Fritsch PULVERISETTE 1 premium Series Operating Instructions Manual
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Fritsch PULVERISETTE 1 premium Series Operating Instructions Manual

Jaw crusher
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Operating instructions
JAW CRUSHER
PULVERISETTE 1 premium line
Valid starting with: 01.20XX/0001
Read the instructions prior to performing any task!
Translation of the original operating instructions

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Summary of Contents for Fritsch PULVERISETTE 1 premium Series

  • Page 1 Operating instructions JAW CRUSHER PULVERISETTE 1 premium line Valid starting with: 01.20XX/0001 Read the instructions prior to performing any task! Translation of the original operating instructions...
  • Page 2 Fritsch GmbH Milling and Sizing Industriestrasse 8 D - 55743 Idar-Oberstein Telephone: +49 (0)6784/ 70-0 Fax: +49 (0)6784/ 70-11 Email: info@fritsch.de Internet: www.fritsch.de Version 02/2019 Index 001...
  • Page 3 Certifications and CE conformity Certification Fritsch GmbH has been certified by the SGS-TÜV Saar GmbH. An audit certified that Fritsch GmbH conforms to the requirements of the DIN EN ISO 9001:2015. CE Conformity The enclosed Conformity Declaration lists the guidelines the FRITSCH instrument conforms to, to be able to bear the CE mark.

  • Page 4: Table Of Contents

    Table of contents Table of contents Basic structure................6 Safety information and use............8 2.1 Requirements for the user............. 8 2.2 Scope of application............... 9 2.2.1 Operating principle............. 9 2.3 Obligations of the operator............ 9 2.4 Information on hazards and symbols used in this manual... 10 2.5 Device safety information............
  • Page 5 Table of contents 6.1.5 Adjusting the guide plate..........26 6.2 Selecting the crushing plates and lateral support walls..27 6.3 Replacing the crushing plates and support walls....28 6.3.1 Assembling the crushing plates........29 6.3.2 Replacing the crushing plate of the movable crushing jaw..................

  • Page 6: Basic Structure

    Basic structure Basic structure In the following operating instructions, the designations mentioned below are used together with the corresponding numbers. Funnel Guide pin, fixed crushing jaw Guide pin, guide plate Crank, gap adjustment Crank for kinematics External belt guard Source material container Main switch - 6 -...
  • Page 7 Basic structure Guide pin, fixed crushing jaw Guide pin, guide plate Crank, gap adjustment Crank for kinematics 10 Block, grinding aperture 11 Support wall (both sides) 12 Crushing jaw, movable, compl. 13 Crushing jaw, fixed, compl. 14 Pressure plate 15 Crushing jaw, fixed 16 Clamping strip 17 Crushing plate, fixed 18 Guide plate...

  • Page 8: Safety Information And Use

    2.1 Requirements for the user This operating manual is intended for persons assigned with operating and monitoring the Fritsch PULVERISETTE 1 premium line. The operating manual and especially its safety instructions are to be observed by all persons working on or with this device. In addition, the applicable rules and regulations for accident prevention at the installation site are to be observed.

  • Page 9: Scope Of Application

    Safety information and use 2.2 Scope of application The PULVERISETTE 1 premium line is a jaw crusher for pre-crushing hard and brittle material samples from the fields of mining and metallurgy, geology and mineralogy, the chemical, glass and ceramic industry, or rocks and soils.

  • Page 10: Information On Hazards And Symbols Used In This Manual

    Neither compliance with this manual nor the conditions and methods used during installation, operation, use and maintenance of the PULVERI- SETTE 1 premium line can be monitored by Fritsch GmbH. Improper exe- cution of the installation can result in property damage and thus endanger persons.
  • Page 11 Safety information and use DANGER! This symbol and keyword combination points out a directly hazardous situation due to electrical current. Ignoring information with this designation will result in serious or fatal injury. DANGER! This symbol and keyword combination designates con- tents and instructions for proper use of the machine in explosive areas or with explosive substances.

  • Page 12: Device Safety Information

    Safety information and use Example: Loosen screw. CAUTION! Risk of entrapment at the lid. Close the lid carefully. Tighten screw. Tips and recommendations This symbol emphasises useful tips and recommenda- tions as wells as information for efficient operation without malfunction. Further designations To emphasise procedure instructions, results, lists, references and other elements, the following designations are used in this manual:...
  • Page 13 Immediately replace damaged or illegible information signs. Unauthorised alteration of the PULVERISETTE 1 premium line will void Fritsch's declaration of conformity to European directives and void the guarantee. Only use the PULVERISETTE 1 premium line when it is in proper working order, as intended and in a safety- and hazard-conscious manner adhering to the operating manual.

  • Page 14: Protective Equipment

    Safety information and use 2.6 Protective equipment Protective equipment is to be used as intended and may not be disabled or removed. All protective equipment is to be regularly checked for integrity and proper functioning. The jaw crusher is equipped with a comprehensive safety system: The funnel (1) is protected against manipulation by its zigzag-shaped material guide.
  • Page 15 Safety information and use The jaw crusher is secured against restarting. Press the Start button to continue the crushing process. - 15 -...

  • Page 16: Technical Data

    Technical data Technical data 3.1 Dimensions 55 x 90 x 106 cm (width x depth x height) 3.2 Weight net 320 kg, gross 355 kg 3.3 Operating noise Emissions value of workplace according to DIN EN ISO 3746:2005 LPa = 83 dB(A).

  • Page 17: Protection Class

    Technical data 3.8 Protection class IP 44 - 17 -...

  • Page 18: Installation

    Installation Installation WARNING! The weight of the jaw crusher is 320 kg. 4.1 Transport The device is delivered on a transport pallet with a wooden cover. We recommend using a forklift or pallet truck for transporting the packed device. DANGER! Do not step under the transport pallet during transport.

  • Page 19: Setting Up

    Installation 4.3 Setting up DANGER! During set-up work, do not enter the area below the raised device. To set up of the jaw crusher, you require a crane or other suitable trans- port equipment, and a carrying strap (F) (not included in the scope of delivery) with a length of at least 80 cm.

  • Page 20: Ambient Conditions

    Installation 4.4 Ambient conditions WARNING! Mains voltage! – The device may only be operated indoors. – The surrounding air may not carry any electrically conductive dust. – Maximum relative humidity 80% for temperatures up to 31°C, linearly decreasing down to 50% rela- tive humidity at 40°C.

  • Page 21: Attaching The Funnel

    Installation 4.5 Attaching the funnel The jaw crusher is delivered without funnel (1) mounted. It must be mounted prior to initial start-up. Take the funnel (1) and the hex wrench also provided (g) out of the packaging. Funnel Hex wrench (size 4) Lift the rubber seal (E) off the funnel opening of the jaw crusher.

  • Page 22: Electrical Connection

    Installation Insert the funnel (1) in the corresponding funnel opening on the top of the jaw crusher. NOTICE! Mount the funnel as shown in the picture. Attach the funnel (1) to the housing using the previously removed 4 countersunk head screws (D). The countersunk head screws (D) must be tightened firmly in order that the rubber seal is compressed and tight.

  • Page 23: Initial Start-Up

    Initial start-up Initial start-up DANGER! Crushing hazard! Only put the jaw crusher into operation with the funnel (1) mounted! NOTICE! Only put the jaw crusher into operation with the crushing plates (17, 21) mounted! Switch on the device only after all work as described in Ä...

  • Page 24: Using The Device

    Using the device Using the device WARNING! If the grinding elements used are not original accesso- ries, we provide no guarantee and exclude all liability for damage to the device. CAUTION! A maximum of 20 starts per hour are permitted for a Jaw crusher with a 230 V and 110 V single-phase motor.

  • Page 25: Dust Extraction

    Using the device Never fill more material to be crushed into the funnel than the actual crushing chamber (B) can hold. This is limited by the upper edge of the support walls (11) and by crushing plates (17; 21). No material may lie above these edges. During continuous operation, you may also only feed the same amount as is discharged as crushed mate- rial.

  • Page 26: Adjusting The Guide Plate

    Using the device 6.1.5 Adjusting the guide plate In the standard case, the guide plate is in the "Normal" position. However, for certain uses, it may be beneficial to reduce the opening angle of the movable crushing plate. This is done as follows: Turn the guide pin (3) in such a way that its groove is above the position screw providing access to the guide pin (3).

  • Page 27: Selecting The Crushing Plates And Lateral Support Walls

    Using the device 6.2 Selecting the crushing plates and lateral support walls The standard version of the jaw crusher is equipped with crushing plates (17, 21) and support walls (11) made of hardened tool steel. As a special version or for retrofitting, crushing plates and support walls can be delivered in the following materials: Material Designation...

  • Page 28: Replacing The Crushing Plates And Support Walls

    Using the device 6.3 Replacing the crushing plates and support walls DANGER! Mains voltage! – Before beginning with maintenance and assembly work, disconnect the mains plug and protect the device against being unintentionally switched back – Indicate maintenance and assembly work with warning signs.

  • Page 29: Assembling The Crushing Plates

    Using the device 6.3.1 Assembling the crushing plates 6.3.1.1 Replacing the crushing plate of the fixed crushing jaw Tool Hex key - SW6 Replacing Pull out the source material container (8). Open the lid (7). Set the gap width to the biggest distance. Turn the guide pin (2) in such a way that its groove is above the position screw, which provides access to the guide pin (2).
  • Page 30 Using the device NOTICE! Remove the zero point setting before you re-insert the fixed clamping jaw. This prevents the gap from being too narrow after the new crushing plates are installed and prevents the crushing plates from being destroyed, for example if ZrO crushing plates are used.

  • Page 31: Replacing The Crushing Plate Of The Movable Crushing Jaw

    Using the device 6.3.2 Replacing the crushing plate of the movable crushing jaw Tools Crank Threaded spindle Hex wrench - size 6 NOTICE! To replace or change the movable crushing plate (21), use the tools provided. Replacing Pull out the source material container (8). Open the lid (7).
  • Page 32 Using the device Place the threaded spindle (b) with the cone in the bearing lifting system. Now push the crank (a) on to the brass square of the threaded spindle (b). Now push the crank (a) on to the brass square of the threaded spindle (b).

  • Page 33: Checking The Gap Width

    Using the device NOTICE! If both crushing plates were rotated or replaced, re-adjust the gap width as described in the fol- lowing chapter. Close the lid (7). Push in the source material container (8). 6.3.3 Checking the gap width DANGER! Mains voltage! –...
  • Page 34 Using the device Check Pull the source material container (8) out of the jaw crusher. Open the lid (7). Remove the 6 fastening screws of the belt guard (6) using a cross- head screwdriver (n) and lift off the belt guard (6). The flywheel (21) can be seen.

  • Page 35: Attaching The Support Walls

    Using the device Tighten the 3 cylinder-head screws for adjusting the grinding gap using the hex wrench (c). Remove the feeler gauge strip (d) from the grinding chamber. Refit the device's belt guard (6). Then close the lid (7). Push in the source material container (8). 6.3.4 Attaching the support walls It is practically only necessary to replace the support walls (11) when the crushing plates (17, 21) are...
  • Page 36 Using the device Replacing the left-hand support wall First, lift the fixed crushing jaw (13) as described in Ä Chapter 6.3.1.1 ‘Replacing the crushing plate of the fixed crushing jaw’ on page 29 out of the jaw crusher. Then, remove the 6 fastening screws of the belt guard (6) using a cross-head screwdriver (n) and lift off the belt guard (6).
  • Page 37 Using the device You will find two more hexagon screws below the outer right edge of the flywheel (22). Undo them with an open-ended wrench (h). You will find two more hexagon screws below the outer right edge of the flywheel (22). Undo them with an open-ended wrench (h). The support wall and the belt guard are installed in the reverse order.

  • Page 38: Accessories

    Accessories Accessories 7.1 Conversion for use with the dust exhaust system 43.9070.00 Dust exhaust system 43.9051.00 Polyester filter set (pack of 2) 43.9052.00 Plastic bags (pack of 5) 43.9055.00 Paper filter bags (pack of 5) Assembling the dust exhaust system DANGER! Mains voltage! The device has to be disconnected from the mains...

  • Page 39: Conversion Kit For Metal-Free Pre-Crushing

    Accessories Then, insert the mains plug of the dust exhaust system in the con- trol box and insert the mains plug of the control box in the socket. Switch on the dust exhaust system (ON). Re-connect the jaw crusher to the power supply and turn the main switch (9) to 1 (on).

  • Page 40: Converting The Funnel

    Accessories Tab. 2: Additionally required: Quan- Article number Article designation Material tity 43.3100.27 Crushing plate for Zirconium oxide fixed crushing jaw 43.3110.27 Crushing plate for Zirconium oxide movable crushing 7.2.1 Converting the funnel The conversion is carried out as described in Ä...
  • Page 41 Accessories To replace the blocks (10), undo the cylinder-head screws using a hex wrench (i). Unscrew the screws by about 5 to 10mm. Do not remove the screws completely; otherwise, the blocks will fall into the grinding chamber. Now use a mallet (k) to gently knock the hex wrench (i), which is inserted in the cylinder-head screw.

  • Page 42: Crushing And Grinding In Combination With The Disk Mill Pulverisette 13 Premium Line

    Accessories 7.3 Crushing and grinding in combination with the Disk Mill PULVERISETTE 13 premium line To crush coarse material for subsequent use more finely than is possible with a jaw crusher, it is connected to the Disk Mill PULVERISETTE 13 pre- mium line.

  • Page 43: Cleaning

    Cleaning Cleaning DANGER! Mains voltage! – Before beginning with cleaning work, disconnect the mains plug and protect the device against being unintentionally switched back on! – Do not allow any liquids to flow into the device. – Indicate cleaning work with warning signs. –...
  • Page 44 Cleaning Lift out the fixed crushing jaw (13) to the front. CAUTION! Hold the crushing jaw (13) firmly while doing this! The part weighs about 6.2 kg. You can remove dust from the grinding chamber using a dust exhaust system and a brush or by blowing it clear with compressed air (pay attention to crushed material flying around).

  • Page 45: Maintenance

    Maintenance Maintenance DANGER! Mains voltage! – Maintenance work may only be performed by spe- cialised personnel. – Before beginning with maintenance work, unplug the mains plug and protect the device against being unintentionally switched back on. – Put safety equipment back into operation after maintenance work.

  • Page 46: Replacing The V-Belt

    Maintenance 9.2.1 Replacing the V-belt Tools m Open-ended wrench - size 17 Cross-head screwdriver Hex wrench - size 10 Remove the 6 fastening screws from the belt guard (6) using the screwdriver (n), lift it off and place it to the side. Remove the 6 fastening screws from the belt guard (6) using the screwdriver (n), lift it off and place it to the side.

  • Page 47: Lubricating The Bearings

    Maintenance Use the hex wrench to undo the 4 cylinder-head screws (H) on the motor's adapter plate (24). Now, push the motor forwards towards the grinding chamber. The V-belts (K) can now be removed from or placed on the fly- wheel (22).

  • Page 48: Checklist For Troubleshooting

    Checklist for troubleshooting Checklist for troubleshooting Fault description Cause Remedy No grinding noise or device Sample blocking Enlarge gap width to loosen sample. switches off completely crushing plates Remove guide pin of fixed crushing jaw and remove fixed although there is material in crushing jaw.

  • Page 49: Disposal

    FRITSCH declares it is prepared to take back used FRITSCH devices for recycling or disposal free of charge whenever a new device is purchased. The used FRITSCH device must be delivered free of charge to a FRITSCH establishment. In all other cases FRITSCH takes back used FRITSCH devices for recycling or disposal only against payment.

  • Page 50: Guarantee Terms

    Guarantee terms Guarantee period As manufacturer, FRITSCH GmbH provides – above and beyond any guar- antee claims against the seller – a guaranty valid for the duration of two years from the date of issue of the guarantee certificate supplied with the device.
  • Page 51 Any servicing done by persons not authorised by us and any use of parts that are not original FRITSCH accessories and spare parts will void the guar- antee.

  • Page 52: Exclusion Of Liability

    FRITSCH GMBH distributor or Fritsch GmbH, Industriestr. 8, D-55743 Idar-Oberstein. FRITSCH GMBH takes the greatest care to ensure that the quality, relia- bility and safety of your products are continuously improved and adapted to the state of the art. The supplied products as well as this operating manual conform to the current state of the art when they leave the sphere of influence of FRITSCH GMBH.
  • Page 53 Exclusion of liability Fritsch GmbH excludes any liability, warranty, or other obligation to com- pensate for damages, regardless of whether this liability, warranty, or other obligation is explicit or implicit, contractual or arising from unlawful acts or prescribed contractually, by law, or otherwise. In no...

  • Page 54: Safety Logbook

    Safety logbook Safety logbook Date Maintenance / Repair Name Signature - 54 -...

  • Page 55: Index

    Index Index Accident prevention ......8 Installing the funnel ..... . . 21 Adjusting the guide plate .
  • Page 56 Index Voltage ....... . 16 Warning information ..... . 10 WEEE .
  • Page 58 © 2013 Fritsch GmbH Milling and Sizing Industriestrasse 8 D - 55743 Idar-Oberstein Telephone: +49 (0)6784/ 70-0 Fax: +49 (0)6784/ 70-11 Email: info@fritsch.de Internet: www.fritsch.de...

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