AUMA EQ 40 Operation Instructions, Assembly And Comissioning
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AUMA EQ 40 Operation Instructions, Assembly And Comissioning

Part-turn actuators
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Part-turn actuators
EQ 40
EQ 150
EQ 300
EQ 600
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA EQ 40

  • Page 1 Part-turn actuators EQ 40 EQ 150 EQ 300 EQ 600 Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    EQ 40 EQ 150 Table of contents EQ 300 EQ 600 Read operation instructions first. Observe safety instructions. These operation instructions are part of the product. Store operation instructions during product life. Pass on instructions to any subsequent user or owner of the product.
  • Page 3 Fuses within the actuator 10.3. Motor protection (thermal monitoring) Servicing and maintenance....................11.1. Preventive measures for servicing and safe operation 11.2. Maintenance 11.3. Disposal and recycling Technical data......................... 12.1. Technical data Part-turn actuator Spare parts..........................13.1. Part-turn actuator EQ 40 EQ 600 Index............................

  • Page 4: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA actuators are designed for the operation of industrial valves in modulating and open-close duty with a swing angle between 90° and 180°, e.g. for globe v ales and ball valves.

  • Page 5: Warnings And Notes

    EQ 40 EQ 150 EQ 300 EQ 600 Safety instructions Buried service Continuous submersion (observe enclosure protection) Potentially explosive atmospheres Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's designated use.

  • Page 6: Short Description

    AUMA part-turn actuator Figure 1: AUMA part-turn actuator EQ 150 and EQ 600 AUMA part-turn actuators EQ 40 EQ 600 are driven by an electric motor. For control in motor operation and for processing the actuator signals, controls are integrated within the housing.

  • Page 7: Name Plate

    Please always state this number for any product inquiries. On the Internet at http://www.auma.com > Service & Support > myAUMA, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificate and the operation instructions when entering the order number.
  • Page 8 Positions 3+4: Year of manufacture = 2020 NS12345 Internal number for unambiguous product identification When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 9: Assembly

    EQ 40 EQ 150 EQ 300 EQ 600 Assembly Assembly 4.1. Mounting position Vertical mounting position with the flange pointing upwards (hood pointing downward) is not allowed. In any other mounting position, the product may be operated without restriction. 4.2.
  • Page 10 Valve shaft Grub screw Clamping washer and screw with curved spring lock washer Figure 7: Mounting positions for coupling Table 3: Mounting position of the coupling within fitting dimensions according to AUMA definition Dimensions EQ 40 EQ 150 EQ 300...
  • Page 11 EQ 40 EQ 150 EQ 300 EQ 600 Assembly Fit actuator. If required, slightly turn actuator until splines of coupling engage. Figure 8: Example EQ 150 and EQ 600 Ensure that the spigot (if provided) fits uniformly in the recess and that the flanges Information are in complete contact.

  • Page 12: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks. For IT network, a suitable, Permissible networks approved insulation monitor measuring the pulse code is required.

  • Page 13: Electrical Connection

    EQ 40 EQ 150 EQ 300 EQ 600 Electrical connection 5.2. Electrical connection Figure 9: Electrical connection in standard version and product variants Hood Screws at actuator housing Cable entry Blanking plug Cable gland (not included in scope of delivery) Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.

  • Page 14: Accessories For Electrical Connection

    EQ 40 EQ 150 Electrical connection EQ 300 EQ 600 5.3. Accessories for electrical connection 5.3.1. External earth connection (option) Hazardous voltage due to insulating impact of powder coating! Risk of electric shock. Strip powder from actuator surface (file down).

  • Page 15: Commissioning

    EQ 40 EQ 150 EQ 300 EQ 600 Commissioning Commissioning 6.1. End stops in part-turn actuator Figure 11: End stops End stop OPEN End stop CLOSED The internal end stops limit the swing angle. They protect the valve during motor operation and serve the purpose as limitation for manual operation via handwheel.

  • Page 16: End Stop Closed: Set

    EQ 40 EQ 150 Commissioning EQ 300 EQ 600 6.1.1. End stop CLOSED: set Loosen nut [1] and turn slightly in opposite direction. Figure 12: Turn valve via handwheel to end position CLOSED. (also refer to: ➭ page 21, Manual valve...

  • Page 17: Dimensions Of Setting Screws For Setting The End Stops

    EQ 40 EQ 150 EQ 300 EQ 600 Commissioning Loosen nut [3] and turn slightly in opposite direction. Figure 15: Turn valve via handwheel to end position OPEN. (also refer to ➭ page 21, Manual valve operation) Figure 16: If end position OPEN has not been reached: Turn back setting screw [4] until the valve can be operated into end position OPEN.
  • Page 18 EQ 150 Commissioning EQ 300 EQ 600 Figure 18: End stop, sizes EQ 40 EQ 150 Table 6: Distance T between screw head and housing wall EQ 40 EQ 150 Dimensions T [mm] For 90°/120° For 150°/180° Standard Special Standard Special (+15°)

  • Page 19: Limit Switching: Set

    EQ 40 EQ 150 EQ 300 EQ 600 Commissioning 6.2. Limit switching: set Figure 20: Limit switches WEL: Limit switch, closing, counterclockwise rotation (End position switch for switching off the motor in end position OPEN) WER: Limit switch, closing, clockwise rotation...

  • Page 20: Mechanical Position Indicator: Set

    EQ 40 EQ 150 Commissioning EQ 300 EQ 600 Close eccentric disc again using a spanner (width across flats 10). 6.3. Mechanical position indicator: set Figure 22: Versions mechanical position indicator Version with trailing pointer Version with rotation angle scale The mechanical position indicator is located below the hood.

  • Page 21: Operation And Control Of Actuator

    Use the handwheel only if the motor is at standstill. Do NOT use extensions as lever for operation. Figure 23: Manual operation Close valve: Turn EQ 40 EQ 150 handwheel clockwise. Turn EQ 300/EQ 600 handwheel counterclockwise. Drive shaft (valve) turns clockwise in direction CLOSE.

  • Page 22: Indications

    EQ 40 EQ 150 Indications EQ 300 EQ 600 Indications 8.1. Mechanical position indicator Figure 24: Versions mechanical position indicator Version with trailing pointer Version with rotation angle scale The mechanical position indicator shows both the valve position and whether the actuator is operating (running indication).

  • Page 23: Signals (Output Signals)

    EQ 40 EQ 150 EQ 300 EQ 600 Signals (output signals) Signals (output signals) The precise version is indicated in the terminal plan or on the order-related technical data sheet. 9.1. Digital outputs Table 9: Message Designation in the wiring diagram...

  • Page 24: Corrective Action

    EQ 40 EQ 150 Corrective action EQ 300 EQ 600 Corrective action 10.1. Faults during commissioning Table 11: Faults during operation/commissioning Faults Description/cause Remedy In spite of correct setting of mechanical limit The overrun was not considered when setting Determine overrun: Overrun = travel covered switching, actuator operates into the valve or the limit switching.

  • Page 25: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 26: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 12.1. Technical data Part-turn actuator General information Part-turn actuators for controlling and automating final elements within the field of process engineering with part-turn movements between 90°...
  • Page 27 EQ 40 EQ 150 EQ 300 EQ 600 Technical data Features and functions of actuator Self-locking Swing angle (option) Standard: 90° ±15° Options: 120° ±15° [SWE] 150° ±15° 180° ±15° Manual operation Handwheel End positions Mechanical end stops, adjustable from outside...
  • Page 28 Coating Powder coating Colour AUMA silver-grey (similar to RAL 7037) Lifetime AUMA part-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Further information EU Directives Machinery Directive 2006/42/EC Low Voltage Directive 2014/35/EU...

  • Page 29: Spare Parts

    EQ 40 EQ 150 EQ 300 EQ 600 Spare parts Spare parts 13.1. Part-turn actuator EQ 40 EQ 600...
  • Page 30 EQ 600 Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 31 EQ 40 EQ 150 EQ 300 EQ 600...
  • Page 32 EQ 40 EQ 150 EQ 300 EQ 600...

  • Page 33: Index

    EQ 40 EQ 150 EQ 300 EQ 600 Index Index Mains connection Mains frequency Mains voltage Accessories (electrical con- Maintenance 4, 25, 25 nection) Maintenance intervals Ambient temperature 7, 28 Manual operation Applications Mechanical position indicator Assembly Motor operation Assistant App...
  • Page 34 EQ 40 EQ 150 Index EQ 300 EQ 600 Technical data Terminal compartment Terminal plan Thermal monitoring Torque Type (device type) Type designation Type of duty Type of networks Valve connection Wiring diagram 7, 12 Year of manufacture Year of production...
  • Page 36 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.150/003/en/1.20 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Eq 150Eq 300Eq 60Eq 100Eq 600

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