Nidec ID300 Installation And Quick Start Commissioning Manual
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Nidec ID300 Installation And Quick Start Commissioning Manual

Nidec ID300 Installation And Quick Start Commissioning Manual

Integrated motor and drive
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ID300/302
Integrated Motor and Drive
INSTALLATION AND QUICK START
COMMISSIONING GUIDE
Countless Solutions. Expert Support.

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Summary of Contents for Nidec ID300

  • Page 1 ID300/302 Integrated Motor and Drive INSTALLATION AND QUICK START COMMISSIONING GUIDE Countless Solutions. Expert Support.
  • Page 2 Installation and Quick Start Commissioning Guide For technical assistance or questions related to the ID300 Motor, call Customer Service: 1-800-566-1418 Read the entire manual prior to using the motor. Follow all instructions contained herein.

  • Page 3: Table Of Contents

    1.6 Using the Keypad ..............................6 1.7 Drive Functions..............................7 1.8 Example Setting Change: Parameter 0.008 - Force Reference Direction ............8 2 Overview of the ID300/302 Integrated Motor and Drive ............... 9 2.1 General Operating Principles ..........................9 2.2 Designation and Presentation ..........................9 2.3 Environmental Characteristics ...........................12...

  • Page 4: Important Safety Information

    Before programming a high speed, it is important that the user validates that the installation can withstand it. • The ID300/302 is designed to be integrated in an installation or an electrical machine, and under no circumstances should be considered to be a safety device. With the sole exception of the Safe Torque Off (ID302 only), none of the drive functions must be used to ensure safety of personnel, i.e., they must not be used for safety-related functions.
  • Page 5 Installation WARNING • The installation and cooling of equipment must comply with the specifications in the manual supplied with the product. • The ID300/302 motor must be protected against any excessive stress. There must be no damage to parts and/or modification of the clearance between components during transportation and handling. • Avoid touching the electronic components and contact parts. • The ID300/302 motor contains parts which are sensitive to electrostatic stresses and may be easily damaged, if handled incorrectly.
  • Page 6 ID300/302 Integrated Motor Drive | Important Safety Information Electrical Connection WARNING • All National and local safety codes must be observed when work is performed on the ID300/302 motor while power is applied. • The electrical installation must comply with the relevant specifications (for example conductor cross-sections, protection via fused circuit-breaker, connection of protective conductor). More detailed information is given in the manual.

  • Page 7: Start Up Tips For The Id300/302

    1 Start Up Tips for the ID300/302 Read the entire manual before attempting any of the following Tips. These Tips are intended to simplify the startup of the ID300/302 unit. Make sure to install the unit in an environment that falls within the environmental conditions outlined in this manual. In addition, confirm that all wiring and fusing is per the manual, the National Electrical Code and all State and Local codes.

  • Page 8: Application-Related 0 Menu

    1.5 Fault Condition Reset Reset the ID300 from a Fault Condition – If the ID300/302 is using the RTC Keypad for control, any fault condition will be shown in the display. The cause of the fault and possible corrective action can be found in Section 6 of the manual beginning on page 41.

  • Page 9: Drive Functions

    0 Menu will be different in your unit versus the factory reset values stored in the ID300/302. With the RTC keypad cable already connected to the RJ45 plug inside the ID300 and the jumper wire installed from Terminal 6 to 8, follow the steps below to change any parameter value in the ID300/302: 1.

  • Page 10: Example Setting Change: Parameter 0.008 - Force Reference Direction

    Escape key. WARNING • The control circuits are isolated from the power circuits in the ID300/302 by single insulation only. The installer must ensure that the external control circuits are insulated from human contact by at least one layer of insulation (supplementary insulation) rated for use at the AC supply voltage.

  • Page 11: Overview Of The Id300/302 Integrated Motor And Drive

    Nidec sales representative. 2.1 General Operating Principles The ID300/302 is a 3-phase induction motor and integrated, high performance variable speed drive. The ID300/302 can be used with a large selection of options for motor and drive that allows the product to suit application needs. The motor can be offered in several mounting arrangements (footed, flange, etc).
  • Page 12 ID300/302 Integrated Motor Drive | Overview of the ID300/302 Integrated Motor & Drive 1.1.1 ID300/302 Label 1.1.2 Motor Nameplate Note: Motor parameters are factory set and indicated below for informational purposes only. Designations Description Horsepower Rated output power Three-phase AC motor...
  • Page 13 ID300/302 Integrated Motor Drive | Overview of the ID300/302 Integrated Motor & Drive 2.2.4 ID300/302 Presentation US mo www.usmotors.com...

  • Page 14: Environmental Characteristics

    RoHS Directive Meets EU Directive 2011/65/EU • Conforms to C3 level of EN 61800-3 + A1 (2012) for '58MPl 1ePl@IAr ID300 • Conforms to C3 level of EN 61800-3 +A 1 (2012) and EN 61326-3-1 • +EN 61000-6-7 for ID302 UL standards Conforms to UL 61800-5-1_1.
  • Page 15 ID300/302 Integrated Motor Drive | Overview of the ID300/302 Integrated Motor & Drive Button Function Maximum supply 3 % voltage imbalance between phases imbalance By electronic control circuit or keypad: unlimited Starts per hour By interrupting the AC supply: ≤ 20 (equally spaced) Motor frequency From 10 to 150 Hz maximum. The range can be different, depending on if a 2 pole or 4 pole variation range motor is utilized.
  • Page 16 ID300/302 Integrated Motor Drive | Overview of the ID300/302 Integrated Motor & Drive 2.4.3 ID300 Ratings Supply ID300 Drive Motor Voltage Max Input Current Output Power Size ID300K 12030 0.75 22035 1.25 230V 1ph / 3ph 22052 14.3 22057 10.2 32075 12.2...

  • Page 17: Earth Leakage Current

    ID300/302 Integrated Motor Drive | Overview of the ID300/302 Integrated Motor & Drive 2.5 Earth Leakage Current 2.5.1 Ground Leakage of the Motor and Drive The motor and drive leakage current values are as follows: Size 1 or 2 Drive...

  • Page 18: Surge Immunity Of Control Circuits

    This is a particular risk where the circuits extend outside the protection of a building. As a general rule, if the circuits are to pass outside the building in which the ID300/302 is located, or if cable runs within a building exceed 100ft (30 M), some of the following techniques should be used: A.

  • Page 19: Options

    ID300/302 Integrated Motor Drive | Overview of the ID300/302 Integrated Motor & Drive 2.8 Options Type Option Name Details • For size 1 and 2 drives, use ID-SIZE1- Keypad • For size 3 drive, use ID-SIZE3-Keypad Integrated Keypad, LCD display...

  • Page 20: Mechanical Installation

    It is the responsibility of the owner or user to ensure that the installation of the ID300/302, any external option unit, and the way in which they are operated and maintained comply with the applicable legislation, regulations and codes of practice in the country in which the equipment is used.

  • Page 21: Cooling

    ID300/302 Integrated Motor Drive | Mechanical Installation CAUTION • A motor and drive intended for use in the vertical position may be delivered on a pallet in the horizontal position. When the motor is pivoted, under no circumstances should the shaft be allowed to touch the ground as the bearings may be irreparably damaged.

  • Page 22: Coupling

    ID300/302 Integrated Motor Drive | Mechanical Installation WARNING • When the motor is fitted with lifting rings, they are for lifting the motor and drive on its own and MUST NOT be used to lift the whole machine after the motor and drive has been fitted to it. • When installing a suspended motor, it is essential to provide protection in case the mounting breaks. • Never stand on the motor. 3.5 Coupling 3.5.1 Preparation Turn the motor by hand before coupling to detect any possible damage due to handling.
  • Page 23 ID300/302 Integrated Motor Drive | Mechanical Installation CAUTION • Failure to adhere to these recommendations can lead to premature wear of the bearings and void the factory warranty. All measures must be taken to ensure protection against the risks which arise when there are rotating parts (coupling sleeve, pulley, belt, etc.).

  • Page 24: Connections

    Unscrew the 4 or 6 screws of the cover using a screwdriver (depending on drive model). Lift the cover. CAUTION • To maintain the IP55 protection of the ID300/302, it is essential to avoid damaging the seal while removing the cover. Reposition the cover correctly when reassembling and tighten each of the 4 or 6 screws to the required 5Nm max torque.

  • Page 25: Terminal Block Location

    ID300/302 Integrated Motor Drive | Connections 4.2 Terminal Block Location Power and control terminal blocks are all removable (relay, STO, control, AC power). WARNING • To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals ID300/302 Sizes 1 and 2 www.usmotors.com...
  • Page 26 ID300/302 Integrated Motor Drive | Connections ID300 Size 3 www.usmotors.com...

  • Page 27: Cable Runs

    4.3 Cable Runs CAUTION • The ID300/302 is supplied with IP55 protection. Only the use of correctly installed IP55 or higher protection cable glands ensure that this protection index is maintained. • To preserve the product’s original IP55 protection, it is essential to tighten the cable gland seal correctly (so that the cable gland cannot be unscrewed by hand).
  • Page 28 • The mains current value is a typical value which depends on the source impedance. The higher the impedance, the lower the current. • By default, the switching frequency is set to 3 kHz. • ID300/302 are suitable for use on a circuit with a short circuit capability of not more than 5000 rms symmetrical Amperes, 480V or 230V maximum when protected by fuses as specified above. www.usmotors.com...

  • Page 29: Power Connections

    ID300/302 Integrated Motor Drive | Connections 4.5 Power Connections WARNING • The motor must be connected to earth. Grounding must be performed in accordance with National Electrical Code and local electrical codes. • Due to large leakage current, a permanent fixed ground connection must be provided to the system by using a 10 mm2 (7 AWG) flat braid. • Check that the terminal block has been removed from its fixed holder (unplugged) before making any connections to avoid putting pressure on the card.

  • Page 30: Control Terminals

    If no suppression is used, then over voltage spikes can cause damage to the ID300/302digital inputs and outputs. • When the ID300/302 is controlled remotely, avoid routing of power cables and control cables in close proximity with each other.
  • Page 31 ID300/302 Integrated Motor Drive | Connections 4.6.1 Terminal Characteristics Refer to Section 4.6 on page 28 for proper isolation of cables. +10V Size 3 Drive Supply for external analog devices Function 10.2 V Nominal Voltage ± 3% Voltage Tolerance Max Output Current...
  • Page 32 ID300/302 Integrated Motor Drive | Connections ADI1 Analog or digital input or analog output Assigned to red, green, and yellow LEDs (flange options) Default Function 11 bits Resolution 4 ms Sample Rate Operating as Analog Voltage Input Unipolar single-ended analog voltage, unipolar single-ended current or digital Type of Input...
  • Page 33 ID300/302 Integrated Motor Drive | Connections DIO1 Digital input or output 1 ADI1 and ADI2 reference select Default Function Positive logic digital input only (for output, with 6-7kΩ pull down) Type Voltage Range 0 V to +24 V Sample Rate 4 ms Operating as an Input (Default) Absolute Maximum Applied Voltage...
  • Page 34 ID300/302 Integrated Motor Drive | Connections Relay Contacts Drive OK indicator (Closed when power applied and drive OK) Default Function 240 Vac, Installation over-voltage category II Contact Voltage Rating 2 A AC 240 V Contact Maximum Current Rating 4 A DC 30 V resistive load...
  • Page 35 Ensure that the correct fuses are installed at the drive input, and that the drive is connected to the correct supply voltage. • If a serial communications converter other than the Nidec Comms cable is used for connection to other circuits which are classified as Safety Extra Low Voltage (SELV) (e.g., to a personal computer), then a safety isolating barrier must be included to maintain the SELV classification.

  • Page 36: Quick Start Commissioning

    ID300/302 Integrated Motor Drive | Quick Start Commissioning 5 Quick Start Commissioning This section details the commissioning of STANDARD Keypad configuration, which is the default. If this configuration is not suitable for the application, refer to Section 5 http://www.leroy-somer.com/documentation_pdf/5512_en.pdf. WARNING • Ensure that no damage or safety hazard could arise from the motor starting unexpectedly.
  • Page 37 Section 5.1.5 Restoring Parameter Defaults on page 36. Power-up the ID300/302 and keep the drive disabled during the setting of parameters (Terminal 8 or Terminals 31 & 34 open). Parameters can then be adjusted for the needs of the application. All 0 Menu parameters are listed in Section 5.4 on page 38.
  • Page 38 Note: Motor parameters Pr 00.006 to Pr 00.009 and their relevant advanced parameters (Pr 05.007 to Pr 05.010) are not affected by this procedure. WARNING • Some ID300/302 parameters are set at the factory to take in account the characteristics of the motor, the drive, and the options already fitted at factory. This avoids any extra settings for the customer. But if drive default parameter values are restored during commissioning, the factory preset parameters will be lost and set back to their default value (except the ones of the motor rating).
  • Page 39 ID300/302 Integrated Motor Drive | Quick Start Commissioning 5.1.6 Quick Commissioning with a Keypad Control Connection Follow control connection diagrams described in Section 5.2.1 on page 38. Quick Start-Up • Make the required power connections and control connections as indicated above. Refer to Section 4.5 on page 27.

  • Page 40: Quick Commissioning With Terminal Control

    ID300/302 Integrated Motor Drive | Quick Start Commissioning 5.2 Quick Commissioning with Terminal Control 5.2.1 Control Connections 5.3 Commissioning by Using a Fieldbus or Modbus RTU With a fieldbus netword or Modbus RTU, the user needs to set Pr 06.043 to enable the use of the control word Pr 06.042 and the status word Pr 10.040.
  • Page 41 ID300/302 Integrated Motor Drive | Quick Start Commissioning Menu 0 Definition Main Menu Value 0.001 Min RPM 1.007 0.002 Max RPM 1.006 Accel 0.003 2.011 0.004 Decel 2.021 0.005 Config 11.034 Keypad 0.006 Max Switching Hz 5.018 0.007 Stop Mode 6.001...
  • Page 42 ID300/302 Integrated Motor Drive | Quick Start Commissioning Menu 0 Definition Main Menu Value 0.046 ADI1 Scale 7.008 1.000 0.047 ADI2 Scale 7.012 1.000 0.048 ADI1 invert 7.009 0.049 ADI2 invert 7.013 0.050 ADI1 offset 7.030 0.00% 0.051 ADI2 offset 7.031 0.00% 0.052...

  • Page 43: Diagnostics

    • DO NOT attempt to repair a faulty drive. DO NOT carry out fault diagnosis other than through the diagnostic features described in this chapter. A faulty drive must be returned to Nidec for repair. This section details only main trips of the drive. For the complete list of the trips and their explanations, refer to http://www.leroy-somer.com/documentation_pdf/5512_en.pdf...
  • Page 44 ID300/302 Integrated Motor Drive | Diagnostics Trip Code Condition Description This trip indicates a motor thermal overload based on the output current and motor thermal time constant. The drive will trip on Motor Too Hot when the accumulator gets to 100 %.

  • Page 45: Alarm Descriptions

    ID300/302 Integrated Motor Drive | Diagnostics 6.2 Alarm Descriptions In any mode, an alarm is an indication given on the keypad display by alternating the alarm string with the drive status string display. If an action is not taken to eliminate the alarm, except “Auto Tune” and “Limit Switch”, the drive may eventually trip.

  • Page 46: Onboard Plc And Mcs Software

    The drive can store and execute a 12 kB Onboard PLC user program without the need for additional hardware, such as an option module. Machine Control Studio programming software powered by CODESYS provides a flexible and intuitive environment for programming automation features. This software offers programming for the ID300/302’s onboard PLC. The programming environment is fully EN/ IEC 61131-3 compliant. The following EN/IEC 61131-3 programming languages are supported: • Structured Text (ST) • Function Block Diagram (FBD) •...

  • Page 47: Connect Software

    • Note: You must have administrator rights to install Connect software. • The ID300/302 operates at 115200 bauds as standard. However, at this speed it is necessary to correctly set the PC to allow the communication with “Connect” software. For the PC to be able to communicate with the drive, the latency time of the PC has to be changed and set to 1ms (instead of 16ms).

  • Page 48: Troubleshooting Guide

    ID300/302 Integrated Motor Drive | Troubleshooting Guide 9 Troubleshooting Guide Incident Possible Cause Remedy Abnormal Originating in motor or machine being Uncouple the motor from the equipment being driven noise driven? and test the motor on its own. The cause is mechanical, if the noise persists after switching off the power supply with the drive set to “freewheel”...
  • Page 49 ID300/302 Integrated Motor Drive | Troubleshooting Guide Incident Possible Cause Remedy At no load When switched off: • Mechanical seizing Check that rotation of the shaft is not locked. Broken power supply line Check the fuses, electrical protection. Thermal protection Check for motor OL .

  • Page 50: Maintenance

    CAUTION • • DO NOT disassemble the ID300/302 while it is under warranty as this will immediately void the coverage. • Certain components which are sensitive to electrostatic discharge may be destroyed just by touching them.

  • Page 51: Notes

    ID300/302 Integrated Motor Drive | Notes Notes www.usmotors.com...

  • Page 52: Warranty Information

    Warranty Information LIMITED WARRANTY Nidec Motor Corporation (“NMC”) extends the following LIMITED WARRANTY to the purchaser and to its customers (collectively referred to as the “Purchaser”) of the enclosed Integrated Motor and Drive components (collectively referred to as the “Goods”): the Goods are free from defects in materials and workmanship under...
  • Page 53 U.S. MOTORS®, Leroy Somer®, and Control Techniques® are registered trademarks of Nidec Motor Corporation. Nidec Motor Corporation trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office. 8050 W. Florissant Avenue | St. Louis, MO 63136 PN 2093916 Rev.

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