medemagroup Mini Crosser M1 User Manual
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medemagroup Mini Crosser M1 User Manual

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P9-0155-B ver. 3.0.3 - Decemberber 2016

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Summary of Contents for medemagroup Mini Crosser M1

  • Page 1 P9-0155-B ver. 3.0.3 - Decemberber 2016...
  • Page 2 Medema A/S Serial number: ___-______________-______-_______ Delivery date: ________________ Year 20______ This vehicle was supplied by: Date: User guide P9-0155-B 2 of 64 Version 3.0.3 - 2016...

  • Page 3: Table Of Contents

    Seat rotation ................15 Steering column ..............16 Serial number................. 17 Driving the Mini Crosser M1 ..........18 Mini Crosser M1 as a ”seat” in a vehicle......21 Transportation ............... 21 Interoperability............... 21 Specific driving situations ............ 23 Long hills/difficult ground ............ 25 Anti-tilt wheels / stabilisers ..........
  • Page 4 Medema A/S User guide P9-0155-B 4 of 64 Version 3.0.3 - 2016...

  • Page 5: Symbols

    The vehicle is designed for one person only. The Mini Crosser M1 has been designed for users weighing max. 175 kg. Can be supplied in a HD version as standard for a max person weight of 250 kg.

  • Page 6: Help For The Visually Impaired

    Medema A/S Help for the visually impaired If you have difficulty reading small print in the user manual, we recommend that you visit our website, where you can read this manual in PDF format. You can enlarge the PDF manual on your PC monitor to suit your needs and preferences.

  • Page 7: Introduction

    “Driving the Mini Crosser M ”. The Mini Crosser M1 is designed for safe travel for at least 10 years, up to a max. of 5,000 hours, provided it is serviced and safety-checked every year, corresponding to 500 hours of operation.

  • Page 8: Declaration Of Conformity

    Medema A/S Declaration of conformity Medema A/S hereby declares that: Machine: Mini Crosser Use: (Prescribed use in User Manual) Model No: Type of use Class C Complies with the Medical Device Directive 93/42/EEC The product is made in accordance with the harmonized standard EN 12184 - Electrically powered wheelchairs, Mini Crossers and their chargers.
  • Page 9 Medema A/S Medema A/S Warranty There is a 2-year warranty, with the exception of worn parts such as tires, hoses, fuses, light bulbs, bushings and brake pads. If you want to make a claim for a part under the warranty, it must be intact.

  • Page 10: Control Panel

    Medema A/S Control panel Avoid subjecting the control panel to jarring and knocks. Take care when driving and avoid hitting obstacles. The manufacturer accepts no liability in respect of the unauthorised opening, adjustment or modification of the control panel. Battery indicator Hazard warning lights Speed selector Light switch...
  • Page 11 Medema A/S Designation Description Key switch To start the vehicle: Turn the key to driving position (1) When the Mini Crosser is turned on, the control system performs a safety check of the electrical system. The check lasts half a second. If the accelerator is operated during this time, the Mini Crosser will not be able to move until you have turned the key to 0 and back to 1.

  • Page 12: Preparations / Adjustments Prior To Use

    Medema A/S Preparations / Adjustments prior to use Adjusting the height of the seat Lift the seat off and remove the rear cover. Pull the release out and adjust the seat tube to the desired position. See the picture on the next page. Check that the seat height is correct and let go of the release.
  • Page 13 Medema A/S Loosen the counter nut. Loosen the screw. Use spanner, 17 mm. Adjust the seat post to the desired position. The seat post is marked with a ring at each centimeter. Tighten the screw, here after the counter nut. Mount the seat.

  • Page 14: Electric Seat Adjustment

    Medema A/S Seat tube Release Seat tube in top position. There are five holes for adjusting the seat tube. The release must be in a hole for the seat to be stable. Electric seat adjustment The Mini Crosser can be fitted with electric seat adjustment as an optional extra.

  • Page 15: Seat Rotation

    Medema A/S Seat rotation Pull the release lever back. The seat can be rotated 90° to either side. When the lever is released, it engages with the seat and holds it in place at 45° intervals. Other seats that can be supplied for the Mini Crosser work on similar principles.

  • Page 16: Steering Column

    Medema A/S Steering column Can be adjusted forward/back with the release lever. Pull down on the lever and pull the handlebars closer for a good driving position. Use the lever again and push the steering column forward to make it easier to get out. The height of the steering column can be adjusted approx.

  • Page 17: Serial Number

    Medema A/S Serial number All vehicles have a serial number plate showing the year of production and serial number. The same serial number can also be found on the front of the User Manual. Please quote this number when making inquiries about servicing, spare parts, etc.

  • Page 18: Driving The Mini Crosser M1

    Mini Crosser. In general the following method should be followed: • Make sure that the Mini Crosser M1 is off (switch turned to 0) when getting in and out, otherwise the Mini Crosser could start if the accelerator was touched inadvertently.
  • Page 19 Medema A/S General safety advice Make sure that the backrest is upright and the seat is as low as possible. Positioning belts are recommended if the user is unable to maintain a good driving posture independently. Adjust your driving to road conditions. Take account of light, traffic and weather.
  • Page 20 Medema A/S gradients than it has been tested as dynamically stable for. The same applies to driving down such gradients. In such cases there is an increased risk of the Mini Crosser tilting and even tipping over. So be extra careful in following the driving tips given below.

  • Page 21: Mini Crosser M1 As A "Seat" In A Vehicle

    Mini Crosser M1 as a ”seat” in a vehicle The MiniCrosser M model, is chrash tested according to the ISO 7176-19, and is there fore allowed to be used as a seat in a motor vehicle.
  • Page 22 Medema A/S Electromagnetic compatibility If the Mini Crosser starts making involuntary movements or if the brakes are released, turn the Mini Crosser off as soon as it is safe to do so. In certain circumstances a Mini Crosser can set off shop alarms.

  • Page 23: Specific Driving Situations

    Medema A/S Specific driving situations Up kerbs • Stop at right angles to the kerbstone about 5-10 cm away from it. Keep an eye on other road users. • Lean forwards. • Accelerate moderately so that your vehicle can overcome the obstacle.
  • Page 24 Medema A/S Up a ramp/hill • There is a risk of tipping over backwards if the seat is pushed back when you start driving up a slope, e.g. a ramp. • Pull the seat forward! Check that any ramp is stable. •...

  • Page 25: Long Hills/Difficult Ground

    Medema A/S Across a slope • Lean into the slope. • Avoid sudden and sharp movements. This is particularly relevant when reversing. • Always drive at low speed. Long hills/difficult ground The Mini Crosser is at risk of overheating on very long and steep hills or on very soft ground, possibly also combined with high user weight.

  • Page 26: Anti-Tilt Wheels / Stabilisers

    Medema A/S Anti-tilt wheels / stabilisers The Mini Crosser is a very stable vehicle. HOWEVER, in the case of incorrect weight distribution or careless driving there is a risk of tipping over. We therefore recommend fitting anti-tilt wheels in such circumstances.

  • Page 27: General Care And Maintenance

    Medema A/S General care and maintenance A Mini Crosser M1 does not require much maintenance. It should be kept in a generally good condition, however. The following should be checked regularly. Some tasks can be done by the user, others must be preformed by an technician: •...

  • Page 28: Insurance

    (For further information, consult the Service Manual.) Insurance In the eyes of the law a Mini Crosser M1 with a maximum speed of 15 km/h is a cycle, so separate insurance is not required. Most contents/home insurance policies include third-party liability insurance for cyclists and so also cover Mini Crosser M1 users.

  • Page 29: Batteries

    Medema A/S Batteries The Mini Crosser uses sealed, maintenance-free GEL or AGM batteries. They do not generate gas and do not have to be topped up with water. Battery weight 56 Ah = 21 kg 80 Ah = 26 kg 110 Ah = 38 kg Charging Please NOTE that the Mini Crosser can be equipped with...

  • Page 30: Battery Disposal

    Medema A/S The charging time will be extended by approximately 60% at a temperature of +5° C compared to a temperature of +20° C. This is because it is chemically more difficult for the battery to absorb the current. It is recommended to charge the Mini Crosser in a heated room. If it is not possible every day, then at least once a week.
  • Page 31 Medema A/S It is important to fit the batteries correctly. The battery terminals are marked +/-. They must be fitted as shown in the sketch below. Make sure that the terminals are properly tightend. For the same reason there must not be any burrs on the cable terminals.

  • Page 32: Storage

    Medema A/S Note If the battery is 100% discharged, it is not possible for the charger to start charging the battery. There is no warranty on batteries that have been damaged as a result of deep discharging. If you are not using the Mini Crosser for a longer period of time, for example during winter storage, you can choose to disconnect the one pole to the fully charged batteries.

  • Page 33: Changing The Wheels

    Medema A/S Changing the wheels If you get a puncture in one of the pneumatic tyres or if a tyre is so badly worn that it needs to be replaced, follow the instructions below. Tyres and inner tubes can be purchased from the authorised dealer who supplied the Mini Crosser.
  • Page 34 Medema A/S Remove the flange with the 5 screws (5 mm Allen key). Replace or patch the tube. Ensure that there are no foreign objects in the tyre before the tube is replaced. Pump air into the tube so that it is positioned correctly in the tyre, but do not fill it up completely yet.
  • Page 35 Medema A/S Changing the wheels on the 3W model Rear wheels: Take off in the same way as described in the section Changing the wheels on the 4W model. Front wheels: 17 mm fork spanner 6 mm Allen key 5 mm Allen key Unscrew on both sides.
  • Page 36 Medema A/S The centre axle removed. Remove the valve cap and use a screwdriver or similar to open the valve so that the air can be released. Important! There is a risk of explosion of the wheel, if the two rims are being REMEMBER! taken apart with air...
  • Page 37 Medema A/S Replace or patch the tube. Ensure that there are no foreign objects in the tyre before the tube is replaced. Pump air into the tube so that it is positioned correctly in the tyre, but do not fill it up completely yet. In this way the tube will not get jammed, when the flange is mounted again.

  • Page 38: Fuses

    Medema A/S Fuses The Mini Crosser has the following protection systems: • Automatic overload protection, which limits the current to the motor. This protection is integral to the control system and cannot be adjusted. It prevents both the control system and the motor from being overloaded.

  • Page 39: Brakes

    Medema A/S Brakes There are four braking systems on the Mini Crosser: • Motor brake - adjusts vehicle speed also when going downhill. • Magnetic brake - the magnetic brake is automatic and engages when the Mini Crosser stops. In an emergency, the Mini Crosser can be stopped instantaneously by turning the key switch.

  • Page 40: Disengagement

    Medema A/S Disengagement • Turn the key to (0) position. • Push the disengagement lever at the back down. The motor brake is now disengaged and the vehicle can be pushed or towed, but not driven. NOTE! The motor brake must never be disengaged on sloping terrain.

  • Page 41: Transporting By Motor Vehicle

    Medema A/S Transporting by motor vehicle The Mini Crosser must always be restrained and the handbrake locked during transport in a motor vehicle or trailer. Avoid lifting by the seat, covers, handlebars and armrests If you just need to lift the Mini Crosser slightly, take hold of it between the rear lights and by the front bumper.

  • Page 42: Securing To Vehicle Floor With Belts

    Medema A/S Securing to vehicle floor with belts Dahl Engineering belt set for securing in motor vehicles. Item No. C2-0242 ALWAYS use four belts at the back and two at the front. The belts must always be attached to approved fittings in the vehicle and the four eyes welded to the Mini Crosser.
  • Page 43 Medema A/S Attachment point Attachment point Greater than the anchorage points on the Greater than Mini Crosser the anchorage Centre line points on the Mini Crosser User guide P9-0155-B 43 of 64 Version 3.0.3 - 2016...
  • Page 44 Medema A/S For transport in an estate car, the seat can be lifted off and the handlebars folded down. This reduces the maximum height to 69 cm. The Mini Crosser can be used as a seat during transport in a van or bus, provided it is securely anchored to the vehicle with approved four-point belts attached to the restraint points provided on the Mini Crosser.

  • Page 45: Transporting By Plane

    Medema A/S Remember to turn the Mini Crosser off during transport. Turn the key to 0. However, if at all possible, we recommend that the user occupies one of the seats in the motor vehicle. All other things being equal, this is safer. Transporting by plane If the Mini Crosser is to be transported by plane, the airlines require:...

  • Page 46: Dimensioned Drawing, Mini Crosser M1 3W

    Medema A/S Dimensioned drawing, Mini Crosser M1 3W M1: 305 mm M1+: 225 mm 980 mm 1340 mm User guide P9-0155-B 46 of 64 Version 3.0.3 - 2016...

  • Page 47: Dimensioned Drawing, Mini Crosser M1 4W

    Medema A/S Dimensioned drawing, Mini Crosser M1 4W M1: 400 mm M1+: 320 mm 1030 mm 1400 mm M1+: Fotplassen reduseres ved bruk av ekstra store batterier. User guide P9-0155-B 47 of 64 Version 3.0.3 - 2016...

  • Page 48: Introduction To The Ergo2 Seat

    Medema A/S Introduction to the Ergo2 seat Lever for rotating the seat The lever must be pulled back to rotate the seat. The seat can then be rotated to each side, locking at each 45°. The lever is spring-loaded, and the seat is locked automatically when the lever is released.
  • Page 49 Medema A/S Lever for fwd/bw adjustment of the seat. Pull the lever up to release the seat on the slide rail. Then the seat can be moved forward or backward as desired with 200 mm of travel. When the lever is released, the seat will automatically lock into place in the closest position.
  • Page 50 Medema A/S Adjusting the angle of the armrests The adjustment screw makes it possible for the armrest to be adjusted 60°. The armrest can be tilted up to facilitate entry and exit. Adjusting the angle of the backrest. The angle of the backrest can be adjusted 45°...
  • Page 51 Medema A/S Backrest forward / back. Loosen the specified screws on both sides. The depth of the seat can now be adjusted by sliding the seatback forward and back. Shown here with 320 mm seat depth. The seatback can then be moved backward to the edge of the rail and forward to the desired position.
  • Page 52 Medema A/S Height adjustment of headrest. Press the button and the headrest can be raised and lowered as needed. Adjustment of the headrest forward and backward. The headrest can be tilted forward and backward as needed. User guide P9-0155-B 52 of 64 Version 3.0.3 - 2016...
  • Page 53 Medema A/S Mounting of basket on the seat. (Optional accessory) Complete mounting kit for basket. Two brackets and four Allen screws. Unzip the zipper and position the brackets in front of the two predrilled holes. Mount the basket on the brackets and now it is ready for use.

  • Page 54: Introduction To The Eblo Seat

    Medema A/S Introduction to the Eblo seat The lever for turning the seat. Pull the lever up to release the seat. The seat can then be rotated 90° to each side, locking at each 45°. The lever is spring-loaded, and the seat is locked automatically when the lever is released.
  • Page 55 Medema A/S Adjusting the angle of the backrest 10° The angle of the backrest can be adjusted approximately 140°. This is done by lifting 60° this lever. Adjusting the lumbar support: The lumbar support can be adjusted by turning the handle counter-clockwise.

  • Page 56: Troubleshooting

    Medema A/S Troubleshooting The following is a list of various problems that, in our experience, may occur. The list gives possible causes and remedies. Problem Possible causes Remedy The Mini Crosser will not The key has not been Turn the key and wait 5 turned to start.
  • Page 57 Medema A/S Problem Possible causes Remedy The charging lamp on No power to the switch. Turn the switch on. the charger does not light Fault in cable. Contact supplier. up when the charger is Fault in charger. Read the operating connected to the mains instructions for the and the Mini Crosser.

  • Page 58: Programming

    Medema A/S Lamps Causes Remedy 6 lamps The S180/200 is Stop the unit and wait 3-5 prevented from driving. minutes before restarting. Inhibit 2 is active. This Turn the key to 0 and then may be due to the to 1 to reset the fault. battery charger being connected, the plug to Contact supplier.

  • Page 59: Technical Data

    Medema A/S Technical data M1 3W M1 4W General information: Transport height without seat 69 cm 69 cm (Steering column folded down) Total length: 134 cm 140 cm Total length incl. anti-tilt wheel: 142 cm 148 cm Total width: 68 cm 68 cm Total weight incl.
  • Page 60 Medema A/S M1 3W M1 4W T-127-3-068 13x3.00-8” ext. Ø340 mm Wheel black puncture free - T and M-model Classification, ISO Class C Class C Seats: Effective seat width: Ergo Standard 40,45,50,55,60 cm 40,45,50,55,60cm Spinalus 40, 45, 50 cm 40, 45, 50 cm Ergo2 40, 45, 50 cm 40, 45, 50 cm...
  • Page 61 Black - metallic Black - metallic Noise Noise level 60db 60db The Mini Crosser M1 complies with the following standards: The Mini Crosser has been tested for the requirements EN 12184 described in: User guide P9-0155-B 61 of 64 Version 3.0.3 - 2016...
  • Page 62 Medema A/S M1 3W M1 4W Diverse informationer: Front basket, max. load capacity 8 kg 8 kg Rear basket, max. load capacity 15 kg 15 kg Wheel bolt must be tightened with 50 Nm 50 Nm User guide P9-0155-B 62 of 64 Version 3.0.3 - 2016...
  • Page 63 Medema A/S Weight of the seats This is our standard Ergo 45 cm seat, the heaviest part of the M1 to remove. The label showing the seat’s weight is located as shown above. Seat model Weight Eblo seat 19 kg Ergo seat 34 cm.
  • Page 64 medemagroup...

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