Fritsch ANALYSETTE 18 Operating Instructions Manual
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Fritsch ANALYSETTE 18 Operating Instructions Manual

Heavy duty analytical sieve shaker
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Operating instructions
HEAVY DUTY ANALYTICAL SIEVE SHAKER
ANALYSETTE 18
Valid starting with: 18.30x0/00100
Read the instructions prior to performing any task!
Translation of the original operating instructions

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Summary of Contents for Fritsch ANALYSETTE 18

  • Page 1 Operating instructions HEAVY DUTY ANALYTICAL SIEVE SHAKER ANALYSETTE 18 Valid starting with: 18.30x0/00100 Read the instructions prior to performing any task! Translation of the original operating instructions...
  • Page 2 Fritsch GmbH Milling and Sizing Industriestraße 8 D - 55743 Idar-Oberstein Telephone: +49 (0)6784/ 70-0 Fax: +49 (0)6784/ 70-11 Email: info@fritsch.de Internet: www.fritsch.de Version 08/2014 Index 003...
  • Page 3 Your advantages with AUTOSIEVE: Automatic evaluation of your sieve analysis Simple monitoring and documentation of your sieving results Suitable for all FRITSCH Sieve Shakers: Vibratory Sieve Shaker ANALYSETTE 3 ANALYSETTE 3 SPARTAN and the Heavy Duty Analytical Sieve Shaker ANALYSETTE 18 After conducting your sieving–...
  • Page 5 Certifications and CE conformity Certification Fritsch GmbH has been certified by the TÜV-Zertifizierungsgemeinschaft e.V. An audit certified that Fritsch GmbH conforms to the requirements of the DIN EN ISO 9001:2008. CE Conformity The enclosed Conformity Declaration lists the guidelines the FRITSCH instrument conforms to, to be able to bear the CE mark.

  • Page 6: Table Of Contents

    Table of contents Table of contents Basic structure................6 Safety information and use............8 2.1 Requirements for the user............. 8 2.2 Scope of application............... 8 2.2.1 Operating principle............. 9 2.3 Obligations of the operator........... 9 2.4 Information on hazards and symbols used in this manual..9 2.5 Device safety information............
  • Page 7 Table of contents 5.5.8 Load.................. 26 5.5.9 Deleting................27 5.6 PC connection..............27 Cleaning..................28 6.1 Sieves................... 28 6.2 Device.................. 28 Maintenance................29 Disposal..................31 Guarantee terms................32 Exclusion of liability..............34 Safety logbook................36 Index..................... 38 - 5 -...

  • Page 8: Basic Structure

    Basic structure Basic structure Dry sieving Clamping nut with grips Rubber profile Transparent screen Base Machine lid 10 Rubber bumper Rubber bumper 11 Flat spring Test sieve stack 12 Base plate Guide rod 13 Separate control device Oscillating solenoid with armature 14 Rubber rings - 6 -...
  • Page 9 Basic structure Wet sieving Clamping nut with grips Base Transparent screen 10 Rubber bumper Machine lid 11 Flat spring Rubber bumper 12 Base plate Test sieve stack 13 Separate control device Guide rod 14 Rubber rings Oscillating solenoid with armature 15 Wide spreading spray diffuser with water hose Rubber profile 16 Sieve pan with outlet...

  • Page 10: Safety Information And Use

    People with health problems or under the influence of medication, drugs, alcohol or exhaustion must not operate this device. The ANALYSETTE 18 may only be operated by authorised persons and serviced or repaired by trained specialists. All commissioning, mainte- nance and repair work may only be carried out by technically qualified personnel.

  • Page 11: Operating Principle

    2.3 Obligations of the operator Before using the ANALYSETTE 18, this manual is to be carefully read and understood. The use of the ANALYSETTE 18 requires technical knowl- edge; only commercial use is permitted.
  • Page 12 Safety information and use DANGER! This symbol and keyword combination points out a directly hazardous situation that can result in death or serious injury if not avoided. WARNING! This symbol and keyword combination points out a possibly hazardous situation that can result in death or serious injury if not avoided.
  • Page 13 Safety information and use DANGER! This symbol and keyword combination designates contents and instructions for proper use of the machine in explosive areas or with explosive substances. Ignoring information with this designation will result in serious or fatal injury. DANGER! This symbol and keyword combination designates contents and instructions for proper use of the machine with com- bustible substances.

  • Page 14: Device Safety Information

    Safety information and use Tips and recommendations This symbol emphasises useful tips and recommendations as wells as information for efficient operation without mal‐ function. Further designations To emphasise procedure instructions, results, lists, references and other elements, the following designations are used in this manual: Designation Explanation Step-by-step procedure instructions...
  • Page 15 European directives and void the guar- antee. Only use the ANALYSETTE 18 when it is in proper working order, as intended and in a safety- and hazard-conscious manner adhering to the operating manual. In particular, immediately rectify any malfunc- tions that could pose a safety hazard.

  • Page 16: Technical Data

    Technical data Technical data 3.1 Dimensions 585 x 575 x 1300 mm (depth x width x height) 3.2 Weight Device without test sieves: 135 kg Maximum weight of the sieve stack: 42 kg 3.3 Operating noise The sound emitted by the machine in the workplace was assessed using comparative noise measurement in accordance with DIN 45635-01 KI1.

  • Page 17: Installation

    Installation Installation 4.1 Transport The device is packaged in accordance with HPE packaging guidelines, which are defined by the Bundesverband Holzmittel, Paletten, Exportver- packungen e.V. (German Federation for Wood Packaging, Pallets and Export Packaging) and the Verein Deutscher Maschinenbauanstalten (Association of German Engineering Companies). The device is delivered on a transport pallet with a wooden cover.

  • Page 18: Scope Of Delivery

    Installation 4.2.1 Scope of delivery Drive with connection cable Machine lid with inspection glass (in the scope of delivery for the dry version) Machine lid with inspection glass and wide spreading spray diffuser (in the scope of delivery for the wet version) 1 pair of guide rods with clamping nuts...

  • Page 19: Setting Up

    Installation Separate control device with con- nection cable, euro-plug and wall bracket A 3 m PVC water hose is included in the scope of delivery for the wet version 2 ring bolts 4.3 Setting up DANGER! Do not step under the transport pallet during transport. CAUTION! Use a transport crane to lift the device out of the pack- aging.

  • Page 20: Mounting The Guide Rods

    Installation Screw the ring bolts provided in the corresponding bore holes. Then lift the device out of the transport crate with the crane. Place the device indoors, ideally, on a concrete floor. It does not have to be fastened to the surface. NOTICE! Do not use any rubber pads! NOTICE!

  • Page 21: Ambient Conditions

    Installation Select an appropriate position for the wall bracket of the separate control device provided, and secure the bracket in place. Connect the controller provided for the sieve shaker to the device drive. 4.5 Ambient conditions WARNING! Mains voltage! – The device may only be operated indoors.
  • Page 22 Installation CAUTION! Ignoring the values on the type plate may result in damage to the electrical and mechanical components. Before establishing the connection, compare the voltage and current values stated on the type plate with the values of the mains system to be used.

  • Page 23: Using The Device

    NOTICE! When using the ANALYSETTE 18, at least 4 test sieves (65 mm in height) have to be used. 5.1 Clamping the sieve stack 5.1.1 TwinNut clamping system...

  • Page 24: Clamping

    Using the device 5.1.2 Clamping Set up the test sieve stack (3). Pour the sieving stock in the top test sieve. Put on the machine lid (2). Tighten both nuts (1) at the same time. Ä Chapter "Sieve analysis in accordance with ISO 2591‐1".

  • Page 25: The Maximum Particle Size Permitted For Test Sieves

    Using the device DIN 66 165, part 1 basics - 1987 version DIN 66 165, part 2 procedure - 1987 version The standard sheets can be purchased from Beuth-Verlag, Berlin. 5.3 The maximum particle size permitted for test sieves To avoid damaging the sieve base, the particle dimensions in a batch should not exceed 10 w (w is mesh width in mm).
  • Page 26 Using the device Bulk volume for test sieves with a diameter of 400 mm Nominal mesh width Feeding volume Maximum sieve res- idue µm approx. cm approx. cm Bulk volume for test sieves with a diameter of 400 mm Nominal mesh width Feeding volume Maximum sieve res- idue...

  • Page 27: Start-Up And Operation

    Using the device 5.5 Start-up and operation Set points Adjustment buttons: left (-), right (+) Actual values Function buttons For setting the sieving time, interval time, and amplitude, there is a pair of buttons for each setting. The left button decreases the set point and the right button increases it.

  • Page 28: Interval

    Using the device 5.5.3 Interval The interval time is set in seconds in the set point / actual time display. Display 00 = continuous operation without interruption. Display 01 - 99 = sieving time in seconds, interruption 1 second. After pressing "Start", the display switches to the actual value display, which shows the remaining interval time.

  • Page 29: Deleting

    Using the device 5.5.9 Deleting Switch the machine off and on again. The display shows 00. Press the "Store" button. Select the memory location to be deleted with the time +/- buttons and press "Store". 5.6 PC connection Serial interface on the underside of the external control device The heavy duty analytical sieve shaker can be connected to a PC for exchanging data.

  • Page 30: Cleaning

    Cleaning Cleaning DANGER! Mains voltage! – Before beginning with cleaning work, disconnect the mains plug and protect the device against being unin- tentionally switched back on! – Do not allow any liquids to flow into the device. – Indicate cleaning work with warning signs. –...

  • Page 31: Maintenance

    Maintenance Maintenance DANGER! Mains voltage – Before beginning with maintenance work, unplug the mains plug and protect the device against being unin- tentionally switched back on again! – Indicate maintenance work with warning signs. – Maintenance work may only be performed by special- ised personnel.
  • Page 32 EN 60 204‐1. We recommend that you con‐ tact our service team in the event of a fault or malfunction: Fritsch GmbH Milling and Sizing Industriestraße 8 D ‐...

  • Page 33: Disposal

    FRITSCH declares it is prepared to take back used FRITSCH devices for recycling or disposal free of charge whenever a new device is purchased. The used FRITSCH device must be delivered free of charge to a FRITSCH establishment. In all other cases FRITSCH takes back used FRITSCH devices for recycling or disposal only against payment.

  • Page 34: Guarantee Terms

    Guarantee terms Guarantee period As manufacturer, FRITSCH GmbH provides – above and beyond any guar- antee claims against the seller – a guaranty valid for the duration of two years from the date of issue of the guarantee certificate supplied with the device.
  • Page 35 Any servicing done by persons not authorised by us and any use of parts that are not original FRITSCH accessories and spare parts will void the guar- antee.

  • Page 36: Exclusion Of Liability

    FRITSCH GMBH distributor or Fritsch GmbH, Industriestr. 8, D-55743 Idar-Oberstein. FRITSCH GMBH takes the greatest care to ensure that the quality, relia- bility and safety of your products are continuously improved and adapted to the state of the art. The supplied products as well as this operating manual conform to the current state of the art when they leave the sphere of influence of FRITSCH GMBH.
  • Page 37 Exclusion of liability Fritsch GmbH excludes any liability, warranty, or other obligation to com- pensate for damages, regardless of whether this liability, warranty, or other obligation is explicit or implicit, contractual or arising from unlawful acts or prescribed contractually, by law, or otherwise. In no...

  • Page 38: Safety Logbook

    Safety logbook Safety logbook Date Maintenance / Repair Name Signature - 36 -...
  • Page 39 Safety logbook Date Maintenance / Repair Name Signature - 37 -...

  • Page 40: Index

    Index Index Operation ......25 Accident prevention ......8 Amplitude .
  • Page 42 © 2014 Fritsch GmbH Milling and Sizing Industriestraße 8 D - 55743 Idar-Oberstein Telephone: +49 (0)6784/ 70-0 Fax: +49 (0)6784/ 70-11 Email: info@fritsch.de Internet: www.fritsch.de...

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