Related Manuals for Kargo Master Congo Pro Kit
Summary of Contents for Kargo Master Congo Pro Kit
- Page 1 Installation Instructions for Kargo Master Congo Pro Kit (4 door JK) Installation Time: 2 Hours Tools Required: • T-40 torx driver • 6mm Allen wrench • 5/8” Socket • 1/2” Socket • 9/16” Socket • 3/8” Allen wrench • 1/4” Allen wrench...
- Page 2 Installation Instructions: Remove 5 - T40 torx bolts from left and right windshield reinforcement bracket. (Top 3 bolts on outside and 2 on the front).
- Page 3 Install front hoop with the 10, M8x35mm bolts, lock washers, washers and nylon spacers provided, with a 6mm Allen wrench.
- Page 4 Remove the 2 bolts from the stock bumper support and frame with a 5/8” socket. Do the same on the opposite side. Remove the stock bumper bolt in the rear of the frame with a 5/8” socket. (This will allow the rack support to slide in easier between the bumper and body).
- Page 5 Slide the rack support mount between the bumper and the body, insert 2 supplied carriage bolts. Place the provided ‘H’ spacer in the stock bumper mount and the new mount and install the provided bolts, lock washers and washers with a 5/8” socket. Reinstall the stock bumper bolt in the rear of the frame, (removed in step 3).
- Page 6 Install the ‘U’ bracket onto the carriage bolts with the 5/16” nyloc nuts, washers and 1/2” socket. Do the same on the opposite side. Insert 2 bushings and a metal sleeve into the end of the rear upright. Do the same on the other rear upright.
- Page 7 Install the rear upright, bushing end into the ‘U’ bracket and install 3/8” Hex bolt, lock washer and washer with 9/16” socket. Do the same on the opposite side. Attach rear upper hoop to the rear uprights with a 1/2” socket head cap screw, 1/2” nyloc nut and a 3/8”...
- Page 8 Place the roof rails on top of the Jeep with the straight end towards the back and the bent end towards the front. Install the end caps with 6, 5/16” socket head cap bolts and 1/4” Allen wrench. Do so on both ends of the rail. Do not tighten until all bolts are installed.
- Page 9 After Installation Instructions Written by ExtremeTerrain Customer Sean Waples 08/2/2017...