pump shaft activator... -
Page 93: Pneumatic Unit Assembly 7Cc
MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG D. PNEUMATIC UNIT ASSEMBLY 7cc Nº Ref. Description 150113610 Pneumatic unit assembly with filter 7cc 150113650 1/4’ flat silencer 150113840 Pressure gauge 10110031 Pressure regulator 150113690 Connector kit for 7cc pump unit without VP 150020490 Differential valve with o-ring 150020500... -
Page 94: Chassis Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST E. CHASSIS ASSEMBLY Nº Ref. Description 150124570 Micron electrical cabinet door casing Micron+ UL 150124580 Electrical cabinet casing assembly without warning light UL 150124590 Micron+ 5 UL tank housing assembly 150124600 Micron+ 10 UL tank housing assembly... -
Page 95: Electronic Assembly
MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG F. ELECTRONIC ASSEMBLY Nº Ref. Description 150130710 HMI micron+ TPD control board 150122980 Temperature control board 2 outputs 150122990 Temperature control board 6 outputs 150119760 Pressure sensor display 150126180 Fuse 10A 5x20... -
Page 96: Electric Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST G. ELECTRIC ASSEMBLY Nº Ref. Description 150020720 Female connector 12 pin (base housing) 16010003 Female connector 8 pin (base housing) 150118130 Main switch 40A 4P 150118150 Main switch handle 150114760 Capacitive sensor and amplifier kit... -
Page 97: Filter- Sensor Assembly
MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG H. FILTER- SENSOR ASSEMBLY Nº Ref. Description 150025800 Capacitive level sensor (amplifier and probe) 150025770 Grid filter 20 mesh 150025870 Capacitive level sensor o-rings 9-11... -
Page 98: Suction Tube
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST I. SUCTION TUBE Nº Ref. Description 150025650 Fitting Y Ø10 quick plug 150025660 Hose vacuum feeder Ø30 (meter) 150025670 Metal suction tube 150025680 Venturi suction tube 150025690 Support for suction tube 150025700 Fitting 90° 3/8 Ø10 quick plug... -
Page 99: Valve Assembly
MICRON + TPD ADHESIVE MELTER SPARE PARTS LIST MA-5160-ENG J. VALVE ASSEMBLY Nº Ref. Denominación 150025750 Fitting 90° 1/4 Ø10 150060080 Coil for solenoid valve 24 VDC (10W) 150060050 Solenoid valve connector 150060070 Complete solenoid valve 2/2 24VDC 5W 150025790 Fitting 90°... - Page 100 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank. 9-14...
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Page 101: Fcc - Regulatory Notices
MICRON + ADHESIVE MELTER REGULATORY NOTICES FCC - REGULATORY NOTICES Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: This device may not cause harmful interference. -
Page 102: Ised - Regulatory Notices
FOCKE MELER GLUING SOLUTIONS REGULATORY NOTICES ISED - REGULATORY NOTICES Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with ISED license-exempt RSS(s). Operation is subject to the following two conditions: This device may not cause harmful interference. -
Page 103: Avis De Conformité Réglementaire - Ised
MICRON + ADHESIVE MELTER REGULATORY NOTICES AVIS DE CONFORMITÉ RÉGLEMENTAIRE - ISED Les changements ou modifications non expressément approuvés par la partie responsable de la conformité peuvent annuler le droit de l'utilisateur à utiliser l'équipement. L’équipement est conforme aux CNR d’ISED applicables aux appareils radio exempts de licence. - Page 104 FOCKE MELER GLUING SOLUTIONS REGULATORY NOTICES This page is intentionally left blank. 10-4...
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Page 105: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain — Focke Group — declaring that the machinery, Type: Model: Serial Number: fulfils all the relevant provisions of the Directive 2006/42/EC on machinery,... - Page 106 For more information speak with your Focke Meler representative: Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain Phone: +34 948 351 110 info@meler.eu - www.meler.eu Focke Group...
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