Taylor 490 Operating Instructions Manual
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Taylor 490 Operating Instructions Manual

Shake freezer
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Model 490
Shake Freezer
Operating Instructions
050271-M
2/96

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Summary of Contents for Taylor 490

  • Page 1 Model 490 Shake Freezer Operating Instructions 050271-M 2/96...
  • Page 2 All rights reserved. 050271-M Taylor Company a division of Carrier Commercial Refrigeration, Inc. The word Taylor and the Crown design 750 N. Blackhawk Blvd. are registered trademarks in the United States of America and certain other countries. Rockton, IL 61072...

  • Page 3: Table Of Contents

    ....... Model 490 ............
  • Page 4 E February, 1996 Taylor All rights reserved. 050271-M Taylor Company The word Taylor and the Crown design a division of Carrier Commercial Refrigeration, Inc. are registered trademarks in the United States 750 N. Blackhawk Blvd. of America and certain other countries.

  • Page 5: To The Installer

    Failure to follow this instruction may result in Uncrate the unit and inspect it for damage. Report personal injury or death from electrical shock or any damage to your Taylor Distributor. hazardous moving parts as well as poor performance or damage to the equipment.

  • Page 6: Air Cooled Units

    Please refer to the applicable National, State, and at least 3mm installed in the external local codes for determining the proper configuration. installation. 081121 To the Installer Model 490...

  • Page 7: Beater Rotation

    Beater rotation must be clockwise as viewed Taylor reminds technicians to be cautious of looking into the freezing cylinder. government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any...

  • Page 8: To The Operator

    Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided It should be noted, that Taylor does not warrant the by an authorized Taylor service technician. Taylor refrigerant used in its equipment. For example, if the...

  • Page 9: Safety

    We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture DO NOT operate the freezer unless it is built-in safety features to protect both you and the properly grounded.
  • Page 10 1.6 meters from the floor. the beater asssembly. The scraper blades are very sharp. This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage. 081121 Safety Model 490...

  • Page 11: Operator Parts Identification

    Section 4 Operator Parts Identification Model 490 Figure 1 Item Description Part Number Item Description Part Number Hopper Cover A. X38458-SER Collar-Holding 019481 Knob-Mix Cover 025429 Drip Tray 046275 Gasket-Hopper Cover 038375 Splash Shield 046177 Deflector-Air 048549 Drip Pan 035034...

  • Page 12: Beater Door Asssembly

    X30272-SER Beater Shaft 036412 Gasket-Door 016672 Seal-Beater Shaft 032560 Front Bearing 013116 O-Ring-Beater Shaft 025307 Beater Assembly X46233 Draw Valve Assembly X48364 Scraper Blade 046237 O-Ring-Draw Valve 020571 Clip-Scraper Blade 046238 Stud Nut 021508 090807 Operator Parts Identification Model 490...

  • Page 13: Important: To The Operator

    “OFF” position. Allow be refilled as soon as possible. The Model 490 the unit to cool. Place the control switch in the utilizes a “Mix Out” light. When flashing, it indicates “WASH”...

  • Page 14: Operating Procedures

    Section 6 Operating Procedures The Model 490 stores 20 quarts (18.9 liters) of mix Insert the drive shaft through the rear shell bearing in the hopper. The mix flows by gravity through an in the freezing cylinder and engage the hex end air tube down into the freezing cylinder.

  • Page 15: Model

    Turn the beater slightly to be certain the door to the freezer. that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder. Figure 7 Figure 9 090807 Model 490 Operating Procedures...
  • Page 16 Tighten Lay the air tube and hopper gasket in the bottom of equally in a criss-cross pattern to insure the door is the mix hopper. snug. Figure 11 Figure 13 090807 Operating Procedures Model 490...

  • Page 17: Sanitizing

    While the solution is flowing into the freezing cylinder, brush clean the hopper. In cleaning the mix hopper, take particular care in brushing the mix level Figure 15 sensing probes, the mix inlet hole and the air tube. 080507 Model 490 Operating Procedures...

  • Page 18: Priming

    Figure 20 Step 3 Fill the hopper with mix. As the mix level comes in contact with the mix level sensing probe on the wall Figure 18 of the hopper, the “MIX LOW” light will extinguish. Operating Procedures Model 490...

  • Page 19: Closing Procedures

    Closing Procedures Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Follow the To disassemble the Model 490, the following items instructions in the previous step, except drain the will be needed: product into a mix pail and properly discard the mix.

  • Page 20: Rinsing

    Draw off all the cleaning solution. When the solution stops flowing from the Step 3 door spout, lower the draw arm and place the control Remove the scraper blade clips from the scraper switch in the “OFF” position. blades. 080507 Operating Procedures Model 490...
  • Page 21 Place all the Step 7 cleaned parts on a clean dry surface to air dry Using single service towels, wipe clean all exterior overnight. surfaces of the freezer. Model 490 Operating Procedures...

  • Page 22: Section 7 Important: Operator Checklist

    6. Using a screwdriver and cloth towel, keep the then mix the rerun with fresh mix in a ratio of female drive socket and the rear shell bearing 50/50 during the day's operation. free of lubricant and mix deposits. 081121 Important: Operator Checklist Model 490...

  • Page 23: Winter Storage

    Your local Taylor Distributor can perform this service j 9. On water-cooled units, check the water lines for you.

  • Page 24: Section 8 Troubleshooting Guide

    - - - warm. adjustment. b. Warm mix placed in b. Mix should be below 40_F. (4.4_C.) when hopper. placed in hopper. c. Mix hopper cover or c. Place cover and gasket in position. gasket not in position. Troubleshooting Guide Model 490...
  • Page 25 Inadequate lubrication of b. Lubricate properly. draw valve o-rings. c. Wrong type lubricant c. Use proper lubricant (Example: Taylor Lube). being used (Example: petroleum base lubricant). 10. No freezer operation after a. Unit unplugged. a. Plug into wall receptacle.
  • Page 26 11. Product not feeding into a. Inadequate level of mix in a. Fill the mix hopper with mix. freezing cylinder. the mix hopper. b. Mix inlet hole frozen. b. Mix hopper temperature - - - needs adjustment. Call service technician. Troubleshooting Guide Model 490...

  • Page 27: Section 9 Parts Replacement Schedule

    Necessary White Bristle Brush, 1-1/2” x 2” Inspect & Replace Minimum if Necessary Black Bristle Brush, 1” x 2” Inspect & Replace Minimum if Necessary Double-Ended Brush Inspect & Replace Minimum if Necessary 070925 Model 490 Parts Replacement Schedule...

  • Page 28: Section 10 Parts List

    Section 10 Parts List + Available Separately 100325 Parts List Model 490...
  • Page 29 + Available Separately Model 490 Parts List...
  • Page 30 + Available Separately Parts List Model 490...
  • Page 31 + Available Separately 100423 Model 490 Parts List...
  • Page 32 + Available Separately Parts List Model 490...
  • Page 33 + Available Separately Model 490 Parts List...
  • Page 34 Model 490 047730-27 Rev. 10/08...
  • Page 35 Model 490 047730-33 Rev. 10/08...

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