Koden MDC-2200 Series Installation Manual

Koden MDC-2200 Series Installation Manual

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  • Page 2 No part of this publication may be reproduced, transmitted, translated in any form by any means without the written permission of Koden Electronics Co., Ltd. The technical descriptions contained in this publication are subject to change without notice. Koden assumes no responsibility for any errors, incidentals or consequential damages caused by misinterpretation of the descriptions contained in this publication.
  • Page 3: Table Of Contents

    MDC-2200/2500 Series Table of Contents Preface ............................1 Precaution for operation ......................1 Japan domestic criteria .......................1 Precautions for maintenance.......................3 • Caution against residual high voltage: ..................3 • Keep inboard power source “Off”: .....................3 • Caution against the dust: ......................3 • Measures against static electricity: ...................3 Chapter 1 Prior to installation......................
  • Page 4 Table of Contents MDC-2200/2500 Series 3.5.1 Cable connection for MRD-101 ................3-17 3.5.2 Cable connection for MRD-102 ................3-18 3.5.3 Connecting the Display unit to GPS Compass (KGC-1) .........3-19 3.5.4 Connecting the KGC-1 and GTD-110/150 to a Display unit........3-20 3.5.5 Connecting a Display unit to KGC-1, GTD-110/150 and KBG-2/3......3-21 3.5.6 Connecting an external buzzer and external monitor ..........3-22 3.5.7 AIS cable connection....................3-22 3.5.8 Cable connection for inter-switch ................3-23...
  • Page 5 MDC-2200/2500 Series Table of Contents 4.4.6 Changing the baud rate of I/O port J4, J5 and J6 ............ 4-9 4.4.7 Restriction of signal type of specific input port ............4-9 4.5 Controlling the brilliance of the marker, radar echoes, etc. independently...... 4-9 4.6 System setup........................
  • Page 6 Table of Contents MDC-2200/2500 Series 5.1.2.7 Holding picture ....................5-10 5.1.2.8 Sector scan ......................5-10 5.1.2.9 Range unit......................5-10 5.1.2.10 Rotation margin (angle).................. 5-11 5.1.2.11 Rotation speed ....................5-11 5.1.2.12 ALL PPI ......................5-11 5.1.2.13 Off centering position ..................5-11 5.1.3 Navigation ......................5-12 5.1.3.1 Block clear......................5-12 5.1.3.2 Detection ......................5-12 5.1.3.3 Latitude and longitude input ................5-12...
  • Page 7 MDC-2200/2500 Series Table of Contents 5.2.1.3 COG/SOG ....................... 5-19 5.2.1.4 Latitude/longitude .................... 5-19 5.2.1.5 Ground stabilization mode ................5-19 5.2.1.6 Output (J4, J5)....................5-19 5.2.1.7 TLL out ....................... 5-19 5.2.1.8 Baud rate......................5-20 5.2.1.9 Input ........................ 5-20 5.2.2 System........................5-21 5.2.2.1 LANG.......................
  • Page 8 Table of Contents MDC-2200/2500 Series 5.2.7.11 Past save ......................5-24 5.2.7.12 Preset load ..................... 5-24 Chapter 6 Troubleshooting and on-board repair ............... 6-1 6.1 Necessary information at the time requesting repairs ............. 6-1 6.2 Provided self diagnostic facilities ..................6-1 6.2.1 Error display and its delete ..................
  • Page 9 MDC-2200/2500 Series Table of Contents 8.4.3 Serial data input/output specification (AIS) ............8-10 8.4.4 Radar input/output signal specification ..............8-11 8.4.5 Talker device code of the data output devices ............8-12 0092625002-06...
  • Page 10: Preface

    MDC-2200/2500 Series Preface Preface [Precaution for safety issues] Precaution for operation • Caution about rotating antenna: The radar antenna may start rotating without notice. Please keep away from the antenna for your safety. • Caution about health risks caused by radio wave: Powerful electromagnetic waves are emitted from the antenna during operation.
  • Page 11 Preface MDC-2200/2500 Series The safe distance from the radiating aperture set to safety criteria 10 mW/cm is 4.8 m (refer to Figure 0-2). However, as shown in the figure below, the antenna gain may is reduced by the depression angle and the safe distance declines as per the following figure. It is necessary that an inhabited space such as a pilothouse or workroom, where human beings are residing be outside of the safe distance.
  • Page 12: Precautions For Maintenance

    MDC-2200/2500 Series Preface • Caution about dangerous internal high voltage in the device: High voltage that may cause risk of life is present in the Antenna unit and the Display unit of this radar. This high voltage can remain in the circuit after the switch has been turned off. The high-voltage circuit has a protective cover with a label “Caution against high voltage”...
  • Page 13: Chapter 1 Prior To Installation

    MDC-2200/2500 Series Chapter 1 Prior to installation Chapter 1 Prior to installation 1.1 Installation precautions In order to obtain the maximum performance of radar systems: MDC-2240/2260/2210/2220/ 2540/2560/2510/2520, these systems should be installed by qualified engineers in charge of installation and maintenance. Installation procedures include the following: (1) Unpacking of components;...
  • Page 14: Display Unit And Operation Panel

    Chapter 1 Prior to installation MDC-2200/2500 Series (4) The Antenna unit should be installed in front of large objects or exhaust stack to prevent a blind sector or the effects on the antenna by engine exhaust soot. (5) Keep sufficient maintenance area. (6) Keep safety distance from magnetic compass.
  • Page 15: Cable Wiring And Interconnection

    MDC-2200/2500 Series Chapter 1 Prior to installation 1.5 Cable wiring and interconnection 1.5.1 Antenna unit (1) The connecting cable between the Antenna unit and the Display unit should run apart from any other radio antenna cable or power cables of the other devices. Do not lay the radar cable together with other cables.
  • Page 16: Chapter 2 System Configurations

    MDC-2200/2500 Series Chapter 2 System configurations Chapter 2 System configurations 2.1 Standard configuration list MDC-2240 Name Type Comment Weight/ Quantity Length Antenna RW701A-03/04 3 ft / 4 ft 5 kg / 6 kg 1 Scanner unit RB716A 4 kW 16 kg Display unit MRD-101.E 8.2 kg...
  • Page 17 Chapter 2 System configurations MDC-2200/2500 Series MDC-2210 Name Type Comment Weight/ Quantity Length Antenna RW701A-04/06 4 ft / 6 ft 6 kg / 8 kg 1 Scanner unit RB718A 12 kW 17 kg Display unit MRD-101.E 8.2 kg With a connector on the Connecting cable 242J159098B-15M 15 m...
  • Page 18 MDC-2200/2500 Series Chapter 2 System configurations MDC-2540 Name Type Comment Weight/ Quantity Length Antenna RW701A-03/04 3 ft / 4 ft 5 kg / 6 kg 1 Scanner unit RB716A 4 kW 16 kg Display unit MRD-102 12.4 kg Operation panel MRO-102.E 2 kg With a connector on the...
  • Page 19 Chapter 2 System configurations MDC-2200/2500 Series MDC-2510 No. Name Type Comment Weight/ Quantity Length Antenna RW701A-04/06 4 ft / 6 ft 6 kg / 8 kg 1 Scanner unit RB718A 12 kW 17 kg Display unit MRD-102 12.4 kg Operation panel MRO-102.E 2 kg With a connector on the...
  • Page 20: Spare Parts List

    MDC-2200/2500 Series Chapter 2 System configurations 2.2 Spare parts list SP-100 Name Specification Comment Type Quantity Usage (Dimension) Fuse F-1065-15A Normal type Tubular Main power ( ø 6.4 x 30) Fuse MF51NN250V5A Normal type Tubular Motor power ( ø 5.2 x 20) Fuse F-7142-0.3A Normal type...
  • Page 21: Options

    Chapter 2 System configurations MDC-2200/2500 Series 2.4 Options (Common) Name Specification Comment Weight /Dimension /Quantity Gyro/log Interface ADPC-101 AIS Interface AIS-120 Built in the Display unit Rectifier PS-010 5A fuse attached 3.5 kg ac power cable VV-2D8-3M Without a connector on the both sides CW-373-5M With 6 pin-waterproof...
  • Page 22: Mdc-2240/2260/2210/2220 System Configuration

    MDC-2200/2500 Series Chapter 2 System configurations 2.5 MDC-2240/2260/2210/2220 system configuration Antenna RW701A-03 (RB716A) Scanner unit RW701A-04 (RB716A/717A/718A) RB716A RW701A-06 (RB717A/718A/719A) RB717A RW701B-09 (RB719A) RB718A RB719A Connecting cable 242J159098B-15M (Standard) 242J159098C-20M External buzzer 242J159098D-30M 242J159098*-**M (100 m Max.) External monitor Analog XGA or CW-576-0.5M Display unit CW-560-2M...
  • Page 23 Chapter 2 System configurations MDC-2200/2500 Series 2.6 Block diagram for MDC-2540/2560/2510/2520 series Antenna RW701A-03 (RB716A) RW701A-04 (RB716A/717A/718A) RW701A-06 (RB717A/718A/719A) Scanner unit RW701B-09 (RB719A) RB716A RB717A RB718A RB719A Connecting cable 242J159098B-15M (Standard) 242J159098C-20M 242J159098D-30M 242J159098*-**M (100 m Max.) External buzzer External monitor Analog XGA or CW-576-0.5M Display unit...
  • Page 24: Chapter 3 Method Of Installation

    MDC-2200/2500 Series Chapter 3 Method of installation Chapter 3 Method of installation 3.1 How to install the Antenna-Scanner unit 3.1.1 Installation of the Antenna-Scanner unit The Antenna-Scanner unit is equipped to orient the notch of the attachment to stern as shown in Figure 3.1.
  • Page 25: Mounting Antenna

    (1) Remove the protective cap covered on the output of the Scanner unit rotational shaft. (2) Remove four bolts tentatively fixed to the base of the antenna and install the Scanner unit to the rotating base. Match the direction of antenna radiation side (KODEN –mark side) with the projection mark on the rotating base.
  • Page 26: Connecting The Cable

    MDC-2200/2500 Series Chapter 3 Method of installation 3.1.3 Connecting the cable Open Antenna 4kW (RB716A) (1) Please make sure power supply of the Scanner unit is OFF. (2) Disassemble the front cover of the Scanner unit from the rear cover by loosening fixing bolts. (3) Remove the TR unit by disconnecting the connector X1 and X2 after loosening fixing bolts of the TR unit.
  • Page 27 Chapter 3 Method of installation MDC-2200/2500 Series Open Antenna 6kW (RB717A), 12kW (RB718A) (1) Make sure power supply of the Scanner unit is OFF. (2) Disassemble the front cover of the Scanner unit from the rear cover by loosening fixing bolts. (3) Remove the TR unit by disconnecting the connector J3 and J4 after loosening fixing bolts of the TR unit.
  • Page 28 MDC-2200/2500 Series Chapter 3 Method of installation Open Antenna 25kW (RB719A) (1) Make sure power supply of the Scanner unit is OFF. (2) Disassemble the front cover of the Scanner unit from the rear cover by loosening fixing bolts. (3) Remove the TR unit by disconnecting the connector J3 and J4 after loosening fixing bolts of the TR unit.
  • Page 29: Interconnection Diagram Of Cable

    Chapter 3 Method of installation MDC-2200/2500 Series 3.2 Interconnection diagram of cable Antenna unit Display unit Description Cable color Cable color Description +250V Purple Purple +250V Blue +24V Yellow Orange (thick) +12V +40V Red (thick) Yellow +40V Yellow (thick) Shield DATA-RTN +40V-RTN Green (thick)
  • Page 30: Installation Of The Display Unit

    MDC-2200/2500 Series Chapter 3 Method of installation 3.3 Installation of the Display unit The Display unit can be mounted on a table or a panel. The procedure is as follows. 3.3.1 Installation of MRD-101 3.3.1.1 Table mounting of MRD-101 (1) Remove two knob bolts from which the Display unit is secured on the mounting bracket. (2) Remove the Display unit from the mounting bracket and put it on a stable flat place.
  • Page 31 Chapter 3 Method of installation MDC-2200/2500 Series Display unit M5 screw (5 positions) Washer (2 positions) Mounting bracket Knob bolt (2 positions) Unit : mm(inch) Figure 3.5 Diagram of installation procedure on the table 0092625002-06...
  • Page 32 MDC-2200/2500 Series Chapter 3 Method of installation NOTE: In the case of mounting the Display unit on the table, some maintenance space is required for cabling, connector access, fuse replacement, fastening of bolts, etc. as shown in the following figure. 320.7 (3 15/16) (3 15/16)
  • Page 33 Chapter 3 Method of installation MDC-2200/2500 Series 3.3.1.2 Flush Mounting for MRD-101 Preparation: (1) Cut an opening and drill 4.5 mm (in the (12 1/8) case of fixed nut) four nut-holes with the size shown in Figure 3.7, on the side for (4mm screw for 4holes) attachment of a Display unit on a panel.
  • Page 34: Installation Of Mrd-102

    MDC-2200/2500 Series Chapter 3 Method of installation 3.3.2 Installation of MRD-102 3.3.2.1 Table mounting of MRD-102 (1) Remove four knobs that the Display unit is secured on the mounting bracket. (2) Remove the Display unit from the mounting bracket and put it on a stable flat place. (3) Place the mounting bracket in the appropriate position and secure it with five screws.
  • Page 35 Chapter 3 Method of installation MDC-2200/2500 Series NOTE: When mounting the Display unit on the tabletop, some maintenance space is required for cabling, connector access, fuse replacement, fastening of bolts, etc. as shown in the following figure. 360.7 (3 15/16) (14 13/64) (3 15/16) Unit : mm(inch)
  • Page 36 MDC-2200/2500 Series Chapter 3 Method of installation Corner guard cap (four places) M4 Screw M4M4 screw (four places) Operating unit Operation panel M5 screw (four places) Clamp (left) Clamp (right) Unit : mm(inch) Figure 3.11 Mounting of Operation panel (15 5/32) (1 37/64) (1 37/64) Unit : mm(inch)
  • Page 37: Flush Mounting For Mrd-102

    Chapter 3 Method of installation MDC-2200/2500 Series 3.3.2.2 Flush Mounting for MRD-102 Installation of isplay unit Preparation: (13 45/64) (1) Cut an opening and drill four (4mm screw for 4holes) nut-holes with the size shown in Figure 3.13, on the side for attachment of a Display unit on a panel.
  • Page 38 MDC-2200/2500 Series Chapter 3 Method of installation Flush mounting the Operation panel Preparation: (1) Cut an opening with the size as shown in Figure 3.15 on the side for mounting a D isplay unit on the panel. (2) Mark the place of holes for mounting. (13 45/64) (4mm screw for 4holes) (12 33/64)
  • Page 39: Installing The Optional Pcb

    Chapter 3 Method of installation MDC-2200/2500 Series 3.4 Installing the optional PCB 3.4.1 Installing the AIS PCB Detach 3mm screw (4 places) AIS-120(E47-721*) Mount with 3mm screw previously detached (4 places) *Subject to version change 3-16 0092625002-06...
  • Page 40: Cable Connection To A Display Unit

    MDC-2200/2500 Series Chapter 3 Method of installation 3.5 Cable connection to a Display unit 3.5.1 Cable connection for MRD-101 Attach the connectors of cables from an Antenna unit, power source and Operation panel, to corresponding receptacles as shown in Figure 3.17. Display unit Connecting cable Type 242J159098B-15M...
  • Page 41: Cable Connection For Mrd-102

    Chapter 3 Method of installation MDC-2200/2500 Series 3.5.2 Cable connection for MRD-102 Attach the connectors of cables from an Antenna unit, power source and Operation panel, to corresponding receptacles as shown in Figure 3.18. Display unit Operation panel Connecting cable Type 242J159098B-15M Normal length: 15 m Monitor &...
  • Page 42: Connecting The Display Unit To Gps Compass (Kgc-1)

    MDC-2200/2500 Series Chapter 3 Method of installation 3.5.3 Connecting the Display unit to GPS Compass (KGC-1) When using the GPS Compass (KGC-1), connect the J6 port of the isplay unit to DATA2 connector of KGC-1. This connection allows high data speed. Display unit MRD-101/102 Monitor &...
  • Page 43: Connecting The Kgc-1 And Gtd-110/150 To A Display Unit

    Chapter 3 Method of installation MDC-2200/2500 Series 3.5.4 Connecting the KGC-1 and GTD-110/150 to a Display unit Note: Refer to each operation manual for the connections to other devices. GPS Plotter GTD-110/150 GTD-150 CW-373-5M GTD-110 CW-374-5M GTD-150 CW-373-5M GTD-110 CW-374-5M GA-11 GPS compass KGC-1 Attached cable...
  • Page 44: Connecting A Display Unit To Kgc-1, Gtd-110/150 And Kbg-2/3

    MDC-2200/2500 Series Chapter 3 Method of installation 3.5.5 Connecting a Display unit to KGC-1, GTD-110/150 and KBG-2/3 Note: Refer to each operation manual for the other devices. KBG-2 GTD-110/150 GPS Plotter GTD-110/150 +12V KGC-1 N.C. Interconnection of JB-10 GTD-110 GTD-150 KBG-2/3 CW-374-5M CW-376-5M...
  • Page 45: Connecting An External Buzzer And External Monitor

    Chapter 3 Method of installation MDC-2200/2500 Series 3.5.6 Connecting an external buzzer and external monitor XGA Monitor Display unit MRD-101/102 Analog RGB input CW-560-2M or equivalent Monitor & Remote Buzzer CW-576-0.5M External buzzer White +Term Black -Term Figure 3.22 Cable connection of a Display unit to ext. buzzer & monitor Note: For the rated voltage of the external buzzer, use the same voltage with the rated voltage of inboard dc power supply to which the radar Display unit is connected.
  • Page 46: Cable Connection For Inter-Switch

    MDC-2200/2500 Series Chapter 3 Method of installation 3.5.8 Cable connection for inter-switch 3.5.8.1 Cable connection instructions for cross-over, parallel and independent connection In the case of a dual, crossover, or master/slave connection using two sets of radar system or Display unit, the remote cable and data cable are connected as shown in the figure. Master Display unit (MRD-101/102) Monitor &...
  • Page 47: Cable Connection For Slave Display Unit Used As A Monitor

    Chapter 3 Method of installation MDC-2200/2500 Series 3.5.8.2 Cable connection for slave Display unit used as a monitor When the slave Display unit for a radar is used as monitor, the remote cable is connected as follows. Master Display unit (MRD-101/102) Monitor &...
  • Page 48: Chapter 4 Setup After Installation

    MDC-2200/2500 Series Chapter 4 Setup after installation Chapter 4 Setup after installation Some setup procedures are required after system installation. Before performing the setup procedures, please check the following items for normal operation: The onboard power supply powering the radar system is the specified voltage. No one is in the area around the Antenna unit or the mast.
  • Page 49: Display Bearing Adjustment

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.1.2 Display bearing adjustment The bearing of a target on the radar screen can be adjusted. (1) Change the range scale to 1 NM or more by pressing “+” (or “-”) key on the transmission display.
  • Page 50: Assigning Any Functions To Function Keys

    MDC-2200/2500 Series Chapter 4 Setup after installation 4.1.4 Assigning any functions to function keys Several functions in common use can be assigned directly to the specific function key to provide short cuts and one key operation. The following keys are used as the function key. MRD-101 F1, F2, RAIN, SEA, GAIN MRD-102...
  • Page 51: Setup Of Stc Curve

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.2.1.2 Setup of STC curve The anti-clutter sea effect varies according to the antenna height. In that case the STC curve should be adjusted according to the position where the antenna has been mounted and the adjustment should be carried out in accordance with the following procedures.
  • Page 52: Setup Of Manual Stc Maximum Value

    MDC-2200/2500 Series Chapter 4 Setup after installation (4) Press [MENU] key, select STARTUP => STC CURVE 1 => VALUE using a joystick highlight the last digit. (5) Move a joystick up or down to modify STC curve value. Decrease the value if sea clutter echo in the short-range area fades at the beginning or increase the value if sea clutter echo in the long-range area fades at the beginning.
  • Page 53: Setup Of Mbs Value (Main Bang Suppression)

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.2.2 Setup of MBS value (Main Bang Suppression) This setting is utilized to suppress eliminate the center spot signal at the middle of the picture as shown in Figure 4.4. (1) Set range to 0.125 NM, RAIN knob to 0, SEA knob to Transmitting leak Transmit leak 0, GAIN knob to 8, and brilliance knob to 10...
  • Page 54: Setting Map Chart (At The Time Of Using C-Map Card)

    MDC-2200/2500 Series Chapter 4 Setup after installation 4.3 Setting MAP chart (At the time of using C-map card) 4.3.1 Display of C-map chart Insert the card to be displayed and set “CHART” => CHART => ON, and press [ENTER] key 4.3.2 Setup of chart details to be displayed Each item such as LAND, PLACE NAME, LIGHTHOUSE, BUOY, FISH HAVEN /WRECK, TRACKS/ROUTE, CAUTION AREA, FISHERY, and CABLE can be selectively displayed on/off.
  • Page 55: Adjustment Of Heading

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.4.2 Adjustment of heading 4.4.2.1 Adjustment of heading with KGC-1 HDG input: When connecting KGC-1 via data connector Select I/O => HDG => HDG => ON, then select I/O => HDG => MODE => AUTO. The KGC-1 is optimized for the radar application when setup.
  • Page 56: Changing The Baud Rate Of I/O Port J4, J5 And J6

    MDC-2200/2500 Series Chapter 4 Setup after installation 4.4.6 Changing the baud rate of I/O port J4, J5 and J6 Each I/O port serial baud rate can be modified to the speed of the connected device. Selectable rate is 4800, 9600, 19200, or 38400 while default value is 4800. The J6 port speed is changed to 38400 after initialization of the KGC-1.
  • Page 57: System Setup

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.6 System setup 4.6.1 Changing of language from Japanese to English The radar language can be changed from Japanese to English If current language used is Japanese, (1) Press [MENU] key and select SYSTEM => LANG => English using a joystick by highlighted character.
  • Page 58: Setup Of Inter-Switch Functions

    MDC-2200/2500 Series Chapter 4 Setup after installation 4.7 Setup of inter-switch functions Two radar systems or two Display units can be combined with switch system to extend availability. Refer to 3.5.8 for cable connection. 4.7.1 Crossover connection (Please refer to Figure 4.5) This system consists of two antennas and two Display units combined with a crossover switch.
  • Page 59: Parallel (Dual) Connection

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.7.2 Parallel (Dual) connection This connection is intended to control one antenna with two Display units. Two radars are installed and either Antenna unit can be watched on both of the Display units. When one Antenna unit is unavailable due to poor performance, this connection is effective.
  • Page 60: Independent Connection

    MDC-2200/2500 Series Chapter 4 Setup after installation 4.7.3 Independent connection This connection method allows the monitoring of an Antenna unit with two Display units as with the parallel connection, however only the master Display unit can control the antenna and the slave Display unit cannot control it.
  • Page 61: Monitor Connection

    Chapter 4 Setup after installation MDC-2200/2500 Series 4.7.4 Monitor connection A Remote monitor displays the radar image by receiving the picture data, heading and bearing data from the main D isplay unit. The monitor acts the same as that of the slave D isplay unit of independent connection system.
  • Page 62: Displaying Antenna Location On The Screen

    MDC-2200/2500 Series Chapter 4 Setup after installation 4.7.5 Displaying antenna location on the screen This displays the current location of Antenna unit. The purpose is to identify the Antenna unit being displayed when inter-switch system is used with two radar systems. Setting example (1) Press [MENU] key, select OPTION =>...
  • Page 63: Chapter 5 Detailed Setup And Additional Menu

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu Chapter 5 Detailed setup and additional menu Since this device has many functions, the “Setup” menu display is protected (restricted) to avoid confusion by having too many setup items of menus all together on the screen. This protection (restriction) can be canceled by the following procedures.
  • Page 64: Menu Configuration

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series Menu configuration ATA/EPA GUARD LINE LEFT 0 - 10000 m RIGHT 0 - 10000 m ±1000m TIME KEEP HDG, TRUE REL MODE 0092625002-06...
  • Page 65 MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu ATA/EPA 1 - 50 AUTO ACQ RNG 1 - 30 Total 18 types 1 - 30 Total 18 types 1 - 50 1 - 50 0092625002-06...
  • Page 66 Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series ATA/EPA 0 - 255 0.0 - 100.0 -180.0 - 180.0° 0 - 255 0092625002-06...
  • Page 67 MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu ATA/EPA 0092625002-06...
  • Page 68: Detailed Setup Items

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.1 Detailed setup items 5.1.1 Marker 5.1.1.1 VRM1 range unit, VRM2 range unit and PI range unit This function selects a range unit. You may select desired range unit. Setting choices : NM, km, sm, RANGE LINK NM:About 1.8 km sm:About 1.6 km RANGE LINK : Use the same unit coupled with range.
  • Page 69: Vrm/Ebl Intersection

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu 5.1.1.5 VRM/EBL intersection This is used to display the intersection of EBL and VRM. This intersection can be visually confirmed. Setting value: Off, On When this is set on, a small circle marks appears at the intersections of EBL1 and VRM1, and EBL2 and VRM2, respectively.
  • Page 70: Guard Line

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.1.1.11 Guard line This is used to draw two lines in parallel at both right and left sides of the own ship for safety navigation. Setting value: Off, On Left: 0 to 10000 m Right: 0 to 10000 m Since the guard lines are a sort of guide reference, no alarm sound is provided.
  • Page 71: Echo

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu 5.1.2 Echo 5.1.2.1 Keeping range This is used to save trails that were recorded from a previous range after the range has been changed. This function makes it easier to confirm motion of targets since past trails remains after range changes.
  • Page 72: Detection Level

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series turn is not recorded as trail. When compared with the ship’s bearing criteria, trail image is clearer and it is easier to see the relative position with the other vessel. 5.1.2.5 Detection level This is used to set echo strength to be recorded as trails.
  • Page 73: Rotation Margin (Angle)

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu Refer to page (5-6) for range unit setting of VRM1, VRM2 and PI (Parallel Index line). 5.1.2.10 Rotation margin (angle) At H-up mode, this is used to set the picture rotation angle per registered bow turning angle of the ship.
  • Page 74: Navigation

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.1.3 Navigation 5.1.3.1 Block clear This is used to clear the block specified by “Block number”. Setting value : CANCEL, CLEAR 5.1.3.2 Detection Set up function to display alarm indication and to sound alarm when own ship crossed the navline during the navline being displayed.
  • Page 75: Alarm

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu 5.1.4 Alarm 5.1.4.1 Detection level This is used to specify the intensity level of target to be detected with Alarm1. Larger value and level of signal is set for target with strong return. Setting value : 1 to 7 Noise can cause alarm if value is set too low.
  • Page 76: Block Number

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.1.4.4 Block number This is used to select the block number for Alarm2 operation. Alarm area blockings are effective to identify individual alarm natures such as the place, time, etc. Setting : 1 to 20 No block operation is possible unless registered in this item.
  • Page 77: Chart

    This is used to select the chart used in map display. Setting value : Japan, Global Note: no detail Japan map is displayed even if the “Koden map card for MDC series” is inserted with setting value of “Global”. 5.1.5.5 Chart display setup This is used to specify items to be displayed on the chart.
  • Page 78: Navigation Align Mode

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series Traffic routes Off, On /Restricted Caution area Off, On Fishery Off, On Cable Off, On 5.1.5.6 Navigation align mode This is used to correct the position of the chart display. It is used to correct any deviance between the position data received from GPS and the current position on the chart.
  • Page 79: Using Of Gps Buoys

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu A coast line is a line consisting of 50 points (called as 1 block) and total 20 lines can be produced. For each point, latitude and longitude shall be input. 5.1.5.13 Using of GPS buoys When GPS BUOY has been selected in (5.1.5.11), this can be used.
  • Page 80: Additional Menu

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.2 Additional menu 5.2.1 Input/output 5.2.1.1 Heading 5.2.1.1.1 Heading This is used to choose (“On”) or not use (“Off”) heading information. Heading display disappears with “Off” selection. Setting value : On, Off 5.2.1.1.2 Input mode This is used to specify selection of heading input sentence.
  • Page 81: Cog/Sog

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu Setting value : 0.0kn to 100.0kn 5.2.1.3 COG/SOG This is used to specify selection of COG/SOG input sentence. Setting value : Auto, VTG, RMC, RMA 5.2.1.4 Latitude/longitude 5.2.1.4.1 Input mode This is used to specify selection of latitude/longitude input sentence. Setting value : Auto, GNS, GGA, GLL, RMC, RMA, Manual 5.2.1.4.2 Manual setting This is used to specify setting value when “Manual”...
  • Page 82: Baud Rate

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.2.1.8 Baud rate This is used to specify baud rate of serial interface for J4 to J6 connector. It is used when a specific rate is required for connecting a serial device. Setting items : J4, J5, J6 Setting value : 4800, 9600, 19200, 38400 5.2.1.9 Input...
  • Page 83: System

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu 5.2.2 System 5.2.2.1 LANG This is used to specify language to be used. Setting value : ENGLISH, Japanese 5.2.2.2 Buzzer sound This is used to specify buzzer sound for alarm. Setting value : Off, On 5.2.2.3 Buzzer frequency This is used to specify tonal scale (frequency) of buzzer sound.
  • Page 84: Self Diagnosis

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.2.5 Self diagnosis 5.2.5.1 Alarm test This item is performs an alarm test. Pseudo alarm display and sound appear when this item is set to “On”. Setting value : Off, On 5.2.5.2 ATA test This is used to perform an ATA functional test.
  • Page 85: Ais Diagnosis

    MDC-2200/2500 Series Chapter 5 Detailed setup and additional menu 5.2.5.9 AIS diagnosis This item is used to diagnose of the operation of AIS printed circuit board. 5.2.5.10 Version This item is used to display the software version of this device, operation panel, ATA, AIS (optional) and map.
  • Page 86: External Save

    Chapter 5 Detailed setup and additional menu MDC-2200/2500 Series 5.2.7.4 External save This command is for maintenance by dedicated tool in PC. This is to save the setting values into PC. The saved setting can be loaded by (5.2.7.3) External load. 5.2.7.5 System program load This command is for maintenance by dedicated tool in PC.
  • Page 87: Chapter 6 Troubleshooting And On-Board Repair

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair Chapter 6 Troubleshooting and on-board repair In this chapter we provide troubleshooting procedures to find malfunction parts on a ship. 6.1 Necessary information at the time requesting repairs Please note the following items: (1) Ship name and phone number of the satellite communication system if equipped (2) Device type name (3) Product number of the device...
  • Page 88: Error Display List

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.2.1.1 Error display list Table 6.1 Error display list Error location Error status Cause Antenna Not connected Antenna connecting cable is disconnected. Magnetron high voltage TXHV fuse blown, Transmitter PCB malfunction Magnetron current TXHV fuse blown, Magnetron end of life Magnetron heater current Magnetron malfunction,...
  • Page 89: Alarm Display List

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.2.1.2 Alarm display list Table 6.2 Alarm list Error location Error status Cause Alarm 1 Detection Target entered in (left from) the Alarm 1 zone. Changed to sea Speed over ground failed to be input under use of Stabilization stabilization.
  • Page 90 Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series ALR 3 Malfunction of receiver channel 1 Rx channel 1 malfunction ALR 4 Malfunction of receiver channel 2 Rx channel 2 malfunction ALR 5 Malfunction of receiver channel 70 Rx channel 70 malfunction ALR 6 Generic malfunction of AIS...
  • Page 91: Warning Display List

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.2.1.3 Warning display list Warning is displayed when the function is not available because of lack of information required for its operation. Table 6.3 Warning Error status Cause No heading input Attempted to select display mode other than H-UP without heading input.
  • Page 92: Status Indicator Lamp

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.2.2 Status indicator lamp Three LED (Light Emitting Diodes) lamps are provided on the logic PCB in the Display unit. The operational conditions are indicated by these LED's. Refer to the following table for details. Table 6.4 Status indicator lamps LED No.
  • Page 93: Malfunction Diagnostics

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.3 Malfunction diagnostics This chapter specifies necessary information required troubleshooting and repair of the radar system. 6.3.1 Malfunction detection step As a first step of on-board repair, refer to the following tables describing outlines of malfunction diagnostics procedure.
  • Page 94: Malfunction Diagnostics Flow Chart

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.3.2 Malfunction diagnostics flow chart The following malfunction analysis chart can be used by service personnel for malfunction diagnostics and location of defect module. This chart shows flow diagnostics for basic malfunction troubleshooting.
  • Page 95: Initial Malfunction Diagnostics 2

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.3.2.2 Initial malfunction diagnostics 2 Is main power fuse (F1) Exchange fuse Is fuse properly rated? normal? (not blown) Is inboard power polarity Reconnect correctly correct? Power supply failure Is power supply voltage within normal range? 10.8 to 41.6 V Reconnect to proper...
  • Page 96: No Display

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.3.2.3 No display Press [Brilliance] key, turn EBL (EBL/VRM) knob to clockwise Is brilliance control of with observing brilliance control display set to maximum? window to maximize bar graph. Is cathode Exchange cathode Is backlighting of the LCD luminescent lamp luminescent lamp (CFL)
  • Page 97: No Response From The Antenna Unit

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.3.2.4 No response from the Antenna unit Is alarm message “Error, Antenna disconnection” Main logic PCB failure displayed on the screen? Is the voltage between Is the voltage between Pin J7-3 and ground Pin J7-3 of antenna Power supply PCB failure 12V without antenna...
  • Page 98: Radar Picture Error

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.3.2.5 Radar picture error Is noise observed in Is the warning “Error, No background of radar Refer to [6.3.2.9 Antenna unit echo and Video signal” picture at maximum error]. displayed? gain? Main logic PCB malfunction Is radar picture displayed? Refer to [6.3.2.9 Antenna unit...
  • Page 99: Data Such As Heading, Speed, Latitude/Longitude Cannot Be Received

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.3.2.6 Data such as heading, speed, latitude/longitude cannot be received Is navigation data (IEC 61162-1) normally obtained via connector (J4, J5, J6) and displayed? Turn on power and carry on MENU=> DATA DISP=> PROTECT CANCEL at stand-by status.
  • Page 100: Operation Panel Error

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.3.2.7 Operation panel error Is main logic PCB connection normal? Can radar power on? Connect normally (1) J710 to power supply PCB (2) J722 to Operation unit Operation panel failure Select [MENU] => DATA DISP =>...
  • Page 101: Other Errors

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.3.2.8 Other errors Unstable or out of sync. display Is following signal observed by connector J1-7 and J1-8 of Display unit back panel? [J1-7] [J1-8] Main logic PCB failure 12 V 12 V 48.4 µs 2.1 µs 16.66 ms...
  • Page 102 Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series +250 V and frame is shorted Does status recover by Antenna unit wiring failure disconnecting J2 connector or Display unit failure from modulator PCB? Modulator PCB failure Pulse length control failure Is transmitter unit drive signal TP2 shape Modulator PCB failure (modulator PCB TP2) normal?
  • Page 103 MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair Failure of motor power or wiring in Is motor drive power (12V for J4-5 Antenna unit, or failure of Display to J4-4) normal? unit power Is motor brush length within Change motor brushes with new set. nominal value (at least 6 mm)? Motor failure Error message “Error,...
  • Page 104 Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series No transmission Is transmitter high Modulator PCB failure voltage fuse (F3) blown? Check connecting cable Is +250 V(J2-1) on between Display unit and modulator PCB normal? Antenna unit. TP2 shape Is trigger signal (TP2) on Modulator PCB failure modulator PCB normal? Is there any abnormal...
  • Page 105 MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair Tuning meter failure Is tuning meter voltage of IF IF Amp. PCB failure Amp. J1-13 around 2 V? Confirm connection between IF Amp. PCB J1 and modulator PCB. Auto tuning inoperable Re-initialize auto tuning function. Is auto tuning function operating IF Amp.
  • Page 106 Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series Low gain Is error message “Error Antenna, Magnetron current” displayed on Magnetron failure the screen? Is MIC monitor output terminal MIC module failure voltage within 30-70 mV range? IF Amp. PCB 6-20 0092625002-07...
  • Page 107: On-Board Repair

    MDC-2200/2500 Series Chapter 6 Troubleshooting and on-board repair 6.4 On-board repair 6.4.1 Replacement of fuse The location of the fuses is on the back panel of Display unit. Fuse type and rating Application Type, dimension (mm) Fuse characteristic Rating Main power Tubular (ø...
  • Page 108: Replacement Of Internal Battery

    Chapter 6 Troubleshooting and on-board repair MDC-2200/2500 Series 6.4.2 Replacement of Internal Battery Internal Battery is used for settings backup. When the battery runs low, all initial settings must be re-setup every time the power is turned on. Exchange method of the internal battery is explained as below. 1.
  • Page 109: Chapter 7 Maintenance

    MDC-2200/2500 Series Chapter 7 Maintenance Chapter 7 Maintenance 7.1 Regular service and cleaning up Periodic inspection and cleaning is essential to keep the radar system in the good working order for the life of the radar. 7.1.1 Monthly inspection (1) Check whether there is any dirt or soot on the radiating part of the Antenna unit. If any, wipe it with soft cloth soaked in water or soap detergent.
  • Page 110 Chapter 7 Maintenance MDC-2200/2500 Series Internal structure of the antenna housing Motor Motor brush Turn the screw slowly to counter clockwise using Motor a screwdriver to remove old motor brush. Motor brush Figure 7.2 Changing the motor brushes 0092625002-00...
  • Page 111: Chapter 8 Input/Output Data

    MDC-2200/2500 Series Chapter 8 Input / output data Chapter 8 Input/output data Input data 8.1.1 Details of the data input format. Check sum: All the data from $ to the check sum position * is calculated by exclusive operation and used as checksum. Bearing and distance to waypoint $ - - BWC, , xxxx.xxx, N/S, xxxxx.xxx, E/W, x.x, T, x.x, M, x.x, N, xxx, a*hh <CR><LF>...
  • Page 112 Chapter 8 Input / output data MDC-2200/2500 Series Geographic position, LORAN C $ - - GLC, , , , x, a, x, a, x, a, x, a, x, a*hh <CR><LF> Check sum Signal status Formatter Time deifference numbers Talker device Start of These fields are not used sentence...
  • Page 113 MDC-2200/2500 Series Chapter 8 Input / output data Water temperature $ - - MTW, x.x, C*hh <CR><LF> Check sum Formatter Temperature, degrees C Talker device Start of sentence Recommended minimum specific LORAN-C data $ - - RMA, A, xxxx.xxx, N/S, xxxxx.xxx, E/W, , , x.x, x.x, , , a*hh <CR><LF> Check sum Latitude, Longitude,...
  • Page 114 Chapter 8 Input / output data MDC-2200/2500 Series Water speed and heading $ - - VHW, , , , , xx.x , N, , *hh <CR><LF> Note 1 : Check sum In case the speed data in knots is not available, Formatter then the metric speed data fields will be recovered used for alternative metric data.
  • Page 115 MDC-2200/2500 Series Chapter 8 Input / output data AIS other ship data Heading true ! AI VDM, x, x, x, x, xxxxx ・・・・・・・・・・・・・・・・・・・ xxxx, N*hh <CR><LF> * hh <CR><LF> $ - - THS , x.x, Check sum Message part Check sum Formatter (6bit field) Formatter...
  • Page 116: Priority Of Received Data

    Chapter 8 Input / output data MDC-2200/2500 Series 8.1.2 Priority of received data Received item Heading HDT>HDG>HDM>VTG(True)>VTG(Magnetic)>RMC>RMA information(HDG) Speed through water VHW>VBW(axis direction STW) (SPD) Speed over ground VBW(2 axis SOG)>VTG>RMC>RMA (SOG) Course over ground VTG(True)>VTG(Magnetic)>RMC>RMA (COG) Own ship location LOP Own ship location L/L GNS>GGA>GLL>RMC>RMA Waypoint bearing,...
  • Page 117: Details Of The Radar Data Output

    MDC-2200/2500 Series Chapter 8 Input / output data Tracked target message $ RA TTM, x, x . x, xxx, T, xx . x, xx x. x, T, x . x, x . x, N, xx x , a, , , M*hh <CR><LF> Check sum Target course, Formatter...
  • Page 118: Interface Specification

    Chapter 8 Input / output data MDC-2200/2500 Series 8.4 Interface specification 8.4.1 Serial data input/output specification +Vcc Input connector: J4, J5 and J6 Connector used: LTWD-06PMMP-LC Input data A Connector acceptable: LTWD-06BFFA-L180 TLP115A IN-A 1 Input data B Serial data input (Listener): IN-B 1 Standard-type signal conforming to IEC61162-1 is acceptable.
  • Page 119: External Buzzer And External Monitor Signal Specification

    MDC-2200/2500 Series Chapter 8 Input / output data 8.4.2 External buzzer and external monitor signal specification Output connector name: RGB & Buzzer Connector used: LTWBU-10PMMP-LC Connector acceptable: LTWBU-10BFFA-L180 Pin number Signal name Pin location is shown below. R-GND J1 External monitor and external buzzer connector ( Assignment of pins viewed from G-GND the rear of Display unit)
  • Page 120 Chapter 8 Input / output data MDC-2200/2500 Series Buzzer output specification Main power fuse 15A Inboard power source + 10.8 to 41.6VDC(RB716/717/718) 21.6 to 41.6VDC(RB719) Inboard power source - 8.4.3 Serial data input/output specification (AIS) +Vcc I/O connector J2 (AIS) Connector used: LTWD-08PMMP-LC Data input A Connector acceptable: LTWBD-08BFFA-L180...
  • Page 121 MDC-2200/2500 Series Chapter 8 Input / output data Data connector pin assignment Data connector pin diagram (Assignment of pins viewed from the rear of Display unit ) Pin number Signal name Shield IN-A IN-B OUT-A OUT-B ALARM+ ALARM- Note: Pin 7 and pin 8 are used for error detection input signal for AIS system. It denotes [Short: Normal, Open: Error].
  • Page 122 Chapter 8 Input / output data MDC-2200/2500 Series 8.4.5 Talker device code of the data output devices The device code displayed as talker is shown in the table below. Data output device Talker device code Displayed code Decca navigator device Global positioning system (GPS) GPS (See below) Differential GPS (DGPS)

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