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Table of Contents
Troubleshooting
Related Manuals for medemagroup Mini Crosser X-Joy
Summary of Contents for medemagroup Mini Crosser X-Joy
- Page 1 1533-2007-B ver. 1.0.5 - June 2020...
- Page 2 Medema A/S Serial number: ___-______________-______-_______ Delivery date: ________________ Year 20______ This vehicle was supplied by: Date: Dealer: For this product You can expect to find the following documentation: • User manual • Service manual • Spare parts list • Presell information. Medema A/S Enggårdvej 7 Snejbjerg...
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Page 3: Table Of Contents
Insurance................15 Preparations / Adjustments prior to use ......16 Seat rotation ................18 Serial number................. 19 Driving the Mini Crosser X-Joy ........... 20 Lap belt ................... 23 Specific driving situations ............ 25 Anti-tilt wheels / stabilisers ..........27 Batteries ................. 28 Battery weight ................ - Page 4 Medema A/S Flame resistance ..............49 Electric functions ..............50 Troubleshooting ..............51 Troubleshooting ..............52 Programming ................. 53 Technical data ................ 54 Weight of the seats ..............57 Own notes ................58 User guide 1533-2007-B 4 of 60 Version 1.0.5 -2020...
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Page 5: Intended Occupant
Medema A/S Intended occupant The intended occupant of the wheelchair is a person with lim- ited ability of walking themselves. The wheelchair is equipped with a joystick control which makes it usable for an occupant who only has low functionality in the fingers. -
Page 6: Symbols
For safety reasons the vehicle must not be lent to persons who are not completely familiar with it. The vehicle is designed for one person only. The Mini Crosser X-Joy has been designed for users weighing max. 150 kg. Joystick... -
Page 7: Introduction
If you are a new user, you should pay particular atten- tion to the section “Driving the Mini Crosser X-Joy”. The Mini Crosser X-Joy is designed to stay safe to use for at least 10 years, up to a maximum of 5,000 hours, providing it has service and safety inspections every third year, which is equivalent to around 1500 operating hours. -
Page 8: Declaration Of Conformity
Mini Crosser X-Joy JR 4W 10 km/h 5707299MCXJJR-4W10WT Mini Crosser X-Joy 4W EL 10 km/h 5707299MCXJ-4WEL10L2 Mini Crosser X-Joy 4W EL JR 10 km/h 5707299MCXJ-4WELJR10FY Mini Crosser X-Joy CAB 10 km/h 5707299MCXJ-4WCAB10BB The Mini Crosser or parts (fx. batteries) af the Mini Crosser can, for a fee, be taken to the nearest dealer for disposal in ac- cordance with current environmental regulations. -
Page 9: Medema A/S Warranty
Medema A/S Medema A/S Warranty There is a 2-year warranty, with the exception of worn parts such as tires, hoses, fuses, light bulbs, bushings and brake pads. If you want to make a claim for a part under the warranty, it must be intact. -
Page 10: Designations
Medema A/S Designations The following designations refers to the explanation later in the instruction book. Support handle Headrest Control panel Release handle forw. / backw. Joystick Basket Charging socket Indicator Hand brake lights Seat rotation Eye for restraints Electric Disengagement Stop light Thermal fuse Indicator... -
Page 11: Designations Joystick
Medema A/S Designations Joystick P&G R-net Start/stop-button Battery indicator Driving profile Warning blinkers Mode LED Light Mode button (electric functions) Blinkers left/right Mode LED Joystick Speed increase / decrease Horn User guide 1533-2007-B 11 of 60 Version 1.0.5 -2020... -
Page 12: Designations Functions
Medema A/S Designations functions P&G R-net Press the button 1 to start the Mini Crosser. Wait until the battery indicator is stable (3-5 sec). Battery indicator Show a more precis indication after approximately one minute of driving. When all the LED is lit, the batteries are fully loaded. When only a couple of yellow lights are visual - charge as soon as possible. -
Page 13: Joystick Lock / Unlock
Medema A/S Joystick lock / unlock X-Joy can be locked, so unauthorized persons cant use it. • Turn on the Joystick • Push and hold the on/off button. After 1 sec, you will hear a short audio signal. • Let go of the on/off button. Move the joystick forward until you hear a short audio signal. -
Page 14: General Care And Maintenance
Check the tyre pressure at least once a month. See technical data for correct pressure. General care and maintenance A Mini Crosser X-Joy does not require much maintenance. It should be kept in a generally good condition, however. The fol- lowing should be checked regularly: •... -
Page 15: Insurance
(For further information, consult the Service Manual.) Insurance In the eyes of the law a Mini Crosser X-Joy with a maximum speed of 13 km/h is a bicycle, so separate insurance is not required. -
Page 16: Preparations / Adjustments Prior To Use
Medema A/S Preparations / Adjustments prior to use Adjusting the height of the seat Lift both armrests up, and fold the seatback. Release the handle so the seat can turn. Turn a little and lift the seat off. Make sure you keep your back straight when lifting the seat, which is very heavy. - Page 17 Medema A/S Hight adjustment seat post standard Loosen the counter nut. Use spanner, 17 mm. Adjust the seat post to the desired position. The seat post is marked with a ring at each centimetre. Be aware that the black line is holding its position after movement, so the seat is straight in front of the steering.
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Page 18: Seat Rotation
Medema A/S Seat tube Release Seat tube in top position. There are five holes for adjusting the seat tube. The release must be in a hole for the seat to be stable. IMPORTANT! The Mini Crosser is most stable when the seat is in its lowest position. -
Page 19: Serial Number
Medema A/S Release lever for seat rotation. Release lever for seat forward/back. Serial number All vehicles have a serial number plate showing the year of pro- duction, and serial number. The same serial number can also be found on page two of the User Manual. Please quote this number when making inquiries about servic- ing, spare parts, etc. -
Page 20: Driving The Mini Crosser X-Joy
It is important to learn a safe technique for getting on and off the Mini Crosser. In general the following method should be followed: • Make sure that the Mini Crosser X-Joy is turned off. • Make sure that the brake is on. (Lever for disengaging motor in top position.) •... - Page 21 Medema A/S General safety advice Make sure that the backrest is upright and the seat is as low as possible. Positioning belts are recommended if the user is unable to maintain a good driving posture independently. Adjust your driving to road conditions. Take light, traffic and weather into account.
- Page 22 Medema A/S • Practise starting and braking. Get used to the Mini Crosser’s response time. • Practise driving in a narrow space, similar to inside a shop or through a door. • Practise turning, and get a sense of how much space is required. Always drive slowly when turning.
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Page 23: Lap Belt
Medema A/S Traffic regulations The traffic legislation for Mini Crossers varies from country to country. Before starting to use the vehicle outdoors, it is the user’s responsibility to familiarise him/herself with the relevant legislation. Lap belt If there is a need for it you can, as an accessory, mount a lap belt or harness belt on MC 1124. - Page 24 Medema A/S Electromagnetic compatibility If the Mini Crosser starts making involuntary movements or if the brakes are released, turn the Mini Crosser off as soon as it is safe to do so. In certain circumstances a Mini Crosser can set off shop alarms.
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Page 25: Specific Driving Situations
Medema A/S Specific driving situations Up kerbs • Stop at right angles to the kerbstone about 5-10 cm away from it. Keep an eye on other road users. • Lean forwards. • Accelerate moderately so that your vehicle can overcome the obstacle. - Page 26 Medema A/S Up a ramp/hill • There is a risk of tipping over backwards if the seat is pushed back when you start driving up a slope, e.g. a ramp. • Pull the seat forward! Check that any ramp is stable. •...
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Page 27: Anti-Tilt Wheels / Stabilisers
Medema A/S Across a slope • Lean into the slope. • Avoid sudden and sharp movements. This is particularly relevant when reversing. • Always drive at low speed. Anti-tilt wheels / stabilisers The Mini Crosser is a very stable vehicle. HOWEVER, in the case of incorrect weight distribution or careless driving there is a risk of tipping over. -
Page 28: Batteries
Medema A/S Batteries The Mini Crosser uses sealed, maintenance-free GEL or AGM batteries. They do not generate gas and do not have to be topped up with water. Battery weight 56 Ah = 21 kg 85 Ah = 27 kg Charging Please NOTE that the Mini Crosser can be equipped with sev- eral types of charger (ask your dealer for information on the... - Page 29 Medema A/S +20°C. Avoid draining the batteries completely. We recommend charging the batteries in a heated room. If it is not possible to do this every day, it is a good idea to charge the Mini Crosser in a heated room (approx. 20°C) once a week. New batteries do not reach full capacity until they have been charged and discharged about 20 times.
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Page 30: Battery Disposal
The charger must be kept dry, but should not be covered when in use. In the case of long-term storage we recommend covering the Mini Crosser X-Joy to protect it from dust, rain and sunlight. Cleaning Clean the Mini Crosser X-Joy with a damp cloth. If necessary, wipe dry with a chamois leather. -
Page 31: Changing The Wheels
Medema A/S Changing the wheels If you get a puncture in one of the pneumatic tyres or if a tyre is so badly worn that it needs to be replaced, follow the instruc- tions below. Tyres and inner tubes can be purchased from the authorised dealer who supplied the Mini Crosser. - Page 32 Medema A/S Remove the flange with the 5 screws (5 mm Allen key). Replace or patch the tube. Ensure that there are no foreign objects in the tyre before the tube is re- placed. Pump air into the tube so that it is positioned cor- rectly in the tyre, but do not fill it up completely yet.
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Page 33: Fuses
The fuse can also be pulled to disconnect the power. Be aware, that you must pull it quite hard. Mini Crosser X-Joy also features a built-in fuse in the steering box. This will turn off, for example. hard driving in wet grass or very soft ground - wait 5 sec. -
Page 34: Brakes
Medema A/S Brakes There are three braking systems on the Mini Crosser: • Motor brake - adjusts vehicle speed also when going downhill. • Magnetic brake - the magnetic brake is automatic and engages when the Mini Crosser stops. In an emergency, the Mini Crosser can be stopped instantaneously by turning of the joystick. -
Page 35: Disengagement
Medema A/S Disengagement Manual The manual disengagement lever is placed underneath the bat- tery cover. Before disengagement - do the following: • Turn off the vehicle. • Push the disengagement lever at the back down. The motor brake is now disengaged and the vehicle can be pushed or towed, but not driven. -
Page 36: Transporting By Motor Vehicle
Medema A/S Electronic disengagement. Works only when the vehicle is turned on. Disengagement button. Transporting by motor vehicle The Mini Crosser must always be restrained and the hand brake locked during transport in a motor vehicle or trailer. Avoid lifting by the seat, covers, handlebars and armrests If you just need to lift the Mini Crosser slightly, take hold of it between the rear lights and by the front bumper. -
Page 37: Securing To Vehicle Floor With Belts
Medema A/S Securing to vehicle floor with belts Dahl Engineering belt set for securing in motor vehicles. ALWAYS use four belts at the back and two at the front. The belts must always be attached to approved fittings in the vehicle and the four eyes welded to the Mini Crosser. - Page 38 Medema A/S Attachment point Attachment point Greater than Greater the anchorage than the points on the anchorage Mini Crosser Centre line points on the Mini Crosser User guide 1533-2007-B 38 of 60 Version 1.0.5 -2020...
- Page 39 Medema A/S For transport in an estate car, the Mini Crosser must be secured with belts to the floor of the car Eye for restraints The Mini Crosser can be used as a seat during transport in a van or bus, provided it is securely anchored to the vehicle with approved four-point belts attached to the restraint points pro- vided on the Mini Crosser.
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Page 40: Transporting By Plane
Medema A/S Transporting by plane If the Mini Crosser is to be transported by plane, the airlines require: • the batteries to be flight-approved • the air to be let out of the tyres • the battery leads to be disconnected (not always, but frequently) The seat and cover have to be removed to disconnect the bat- tery leads. -
Page 41: Dimensioned Drawing, Mini Crosser X-Joy
Medema A/S Dimensioned drawing, Mini Crosser X-Joy X-Joy: 400 mm X-Joy+: 320 mm 1030 mm 1420 mm 1500 mm User guide 1533-2007-B 41 of 60 Version 1.0.5 -2020... -
Page 42: Introduction To The Ergo2 Seat
Medema A/S Introduction to the Ergo2 seat The Ergo2 seat is designed to stay safe to use for at least 10 years. Lever for rotating the seat The lever must be pulled back to rotate the seat. The seat can then be rotated to each side, locking at each 45°. - Page 43 Medema A/S Mount the seat again In order to ensure that the seat returns to the correct po- sition, the lever for rotating the seat must be released in order to place the seat. Lever for fwd/bw adjustment of the seat. Pull the lever up to release the seat on the slide rail.
- Page 44 Medema A/S Width adjustment of armrest Each armrest can be adjusted 25 mm on each side. Loosen the Allen screw and the armrest can be adjusted longitudinally. Adjusting the angle of the armrests The adjustment screw makes it possible for the armrest to be adjusted 60°.
- Page 45 Medema A/S Backrest tilted 90° forward. This is why the seat does not necessarily need to be re- moved during transport, e.g. in a car. Backrest forward / back. Loosen the specified screws on both sides. The depth of the seat can now be adjusted by sliding the seatback forward and back.
- Page 46 Medema A/S Height adjustment of headrest. Press the button and the headrest can be raised and lowered as needed. Adjustment of the headrest forward and backward. The headrest can be tilted forward and backward as needed. User guide 1533-2007-B 46 of 60 Version 1.0.5 -2020...
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Page 47: Basket On Seatback
Medema A/S Basket on seatback Mounting of basket on the seat. (Optional accessory) Complete mounting kit for basket. Two brackets and four Allen screws. Unzip the zipper and position the brackets in front of the two predrilled holes. Mount the basket on the brackets and now it is ready for use. -
Page 48: Introduction To The Eblo Seat
Medema A/S Introduction to the Eblo seat The lever for turning the seat. Pull the lever up to release the seat. The seat can then be rotated 90° to each side, locking at each 45°. The lever is spring-loaded, and the seat is locked automatically when the lever is released. -
Page 49: Flame Resistance
Medema A/S Adjusting the angle of the backrest 10° The angle of the backrest can be adjusted approximately 140°. This is done by lifting 60° this lever. Adjusting the lumbar support: The lumbar support can be adjusted by turning the handle counter-clockwise. -
Page 50: Electric Functions
Medema A/S Electric functions The Mini Crosser seat can be equipped with up to two electric functions. Options listed below. • Seat up / down • Seat turn • Seat forward / backward • Tilt • Backrest angle The Joystick is able to handle up to two electric functions. If you need more than two electric functions, it is possible to install a small switch box on the armrest (The one without the joystick) and control one or two more functions with contacts. -
Page 51: Troubleshooting
Medema A/S Troubleshooting The following is a list of various problems that, in our experience, may occur. The list gives possible causes and remedies. Problem Possible causes Solution The Mini Crosser will The joystick has not been Turn on the joystick (I/O)and not go. -
Page 52: Troubleshooting
Medema A/S Problem Possible causes Solution The “ready” lamp on The fuse in the charger has Contact supplier. the charger lights blown. up even when partly The switch in the charging Contact suppliers - read the discharged batteries plug is malfunctioning. operating instructions for the are connected. -
Page 53: Programming
Medema A/S Programming The electronic system is programmable so that the driving characteristics can be optimised for individual users. Program- ming must only be carried out by people trained in the control systems. Changing parameters incorrectly can produce driving characteristics that are dangerous for the user. NOTE! For safety reasons, modifications may only be made by trained personnel, such as Mini Crosser service engineers and consultants or authorised service personnel at mobility centres,... -
Page 54: Technical Data
Medema A/S Technical data X-Joy General information Height Mini Crosser, w/seat. 109 cm Transport height without seat 61 cm Total length: 142 cm Total length incl. anti-tilt wheel: 150 cm Total width: 66 cm Total weight incl. batteries and Ergo2 Std seat. (45 cm) 158 kg Weight without seat (Ergo Standard 45 cm). - Page 55 Medema A/S X-Joy 1503-1336 51 psi / 3,5 bar 13x3.00-8” ext. Ø340 mm Wheel black - T, M and X 1503-1273 13x3.00-8” ext. Ø340 mm Wheel black puncture free - T, M and X 1503-1012 36 psi / 2,5 bar 3,50-8”...
- Page 56 Medema A/S X-Joy Battery weight pr. stk. 56 Ah 42 kg 85 Ah 54 kg Energy consumption in kWh, when charging from “empty”. Ca. 1,5 56 Ah Ca. 1,5 85 Ah Charger, 24 V DC 56 Ah 6 - 10 A 85 Ah 6 - 10 A Approx charging time at 20 °...
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Page 57: Weight Of The Seats
Medema A/S Weight of the seats This is our standard Ergo 45 cm seat, the heaviest part of the chair to remove. The label showing the seat’s weight is located as shown above. Seat model Weight Eblo seat 45 cm 19 kg Ergo2 seat 35 cm 20 kg... -
Page 58: Own Notes
Medema A/S Own notes User guide 1533-2007-B 58 of 60 Version 1.0.5 -2020... - Page 59 Medema A/S User guide 1533-2007-B 59 of 60 Version 1.0.5 -2020...
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