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Summary of Contents for TECHCON SYSTEMS TSR2301
- Page 1 TSR2000 Series 3 Axis Dispensing Robot Hardware Instruction Manual Version 1.3...
- Page 2 This manual is designed to help you use the robot as quickly as possible. We, here at Techcon Systems, hope you find this product beneficial. If you have any questions, please contact us at the details listed below:...
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Page 3: Table Of Contents
Table of Contents 1. Safety Instruction……………………………………………………………………..……. 2. Summary………………………………………………………………………………..….. 2.1 Features……………………………………………………………………………… 2.2 Specifications………………………………………………………………………… 2.3 Unpacking and Inspection…………………………………………………………………………. 2.4 Instructions about the Keypad………………………………………………….……. 2.5 Course of the File Processing…………………………………………………….……… 3. Setup and Connection……………………………………………………………………… 9-20 3.1 Setup………………………………………………………………………………… 3.1.1 How to Connect a Syringe Dispenser with Interface Cable……………………. 3.1.2 How to Connect a Valve Controller with Interface Cable……………………... -
Page 4: Safety Instruction
1. SAFETY INSTRUCTION Caution about the main unit Only use this robot with correct rated voltage and frequency (refer to the markings on the back of equipment). Do not move the XY moving plate and the top head, by hand. This will protect them from damage. ... -
Page 5: Features
2. SUMMARY This desktop robot is designed for the automated operation for dispensing fluid. It is a fully automatic and features a high-resolution control system with 3 axis. This unit provides the operator with easy programming instructions, increased parameters, a larger memory space and a higher speed, which highly improves productivity. Moving Plate Emergency Switch Communication Interface:... -
Page 6: Specifications
2.2 Specifications Description TSR2201 Part Number TSR2301 TSR2401 Power Supply 100V ~ 240V AC Power Consumption Number of Controllable Axis 3 axis X axis 200mm 300mm 400mm Moving Range Y axis 200mm 300mm 400mm Z axis 100mm 100mm 100mm X/Y axis 0.1～600 mm/sec... -
Page 7: Unpacking And Inspection
2.3 Unpacking and Inspection Carefully unpack the valve and examine the items contained in the carton. These will include: Robot Teaching Pendant Teaching Pendant Cable Keybox Power Lead Hardware User Guide Teach Pendant User Guide ... -
Page 8: Instructions About The Keypad
2.4 Instructions about the Keypad - the keypad, on the robot face, can be used when the teaching pendant is disconnected. Caution: when connecting the teaching pendant with the main unit (robot), the buttons on the front panel of the unit are invalid except START/PAUSE, FEED & ORG. If fitting with throttling valve to control the movement of glue tube, the button FA↑... -
Page 9: Course Of The File Processing
2.5 Course of the File Processing To complete a process file there needs to be three steps: program-adjust-process. For detailed operation refer to the “operation manual of the teaching pendant”. Program: The method of teaching a program. Adjust: Adjusting the programming file, such as origin calibration, slant array, height adjusts, file parameters adjust (including speed, acceleration, delay time, distance etc.) Process: Download the program file to the system, from the teaching pendant. -
Page 10: How To Connect A Syringe Dispenser With Interface Cable
3.1.1 How to Connect a (TS250 or TS350) Syringe Dispenser with Interface Cable Take the supplied TSR-VCABLE and connect the round female connector to the male “OUTPUT” connector on the rear of the robot. Take the opposite end and connect the female 9 pin connector to the DB9 connector on the rear of the TS250 or TS350 Series controllers. -
Page 11: Testing The Interface Connections
3.1.4 Testing the Interface Connections TS250, TS350, TS500R and TS920 with TSR-VCABLE and TSR-DJETCABLE – 1 Dispense Head in Use By pressing button 1, the controller will activate. If the system is complete and Press 4 under pressure, fluid will exit out of the dispense outlet. -
Page 12: I/O Socket Instruction
I/O Socket Instruction 3.2.1 Circuit Diagram of I/O Socket Inside Inside... -
Page 13: Four Pin Socket "Pin Out
3.2.2 Four Pin Socket “Pin Out” - the following list describes the pin function of the four-pin socket. Four-pin socket Pin No. Pin name Instruction of pins Application Now it’s used to connect to Min4 Main signal input 4 “START/STOP” switch. Ground of power supply Min1 Main signal inputting 1... -
Page 14: Instructions For Db37 Socket
Instructions For DB37 Socket Note: The DB37 socket is an optional fitting and must be ordered separately if required. 3.3.1 Pin Instruction of DB37 (socket of DB37) Interface Corresponding Interface Corresponding Definition DB37 I/O pins DB37 Definition DB37 I/O pins DB37 Eout8 Ein8 Eout7... -
Page 15: Circuit Diagram Of Db37
3.3.2 Circuit Diagram of DB37... -
Page 16: Instruction Of Input & Output
Connection of DB37 plug Instruction of Input & Output The following input interfaces and output interfaces are corresponding to the signal pins which are defined as “Min, Mout, Ein, Eout” at the above socket. It also corresponds to the interface at the “IO Test” display window. ... -
Page 17: Io Function Definition
3.4.1 IO Function Definition 1. In the “Input Config 2” displaying window, it can set the input interface: Min1~Min4 & Ein1-8 & Ein 09~Ein16. Input Interface Optional Function Min1 --, Shortcut1, Origin BTN, Test input-L, Test input-H Min2 --, Shortcut 2, Stop BTN, Test input-L, Test input-H --, Shortcut 3, Start BTN, Test input-L, Test input-H, Lack fault, Block fault, Temp fault, Min3 Temp\Feed fault, Upper CS, Nether CS... -
Page 18: Io Function Instruction
2. In the “Output Config 2” display window, the input interface can be set: Mout1~Mout4, Eout09~Eout16. Output Interface Optional Function --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, WorkEnd Flag, Cylinder, Clean Mout1~Mout4 Output Eout09~Eout16 --, Ready Flag, Alarm Flag, Working Flag, WorkEnd Flag, Cylinder, Clean Output 3. - Page 19 Input the signal “not breakover ground” into the unit by corresponding signal pin and the Test output-H unit comes into the testing state (cannot move and can only be programmed). Input the signal “lack fault” into the unit by corresponding signal pin and the unit comes Lack fault into the process, such as stop working, alarming etc..
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Page 20: Operation For First Time
Function of Output Function Instruction Not have function. Once the nozzle 1 comes to run the program, the output is in conducting state, or else Nozzle 1 not. Once the nozzle 2 comes to run the program, the output is in conducting state, or else Nozzle 2 not. -
Page 21: Off-Line Operation Interface
4. OFF-LINE OPERATION INTERFACE Caution: when connecting the teaching pendant with the main unit, the buttons on the front panel of the unit are invalid except START/PAUSE, FEED & ORG. 4.1 Off-Line Initialization 1. When the system is turned on without connecting to the teaching pendant, the LCD will enter initialization interface automatically (Refer to Fig.4-1). -
Page 22: File Process
4.2.2 File Process Press the “START/PAUSE” button to begin processing the selected file. This button also can used to pause a file processing and then continue a file processing. 4.2.3 Stop the File Processing Press “START/PAUSE” button or Emergency Switch to pause the processing file. START/PAUSE: only pauses file processing, and the file state changes from “WORK”... -
Page 23: Off-Line Loop-Work Parameter Setting Interface
4.4 Off- Line Loop-Work Parameter Setting Interface 1. In the loop-work parameters setting, the unit can start the process without an operator at the location. 2. Press the “LOOP” button at the processing interface and then enter into the “loop–work parameter setting interface”. -
Page 24: Mounting And Bracketry
5. MOUNTING AND BRACKTRY 5.1 Tool Plate - Valve Mounting Bracket 5.2 Base Plate – Product Mounting Plate... -
Page 25: Syringe Mounting Bracket - Attachment
5.3 Syringe Mounting Bracket – Attachment From the main screen, on the teaching pendant, press 4. Use the jog keys to move the head into a central position and lower head until there is sufficient access to the rear of the bracket. Use SHF button to change movement speed. -
Page 26: Trouble Shooting
In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon Systems prior to shipping a defective unit to the factory. -
Page 27: Manufacturer's Declaration Of Incorporation
Chandlers Ford, Hampshire Tel: +44 (0) 23 8048 9000 England SO53 4NF Fax: +44 (0) 23 8048 9109 Declares that the product(s): Industrial Robot/Bench-top Robot Model Numbers: TSR2201, TSR2301, TSR2401 Option Kit Model Numbers: TSR2200-SC TSR2300-SC TSR2400-SC Is intended to be incorporated into machinery or to be assembled with other machinery to constitute machinery covered by Directive 2006/42/EC. -
Page 28: Manufacturer's Declaration Of Conformity
Manufacturer’s Declaration of Conformity Directive: EMC Directive 2004/108/EC This is to certify that models: TSR2201, TSR2301, TSR2401 Equipment Description: Industrial Robot/Bench-top Robot. Supply Voltage: 100-240V AC, 50/60Hz. Manufacturer Contact: OK International Ltd. Ian Jennings Chandlers Ford, Hampshire Tel: +44 (0) 23 8048 9000...
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