Taylor 490 Operator's Manual
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Taylor 490 Operator's Manual

Extra firm product smoothie machine
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OPERATOR'S 
MANUAL
Model 490 Extra Firm Product
Smoothie Machine
Original Operating Instructions
2/12/10 (Original Publication)
067929-M
(Updated 8/7/2020)

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  • Page 1 OPERATOR’S  MANUAL Model 490 Extra Firm Product Smoothie Machine Original Operating Instructions 2/12/10 (Original Publication) 067929-M (Updated 8/7/2020)
  • Page 2 Complete this page for quick reference when service is required: Taylor Distributor: __________________________________________________________ Address:_________________________________________________________________ Phone: __________________________________________________________________ Service: _________________________________________________________________ Parts: ___________________________________________________________________ Date of Installation: ________________________________________________________ Information found on the data label: Model Number: ___________________________________________________________ Serial Number: ____________________________________________________________ Electrical Specs: Voltage__________________ Cycle__________...

  • Page 3: Table Of Contents

    Model 490 ........
  • Page 4 Table of Contents Section 8: Troubleshooting Guide Section 9: Parts Replacement Schedule Section 10: Limited Warranty on Equipment Section 11: Limited Warranty on Parts 067929-M...

  • Page 5: Section 1: To The Installer

    ® of Taylor machines. • Only authorized Taylor service personnel should Review the area the machine is to be installed in before perform installation, maintenance, and repairs uncrating the machine, making sure all possible hazards on Taylor machines.

  • Page 6: Air-Cooled Machines

    (5021 of the unit must not exceed 150 psi (1034 kPa). IEC 60417-1) on both the removable panel and the machine's frame. IMPORTANT! • Stationary machines which are not equipped To the Installer Model 490...

  • Page 7: Refrigerant

    If the supply cord is damaged, it must be replaced by an unexpected safety hazards. authorized Taylor service technician in order to avoid a hazard. Secure the supply cord ground lead to the machine in a location where if the cord is pulled, the main...
  • Page 8 When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil. To the Installer Model 490...

  • Page 9: Section 2: To The Operator

    In the event you should require technical assistance, please contact your local authorized Taylor distributor. Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor distributor, and only if all required service work is provided by an authorized Taylor service technician.
  • Page 10 Manual is subject to change without notice. known to any technician he employs. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to...

  • Page 11: Section 3: Safety

    Safety Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the WARNING! This machine must NOT be installed freezer and its parts. Taylor has gone to extreme efforts in an area where a water jet or hose can be used.
  • Page 12 • If the supply cord is damaged, it must be moving the machine for any reason. Two or more replaced by an authorized Taylor service persons are required to safely move this machine. technician in order to avoid a hazard.

  • Page 13: Section 4: Operator Parts Identification

    Operator Parts Identification Section 4 Model 490 Figure 4-1 Item Description Part No. Item Description Part No. Cover A.-Hopper X51152 Tray-Drip 046275 Tube-Feed-Non Revers 015176-9 Shield-Splash-Wire 046177 Deflector-Air Skirt 067860 Pan-Drip 19-1/2 L Black 035034 Operator Parts Identification Model 490...

  • Page 14: Beater Door Assembly

    Plug-Prime 067779 Bearing-Front 013116 O-ring-1/4 OD X .070W 50 015872 Beater A.-7 qt.-1 Pin X46233 Valve A.-Draw X48364 Blade-Scraper-Plastic 9-13/16L 084950 O-ring-1-1/16 OD X.139W 020571 Shaft-Beater 033498 Door A.-1 Spout-7 qt. X67777-SER Seal-Drive Shaft 032560 Operator Parts Identification Model 490...

  • Page 15: Accessories

    O-ring-7/8 OD X .139 W 025307 Brush-Draw Valve 1-1/2X3 014753 O-ring-1/4 OD X .070 W 015872 Brush-Mix Pump Body-3"X7 " 023316 Tool-O-ring Removal 048260-WHT Gasket-Door 5.177 ID X 5.938 016672 Seal-Drive Shaft 032560 *Included in X67932 Tune-up kit Operator Parts Identification Model 490...
  • Page 16 OPERATOR PARTS IDENTIFICATION Notes: Operator Parts Identification Model 490...

  • Page 17: Section 5: User Interface

    The mix level indicators are located on the front of the machine. When the MIX LOW indicator is flashing, the mix hopper has a low supply of mix and should be refilled as soon as possible. User Interface Model 490...
  • Page 18 USER INTERFACE Notes: User Interface Model 490...

  • Page 19: Section 6: Operating Procedures

    Operating Procedures Section 6 The Model 490 stores 20 qt. (18.9 L) of mix in the hopper. 2. Insert the drive shaft through the rear shell bearing in The mix flows by gravity through an air tube down into the freezing cylinder and engage the hex end firmly the freezing cylinder.
  • Page 20 8. Slide the two O-rings into the grooves on the draw 11531 valve and lubricate the bottom half of the valve. 101549 Apply the appropriate Taylor approved food safe lubricant. Figure 6-5 Figure 6-7 Operating Procedures Model 490...
  • Page 21 Important! Do not lubricate the gasket or bearing. freezer. 11401 11398 Apply the appropriate Taylor approved food safe lubricant. Apply the appropriate Taylor approved food safe lubricant. Figure 6-11 Figure 6-8 13. Insert the baffle rod through the beater in the freezing 10.

  • Page 22: Sanitizing

    12029 Figure 6-14 16. Slide the center drip pan into the hole in the front panel. 10092 Figure 6-17 3. Open the prime plug on the door. Figure 6-15 Operating Procedures Model 490...
  • Page 23 Figure 6-19 8. Stand the air tube in the corner of the mix hopper. 5. When sanitizing solution starts leaking from the prime port, close the prime plug. 12252 Figure 6-21 Operating Procedures Model 490...

  • Page 24: Priming

    Closing Procedures 2. Open the prime plug by turning it counterclockwise until the air in the freezing cylinder is allowed to To disassemble the Model 490, the following items will be escape. needed: 3. When product starts flowing from the bleed port, •...

  • Page 25: Rinsing

     easily removed. If there is more than one O-ring to be removed, always remove the rear O-ring first. This will allow the O-ring to slide over the forward O-rings without falling into the open grooves. Operating Procedures Model 490...
  • Page 26 5. Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder. 10414 Figure 6-24 6. Using single-service towels, wipe clean all exterior surfaces of the freezer. Operating Procedures Model 490...

  • Page 27: Section 7: Operator Checklist

    Deteriorated or cracked operation. water lines should be replaced only by an  Properly prepare the cleaning and sanitizing authorized Taylor technician. solutions. Read and follow label directions carefully. Too strong of a solution may damage Operator Checklist Model 490...

  • Page 28: Winter Storage

    This is extremely important. Failure to follow this procedure can cause severe and costly damage to the refrigeration system. Your local Taylor distributor can perform this service for you. Wrap detachable parts of the freezer such as the beater assembly and freezer door and place them in a protected, dry place.
  • Page 29 The beater assembly is bent. e. Call service technician to repair or - - - replace the beater and to correct the cause of insufficient mix in the freezing cylinder. Troubleshooting Guide Model 490...
  • Page 30 Inadequate lubrication of draw b. Lubricate properly. valve O-rings. c. Use proper lubricant  c. Wrong type lubricant being used (example: petroleum-based (example: Taylor Lube). lubricant). 10.No freezer operation a. Machine unplugged. a. Plug into wall receptacle. - - - after placing the b.
  • Page 31 Inspect and replace if Minimum necessary. White Bristle Brush, 1-1/2” x 3” Inspect and replace if Minimum necessary. Black Bristle Brush, 1” x 2” Inspect and replace if Minimum necessary. Double-Ended Brush Inspect and replace if Minimum necessary. Parts Replacement Schedule Model 490...
  • Page 32 PARTS REPLACEMENT SCHEDULE Notes: Parts Replacement Schedule Model 490...
  • Page 33 LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or ...
  • Page 34 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
  • Page 35 Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part.
  • Page 36 Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
  • Page 37 LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
  • Page 38 LIMITED WARRANTY ON PARTS Notes: 11-4 Limited Warranty on Parts Model 490...

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