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Related Manuals for TECHCON SYSTEMS TSR2000 Series
Summary of Contents for TECHCON SYSTEMS TSR2000 Series
- Page 1 TSR2000 Series 4 Axis Dispensing Robot Version 1.4 Hardware Instruction Manual...
- Page 2 This manual is designed to help you use the robot as quickly as possible. We, here at Techcon Systems, hope you find this product beneficial. If you have any questions, please contact us at the details listed below:...
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Page 3: Table Of Contents
Table of Contents 1. Safety Instruction……………………………………………………………………..……. 2. Summary………………………………………………………………………………..….. 6-10 2.1 Features……………………………………………………………………………… 2.2 Specifications………………………………………………………………………… 2.3 Unpacking and Inspection…………………………………………………………………………. 2.4 Instructions about the Keypad………………………………………………….……. 2.5 Course of the File Processing…………………………………………………….……… 3. Setup and Connection……………………………………………………………………… 9-20 3.1 Setup………………………………………………………………………………… 3.1.1 How to Connect a Syringe Dispenser with Interface Cable……………………. 3.1.2 How to Connect a Valve Controller with Interface Cable……………………... - Page 4 6.1.5 Maintenance of pressure regulating valve…………………………………. 6.1.6 Maintenance of linear track…………………………………………………. 6.1.7 Maintenance of ball screw…………………………………………………. 7. Warranty………….………………………………………………………………………. 8. Manufacturer’s Declaration of Incorporation………………………………………... 9. Manufacturer’s Declaration of Conformity…………………………………………...
- Page 5 1. SAFETY INSTRUCTION Caution about the main unit ⚫ Only use this robot with correct rated voltage and frequency (refer to the markings on the back of equipment). ⚫ Do not move the XY moving plate and the top head, by hand. This will protect them from damage. ⚫...
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Page 6: Features
2. SUMMARY This desktop robot is designed for the automated operation for dispensing fluid. It is a fully automatic and features a high-resolution control system with 4 Axis. This unit provides the operator with easy programming instructions, increased parameters, a larger memory space and a higher speed, which highly improves productivity. Moving Plate Emergency Switch Communication Interface:... -
Page 7: Specifications
2.2 Specifications Description TSR2304 Part Number AC 220V Power Supply 120W Power Consumption 4 Axis Number of Controllable Axis 300mm X axis 300mm Y axis Moving Range 100mm Z axis ±720° R axis 0.1～600 mm/sec X/Y axis 0.1～300 mm/sec Speed Range Z axis 0.1～600 degrees/sec R axis... -
Page 8: Unpacking And Inspection
2.3 Unpacking and Inspection Carefully unpack the valve and examine the items contained in the carton. These will include: • Robot • Teaching Pendant • Teaching Pendant Cable • Keybox • Power Lead • Hardware User Guide • Teach Pendant User Guide •... -
Page 9: Instructions About The Keypad
2.4 Instructions about the Keypad - the keypad, on the robot face, can be used when the teaching pendant is disconnected. Caution: when connecting the teaching pendant with the main unit (robot), the buttons on the front panel of the unit are invalid except START/PAUSE, FEED & ORG. If fitting with throttling valve to control the movement of glue tube, the button FA↑... -
Page 10: Course Of The File Processing
2.5 Course of the File Processing To complete a process file there needs to be three steps: program-adjust-process. For detailed operation refer to the operation manual of the teaching pendant. Program: The method of teaching a program. (Teach Pendant and/or Smart Robot Dispensing System) Adjust: Adjusting the programming file, such as origin calibration, slant array, height adjusts, file parameters adjust (including speed, acceleration, delay time, distance etc.) -
Page 11: How To Connect A Syringe Dispenser With Interface Cable
Connecting air tubing: directly insert the air tube into the air connector, on the back of the controller. Removing air tube: press down the connector head and then pull out the air tube, from the controller. 3.1.1 How to Connect a (TS250 or TS350) Syringe Dispenser with Interface Cable Take the supplied TSR-VCABLE and connect the round female connector to the male “OUTPUT”... -
Page 12: Testing The Interface Connections
TS250, TS350 and TS550R with TSR-VCABLE – Multiple Dispense Heads in Use The TSR2000 Series robot is capable of operating up to 4 dispensers/controllers during a program. An optional cable is made available for this function. Please contact Techon if this specialty cable is required. Follow the instructions, below, to test the other available outputs. -
Page 13: I/O Socket Instruction
I/O Socket Instruction 3.2.1 Circuit Diagram of I/O Socket Inside Inside... -
Page 14: Four Pin Socket "Pin Out
3.2.2 Four Pin Socket “Pin Out” - the following list describes the pin function of the four-pin socket. Four-pin socket Pin No. Pin name Instruction of pins Application Now it’s used to connect to Min4 Main signal input 4 “START/STOP” switch. Ground of power supply Min1 Main signal inputting 1... -
Page 15: Instructions For Db37 Socket
Instructions For DB37 Socket Note: The DB37 socket is an optional fitting and must be ordered separately if required. 3.3.1 Pin Instruction of DB37 (socket of DB37) Interface Corresponding Interface Corresponding Definition DB37 I/O pins DB37 Definition DB37 I/O pins DB37 Eout8 Ein8 Eout7... -
Page 16: Circuit Diagram Of Db37
3.3.2 Circuit Diagram of DB37... -
Page 17: Instruction Of Input & Output
Connection of DB37 plug Instruction of Input & Output ⚫ The following input interfaces and output interfaces are corresponding to the signal pins which are defined as “Min, Mout, Ein, Eout” at the above socket. It also corresponds to the interface at the “IO Test” display window. ⚫... -
Page 18: Io Function Definition
3.4.1 IO Function Definition 1. In the “Input Config 2” displaying window, it can set the input interface: Min1~Min4 & Ein1-8 & Ein 09~Ein16. Input Interface Optional Function Min1 --, Shortcut1, Origin BTN, Test input-L, Test input-H Min2 --, Shortcut 2, Stop BTN, Test input-L, Test input-H --, Shortcut 3, Start BTN, Test input-L, Test input-H, Lack fault, Block fault, Temp fault, Min3 Temp\Feed fault, Upper CS, Nether CS... -
Page 19: Io Function Instruction
2. In the “Output Config 2” display window, the input interface can be set: Mout1~Mout4, Eout09~Eout16. Output Interface Optional Function --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, WorkEnd Flag, Cylinder, Clean Mout1~Mout4 Output Eout09~Eout16 --, Ready Flag, Alarm Flag, Working Flag, WorkEnd Flag, Cylinder, Clean Output 3. - Page 20 Input the signal “not breakover ground” into the unit by corresponding signal pin and the Test output-H unit comes into the testing state (cannot move and can only be programmed). Input the signal “lack fault” into the unit by corresponding signal pin and the unit comes Lack fault into the process, such as stop working, alarming etc..
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Page 21: Operation For First Time
Function of Output Function Instruction Not have function. Once the nozzle 1 comes to run the program, the output is in conducting state, or else Nozzle 1 not. Once the nozzle 2 comes to run the program, the output is in conducting state, or else Nozzle 2 not. -
Page 22: Teach Pendant Programming Example
3.5.1 Teach Pendant Programming Example 1. Entering File Edit interface, insert a POINT and moving the tips to the place you need dispensing by teach pendant. Details are as follow: Press 2 for Selecting the Program. ① Select NEW to build a new file or select EDIT to edit an old file. ②... - Page 23 ④ Select point. ⑤ Select a point need to edit by navigation BTN, press EDIT. ⑥ Press navigation BTN to adjust the location. Press ENT and save the location. ⑦ Point parameter: select the point need to edit and press edit, then press Parameter. The details refer to teach pendant specification.
- Page 24 ⑨ Then you can run the program after press ENT. If you are not satisfied with the Dispensing result, you can do the STEP ⑦ again to edit the parameter. Processing file name Processing time Processing status Displaying point’s coordinates. Loop-processing count...
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Page 25: Off-Line Operation Interface
4. OFF-LINE OPERATION INTERFACE Caution: when connecting the teaching pendant with the main unit, the buttons on the front panel of the unit are invalid except START/PAUSE, FEED & ORG. 4.1 Off-Line Initialization 1. When the system is turned on without connecting to the teaching pendant, the LCD will enter initialization interface automatically (Refer to Fig.4-1). -
Page 26: File Process
4.2.2 File Process Press the “START/PAUSE” button to begin processing the selected file. This button also can used to pause a file processing and then continue a file processing. 4.2.3 Stop the File Processing Press “START/PAUSE” button or Emergency Switch to pause the processing file. START/PAUSE: only pauses file processing, and the file state changes from “WORK”... -
Page 27: Off-Line Loop-Work Parameter Setting Interface
4.4 Off- Line Loop-Work Parameter Setting Interface 1. In the loop-work parameters setting, the unit can start the process without an operator at the location. 2. Press the “LOOP” button at the processing interface and then enter into the “loop–work parameter setting interface”. -
Page 28: Mounting And Bracketry
5. MOUNTING AND BRACKTRY 5.1 Angle Adjustment Mounting Bracket – Attachment From the main screen, on the teaching pendant, press 4. Use the jog keys to move the head into a central position and lower head until there is sufficient access to the rear of the bracket. Use SHF button to change movement speed. -
Page 29: Trouble Shooting And Maintenance
6. TROUBLE SHOOTING AND MAINTENANCE Trouble shooting Reason Measure Check if the emergency BTN Dismiss the emergency BTN and The unit can’t reset. was pressed or not. press the ORG BTN. If the unit’s accuracy decreased, The Z axis unit reduce the speed and adjust the Due to the weight or the movement wasn’t... - Page 30 Maintenance Inspection with power off Items Inspecting Routine Monthly 3 months 6 months 12 months position inspection inspection inspection inspection inspection Check whether Screws in the √ √ √ √ √ screws and covers. structure are Screws in the √ √...
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Page 31: Cooling Fan Maintenance
6.1 Cooling fan maintenance If cooling fans functions abnormally, temperature will increase and lead to trouble shooting. Cooling fans will work immediately after power on; please check fans and flow to confirm the cooling fans are working regularly. 6.1.1 Emergency stop key maintenance Emergency Stop: Emergency switch is independent to the electrical system. -
Page 32: Maintenance Of Pressure Regulating Valve
2. Take off the cover of Y-axis, clean the screw and track, check the screw if loose or not, spread lubricant on the screw and track, move the Y-axis for spread more lubricant. Check the screw of light sensor. Then take on the cover. -
Page 33: Warranty
In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon Systems prior to shipping a defective unit to the factory. -
Page 34: Manufacturer's Declaration Of Incorporation
Manufacturer’s Declaration of Incorporation Directive: Machinery Directive 2006/42/EC Manufacturer: Dover (Shenzhen) Industrial Equipment Manufacturing Co., Ltd 4 Floor East, The Electronic Building, Yangxiang Industrial Zone, High Tech Road, Guangming New District Shenzhen, China Manufacturer Contact: OK International Ltd. Ian Jennings Chandlers Ford, Hampshire Tel: +44 (0) 23 8048 9000 England SO53 4NF Fax: +44 (0) 23 8048 9109... -
Page 35: Manufacturer's Declaration Of Conformity
Manufacturer’s Declaration of Conformity Directive: EMC Directive 2004/108/EC This is to certify that models: TSR2304 Equipment Description: Industrial Robot/Bench-top Robot. Supply Voltage: 100-240V AC, 50/60Hz. Manufacturer Contact: OK International Ltd. Ian Jennings Chandlers Ford, Hampshire Tel: +44 (0) 23 8048 9000 England SO53 4NF Fax: +44 (0) 23 8048 9109 Effective Date:...
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