Hy-Brid Lifts PA-1030 Operation & Safety Manual

Mobile elevating work platform
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BY C U STO M EQUIPMENT LLC
OPERATION & SAFETY
MANUAL
PA-1030
MOBILE ELEVATING WORK PLATFORM
SUPO-743 | REV A

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Summary of Contents for Hy-Brid Lifts PA-1030

  • Page 1 BY C U STO M EQUIPMENT LLC OPERATION & SAFETY MANUAL PA-1030 MOBILE ELEVATING WORK PLATFORM SUPO-743 | REV A...
  • Page 2: Notes

    NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 3: Foreword

    USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE THE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 4: Table Of Contents

    5.3 | WHEN WORK IS FINISHED ..............................25 SECTION 6 | DAILY MAINTENANCE ............................26 6.1 | CHARGING THE BATTERY ...............................26 SECTION 7 | PRE-START INSPECTION CHECKLIST ......................28 7.1 | PRE-START INSPECTION CHECKLIST ...........................28 NOTES ......................................30 NOTES ......................................31 OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 5: Index Of Figures

    FIGURE 13: Bubble Level ..................................22 FIGURE 14: Platform Controls ................................23 FIGURE 15: Base Controls ..................................24 FIGURE 16: Padlock Example ................................25 FIGURE 17: Battery Charger and Light Locations ........................... 27 Revisions: REV A:.......................................March 2019 OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 6: Section 1 | Product Description

    ANY MODIFICATION OF THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED. 1.2 | STANDARDS CONFORMITY Models PA-1030 has been assessed, tested and approved in accordance with the requirements of ANSI/SIA A92.3- 2006. Manufacturer: Custom Equipment, LLC...
  • Page 7: Machine Specifications

    SECTION 1 | PRODUCT DESCRIPTION 1.3 | MACHINE SPECIFICATIONS PA-1030 16.3 4.97 Working Height (maximum) 2.97 Platform Height (maximum) 25.2 64.0 Platform Height (minimum) 68.7 174.5 Stowed Height Ground Clearance Lowered Overall Length 51.3 130.3 Overall Width 29.8 75.7 40.9 103.9...
  • Page 8: Section 2 | Safety

    ANSI & OSHA If you come across a situation that you think might be unsafe, stop the platform and request further information from qualified sources before proceeding. DANGER DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM AND ENCLOSURES ARE NOT INSULATED. EQUIPMENT IS ONLY AS SAFE AS THE OPERATOR. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 9: Maintenance Lock

    • Decals. Danger, Caution, and Warning decals are displayed at various locations on this unit • Key Switch Security. A key switch is required to prevent unauthorized use. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 10: Safety Controls & Indicators

    Then continue lowering the platform. If elevating platform less than 2 inches, the lift will not descend due to the armguard feature. Elevate the platform higher before lowering, or use the manual override in case of emergency. FIGURE 4: Descent Warning Light OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 11: Figure 5: Emergency Lowering

    IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE BEAM ASSEMBLY. SERIOUS INJURY MAY RESULT. HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 12: Safety Guidelines

    (See the “Product Description” section of this handbook) NEVER use unit as electrical grounds for arc welding. NEVER override any hydraulic, mechanical, or electrical safety devices. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 13: Proposition 65

    2.7 | PROPOSITION 65 WARNING THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM For more information about Proposition 65 visit: http://www.p65warnings.ca.gov/ OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 14: Section 3 | Decals

    SECTION 3 | DECALS 3.1 | DECAL LOCATION FIGURE 7: Decal Locations OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 15: Decal Descriptions

    DE1006 DECAL,E-DOWN CABLE DE1008 DECAL,HYDR FLUID DE1206 DECAL,TOE BOARD, DECAL,CAPACITY,530#,1P,I,WO/ DE1202 DE1231 DECAL,SERIES PA DE1001 DECAL,LWR DANGERS DE1005 DECAL,WHEEL LOAD PA-1030 DE1004 DECAL,LWR WARNINGS DE1003 DECAL,FORK DE1228 DECAL,CTL UPR DE1229 DECAL,CTL UPR E-STOP DE1026 DECAL,CTL LWR DE1007 DECAL,MAINT LOCK DE1221...
  • Page 16: Decal Symbol Meanings

    Failure to use these items may cause instability and could void the Warranty. • Batteries produce explosive gas. Charge batteries in a well-ventilated area. • Do not expose sparks or flames. • Do not smoke while charging battery. • Battery Charger Power Inlet OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 17 You must maintain a clearance between any part of this machine or its load and any electrical apparatus. Follow local power line regulations. • Death or serious injury will result from contact or inadequate clearance. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 18 • For safety and controlled handling, it is not recommended to move the unit on a slope greater than 5°. • Fork pocket • Hydraulic oil level • Engaging Mechanical Action: Enable Switch OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 19 SECTION 3 | DECALS THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 20: Section 4 | Transport, Handling & Storage

    Fork lift pockets are provided on the side of the unit for loading and unloading. When moving machine with a forklift, do not let machine slide along floor. Bring forklift to a stop and then gently lower the machine. FIGURE 8: Fork Lift Pocket OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 21: Lifting And Tie-Down Points

    They may also be used as lift points. FIGURE 9: Tie-Down Points FIGURE 10: Example Sling/Lifting Center of gravity: X: 26.4 in. Y: 18.5 in. Z: 14 in. FIGURE 11: Center of Gravity OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 22: Section 5 | Operation

    Enter the work platform in the stowed position using the constant three point contact method. • Follow all general rules and precautions stated in this handbook. FIGURE 12: Rear Brake FIGURE 13: Bubble Level OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 23: Operating Controls & Indicators

    Not Illuminated: 100% to 40% Slow Flash: 40% to 20% Fast Flash: 20% to 10% Steady: Less than 10% Elevate/Lower Switch Push the top part of the rocker to elevate or the lower part to descend. OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 24: Figure 15: Base Controls

    Illuminates when stowed, beginning to elevate and checking for overload. Enable Button Push in to enable elevate and lower motion. Battery Charger Port See the “Battery Charging” section of this handbook Charger Light Window See the “Battery Charging” section of this handbook OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 25: When Work Is Finished

    Carefully exit the platform using the constant three point contact method. • NEVER JUMP OFF PLATFORM. • Park the machine on a level surface. • Remove key from lower control panel to prevent unauthorized use FIGURE 16: Padlock Example OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 26: Section 6 | Daily Maintenance

    For best battery life, leave charger plugged in until machine will be used again. The charger will maintain the battery charge. • The charger will not begin the charging cycle on severely discharged batteries. WARNING CAUTION DO NOT OPERATE UNITE WHILE NEVER ADD ACID TO THE CHARGING BATTERY OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 27: Figure 17: Battery Charger And Light Locations

    This display indicates that power is on and that the output is finished BATTERY 1 STATUS POWER charging and is in a float maintenance model. CHARGING READY Green LED Red LED Green LED (ON) (OFF) (ON) OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 28: Section 7 | Pre-Start Inspection Checklist

    □ □ Up/Down Rocker Switch (Elevates/Lowers). □ □ □ Wheels: Front and rear wheels rotate freely. □ □ □ Brakes engage and hold when platform is elevated. □ □ □ Date: Inspected by: OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 29 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 30: Notes

    NOTES OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 31: Notes

    NOTES OPERATION & SAFETY SUPO-743 PA-1030 REV A...
  • Page 32 © 2019 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with ANSI A92.3 requirements. Revision Date: March 2019 Printed In The USA...

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