Nilfisk-Advance City Ranger 3500 Operator's Manual

Basic machine

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BASIC MACHINE
City Ranger 3500

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Summary of Contents for Nilfisk-Advance City Ranger 3500

  • Page 1 ’ peratOr s manual BASIC MACHINE City Ranger 3500...
  • Page 2 We ask you to pay particular attention to section 1.1. Safety. The machine must only be serviced by professionals. The City Ranger 3500 is designed only for use by professionals. On delivery, the user will receive thorough training to become a competent operator.
  • Page 3: Table Of Contents

    3.1 City Ranger 3500 service and maintenance chart ....... . .
  • Page 4 Comfort The City Ranger 3500 is an outdoor utility machine with a spacious cab that is equipped with air conditioning. The seat is fully adjustable to suit the operator. The seat has pneumatic suspension as standard and is very comfortable. All the operating controls are optimally positioned for the operator.
  • Page 5: General Information

    Do not drive the machine in a place where it can slide, tip or roll. Do not drive on slopes with an incline of more than 10°. (Picture 1) The City Ranger 3500 is a very compact vehicle because it is intended for driving in Max. 10°...
  • Page 6 • The various liquids used in the vehicle (brake liquid, battery liquid, hydraulic fluid, diesel, oil and cooling water) should be discharged in a suitable place. Operator’s Manual City Ranger 3500...
  • Page 7 Observe the operating instructions • Always watch out for the traffic while working. • The City Ranger 3500 belongs to the category of public works vehicles. This vehicle should not be used for the transport of humans or goods •...
  • Page 8: Attachments

    There is an operator’s manual for each attachment. Operation with these attachments must follow the instructions outlined in the relevant operator’s manual. Do not operate the City Ranger 3500 with the attachment unless all instructions have been followed. Operator’s Manual City Ranger 3500...
  • Page 9: Ec Declaration Of Conformity

    +45 97 81 12 05 Telephone: hereby declares that Machine: City Ranger 3500 CR 3500 Type: XXXXXXXXXXXXXXXXX (serial number) · has been manufactured in conformity with the Directive 2006/42/EC Place: Lemvig Date: Signature: Erik Østergaard Madsen, Group R&D Manager Operator’s Manual City Ranger 3500...
  • Page 10: Technical Data

    EC Stage IIIA Refer to the engine operator’s manual for further technical data. * If the City Ranger 3500 has to operate in ambient temperatures below -20°C (-4 °F), you must first contact Nilfisk Outdoor Division Operator’s Manual City Ranger 3500...
  • Page 11 6 bar Driving: Four wheel drive hydrostatic transmission - City Ranger 3500 standard version Max. 38 km/h - City Ranger 3500 speed restricted version: Max. 25 km/h - City Ranger 3500 2-speed version Max. 38 km/h Step 1 Max. 19 km/h Step 2 Max.
  • Page 12 Cab classification according EN 15695-1 is Category 1. This cab category does not provide protection against hazardous substances. The City Ranger 3500 fitted with this cab shall not be used under conditions requiring protection against hazardous substances. Turning radius: Turning radius between...
  • Page 13: Access To The Cab

    Handle on the door There is a similar door on the left side. This door is operated in the same way as the right door and can be used as an emergency exit. Cab floor Internal handle Operator’s Manual City Ranger 3500...
  • Page 14: Controls On The Instrument Panel

    1.6 Controls on the instrument panel Front instrument panel Air flow ventilation adjustment Sidelights / dipped headlights Front work lights Airconditioning Heated side mirrors (optional) Beacon Water level indicator (optional) Overload indicator (optional) High-pressure cleaner (optional) 10. Ignition key Operator’s Manual City Ranger 3500...
  • Page 15 NB: When reversing, the speed is limited to 25 km/h. Attention! Change gear only when the vehicle is stopped. Left stalk switch 14. Horn 15. Turn signal lights 16. Windscreen washer 17. Windscreen wiper 18. Headlights Operator’s Manual City Ranger 3500...
  • Page 16 General information Steering Column 19. Warning lights 20. Rear fog lights 21. Multifunctional instrumental panel (see next page) 22. Steering column adjustment Operator’s Manual City Ranger 3500...
  • Page 17 12. Parking brake / brake fluid level default 13. Driving forwards indicator 14. Warning indicator * If this indicator lights, park the vehicle as fast as possible on the roadside and check the actions to perform in § 1.4. Operator’s Manual City Ranger 3500...
  • Page 18 · display b-Hr / brush · top: displays b-Hr constantly · bottom: displays the working time · display b dc / brush · top: displays b dc constantly · bottom: displays the kilometers traveled in working mode Operator’s Manual City Ranger 3500...
  • Page 19 (21) for 5 seconds · set the hours with the left button (15) · press the right button (21) to confirm · set the minutes with the left button (15) · press the right button (21) to confirm Operator’s Manual City Ranger 3500...
  • Page 20: Alarm Lights And Monitoring Indicators

    This signal lamp turns on when the parking brake is tightened. • This signal lamp turns on when the brake fluid level is too low. Park the vehicle as fast as possible on the roadside, turn the engine off and check the brake fluid level. Operator’s Manual City Ranger 3500...
  • Page 21: Other Controls

    Water flow for dampening the brushes Water flow for dampening the suction nozzle Parking brake Control panel for the attachments As the control panel is specific to each attachment, refer to the manual for each attachment. Operator’s Manual City Ranger 3500...
  • Page 22 General information Pedals Brake pedal The brake pedal must be operated daily Drive pedal Behind the passenger seat Temperature setting Radio (optional) Operator’s Manual City Ranger 3500...
  • Page 23: Fuses

    Brake lights and cut- F1.5 F1A.6 F1.6 off forward driving F1.4 Not used F1A.5 F1.5 F1.3 Windscreen wiper F1A.4 F1.4 Forward driving and F1.2 load sensor F1A.3 F1.3 F1.1 Turn signal lights F1A.2 F1.2 F1A.1 F1.1 Fuse location Operator’s Manual City Ranger 3500...
  • Page 24 Fuse holder F2A Reference Position Function Intensity F2.5 F2A.5 Attachment function F2.6 F2A.4 Front raising F2A.3 Tipping F2.7 F2A.2 Brush rotation F2A.1 Turbine F2.8 F2A.5 F2.9 F2A.4 F2.10 F2A.3 F2.11 F2A.2 F2.12 F2A.1 Fuse location Operator’s Manual City Ranger 3500...
  • Page 25: Relays

    K19.1 Engine immobiliser Auxiliary power supply Air conditioning K18 K19.1 K33 Condenser air-conditioning: ventilator Air conditioning compressor Reference Function Diodes D28, D31, D35, D39 Diodes D33, D34, D37, D38 Diodes D36, D42, D43 Relay location Operator’s Manual City Ranger 3500...
  • Page 26: Driver's Seat

    (5) (Picture 3) 0 = No curvature 1 = Maximum curvature at the top 2 = Maximum curvature at the bottom Steering column Release the handle (6) to adjust the position of the steering column. (Picture 4) Operator’s Manual City Ranger 3500...
  • Page 27: Cab Heating/Air Conditioning

    (Picture 3) NB: To speed up the demisting of the windscreen, ensure that the three nozzles located under the driver’s seat are closed fully and switch on the air conditioning. Nozzles Nozzles Operator’s Manual City Ranger 3500...
  • Page 28: Trailer

    General information 1.13 Trailer When City Ranger 3500 is equipped with the approved coupling ”THULE/BRINK 530097, class A50-X approval no. e11 00-5950,” the following trailers can be connected: Trailers without brakes max. 750 kg Trailers with overrun brakes max. 1800 kg Vertical load on trailer coupling max.100 kg...
  • Page 29: Towing

    General information 1.14 Towing Warning! Since the City Ranger 3500 is a vehicle with a hydrostatic transmission, it must not be towed further than a few metres. Towing 1. Switch off the engine. Pull hook 2. Attach the tow line to the pull hook on the side of the machine.
  • Page 30: Operator's Manual

    (Picture 3) Pre-start checks: When the attachment is fitted to the vehicle, check the operation of the different controls on the panel. Cover Disassembly: Follow the procedure for fitting in reverse order. Operator’s Manual City Ranger 3500...
  • Page 31: Fitting An Attachment

    Make sure that the control panel matches the attachments fitted on the vehicle. Attention! With a heavy attachment at the front of the City Ranger 3500 (eg: third brush, mower, snow sweeper), always drive carefully and take into account that there Protection cover is a loss of grip on the rear wheels.
  • Page 32: Daily Checks Before Start-Up

    2.4. Cleaning and checking after each use · Clean the filler water filter · Clean the inlet filter · Clean the radiator · Clean the air filter · Clean the condenser for the air conditioning unit (see paragraph3.9) Operator’s Manual City Ranger 3500...
  • Page 33: Fuel Filling

    1.4). The engine must never run dry of diesel oil as this allows air to enter the fuel system. The fuel tank cap is located behind the cab, on the left hand side. (Picture 1) Operator’s Manual City Ranger 3500...
  • Page 34: Start, Drive And Stop

    Do not drive on a gradient steeper than 15%. Always drive carefull · Do not forget that the City Ranger 3500 is a relatively high and narrow vehicle. Turning should Examples of work functions therefore be done at a low speed.
  • Page 35 Drive pedal Warning! To protect the hydraulic system, it is important that the machine reaches the operating temperature. Warning! Turn the steering wheel carefully. The City Ranger 3500 is articulated – it turns sharply and immediately. Operator’s Manual City Ranger 3500...
  • Page 36 Lower the hand gas lever to reduce the engine speed. (Picture 2) · Operate the parking brake. · Turn off the City Ranger 3500 by turning the Work functions key back to the key-release position (counterclockwise). (Picture 3) Attention! Use the parking brake for each stop. You should even use it on flat ground.
  • Page 37: High-Pressure Cleaner

    Operator’s manual 2.7 High-pressure cleaner The City Ranger 3500 is equipped with a high-pressure cleaner (optional) powered by the water tanks which are integrated into the vehicle. To operate, it is compulsory to plug in the gun to the suitable hydraulic connector (rear part of the vehicle)
  • Page 38: Protecting The Water Circuit Against Ice

    (Pictures 1 + 3) Water filling opening 4. Unscrew the drain plug or the inlet filter, to drain the tanks and the hoses. (Picture 4) Damping pump switched to position 2 Inlet filter Drain plug Operator’s Manual City Ranger 3500...
  • Page 39: Transporting The City Ranger 3500

    Operator’s manual 2.9 Transporting the City Ranger 3500 To transport the vehicle, cross the restraint straps and attach them to the vehicle’s four transport securing rings. (Pictures 1 + 2 + 3 + 4) Transporting the City Ranger 3500 Rear transport securing rings...
  • Page 40: Service And Maintenance

    Service and maintenance 3.1 City Ranger 3500 service and maintenance chart We recommend that service and maintenance procedures are carried out by authorised Nilfisk dealers. t Clean n Lubricate m Check l Replace Operation Service schedule Daily 50 h 250 h 500 h 1000 h 1500 h 2000 h 3000 h yearly See §...
  • Page 41: Engine Oil

    Engine oil check 1. Park the City Ranger 3500 on a level surface. Dipstick 2. Wait for at least 10 minutes after stopping the engine in order to allow the engine oil to return to the oil tank.
  • Page 42 Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components into contact with your skin. 1. Park the City Ranger 3500 on a level surface. Engine oil filler cap 2. Open the filler cap. (Picture 1) 3.
  • Page 43: Hydraulic Oil

    (Picture 4) Change of hydraulic oil 1. Park the City Ranger 3500 on a level surface. Hydraulic oil level 2. Remove the oil drain plugs in order to allow the oil to drain in a drain pan.
  • Page 44: Coolant

    Purging the cooling system 1. Turn the vehicle towards the left, stop the vehicle then open the radiator screen. (Picture 1) 2. Half fill the coolant tank. (Picture 2) Operator’s Manual City Ranger 3500...
  • Page 45 7. When the liquid has cooled, check that the hose from the coolant tank is full. (Picture 3) 8. Top up the coolant tank to half way if necessary. Heater knob The hose must be full Operator’s Manual City Ranger 3500...
  • Page 46: Brake Fluid

    Brake fluid tank 1. The windscreen washer tank is behind the cab, on the right of the vehicle. 2. To add windscreen washer liquid, unscrew the cap. (Picture 3) Windscreen washer liquid cap Operator’s Manual City Ranger 3500...
  • Page 47: High-Pressure Cleaner Pump Oil

    2 After drainage, clean and put back the drain plug. 3. Fill the tank through the top of the pump and put back the red filler cap. (Pictures 2 + 3) Oil level of the pump 90 bar Operator’s Manual City Ranger 3500...
  • Page 48: Lubricating

    Steering cylinder ball joint Two grease nipples for the steering cylinder ball joint. (Pictures 6 + 7) Grease nipples of left wheels Pivot grease nipples Cylinder grease nipple Cylinder grease nipple (access under the vehicle) Operator’s Manual City Ranger 3500...
  • Page 49 Grease nipple of right wheel. (Picture 3) Grease nipple of left wheel. (Picture 4) Grease nipples of right door hinges Grease nipples of left door hinges Grease nipple of right wheel Grease nipple of left wheel Operator’s Manual City Ranger 3500...
  • Page 50 3. Lubricate the connector with grease for electrical contacts. 4. Plug in the electrical connector of the attachment (or put back the connector cover). Electrical connector of the front attachment Electrical connector of the rear attachment Operator’s Manual City Ranger 3500...
  • Page 51: Filters

    2. Clean the screen (blue part) and put it back. (Picture 3) Inlet filter 1. Remove the filter cover. (Picture 4) 2. Clean the screen (red part) and put it back. Filler water filter Filler water filter screen Inlet filter screen Operator’s Manual City Ranger 3500...
  • Page 52 Put back the primary air cleaner element that is new or cleaned. · Install the air cleaner cover. · Reset the air filter clogging indicator: press the rubber bottom. (Picture 3) Cover Primary air cleaner element Operator’s Manual City Ranger 3500...
  • Page 53 (5) et le joint (6) sur la vis d’arrêt (2). 6. Monter l’ensemble sur le support de ltre à 1. Fermer le robinet d’alimentation en carburant. carburant avec la vis d’arrêt (2). Hand priming pump Operator’s Manual City Ranger 3500...
  • Page 54 Radiator Attention! With the high-pressure cleaner, keep a safe distance and use moderate pressure to prevent damage the condenser. Pollen filter Replace the pollen filter every 500 hours. (Picture 4) Air conditioning condenser Pollen filter Operator’s Manual City Ranger 3500...
  • Page 55: Checking Belts

    2. Check by closing the door that the lock bolt is correctly positioned in the door lock. (Picture 4) 3. Check that the door is properly closed and that the door Air conditioning belt gasket is compressed. Lock bolt Screws Door lock Operator’s Manual City Ranger 3500...
  • Page 56: Changing A Wheel

    5. Unscrew and change the wheel. Screw the bolts but do not tighten. 7. Lower the jack and then tighten the wheel bolts to torque 120 Nm. After 20 hours of use, tighten the wheel bolts. Operator’s Manual City Ranger 3500...
  • Page 57: In Case Of Failure

    It is also advisable to chock the wheels. Call your after-sales service and provide the serial number of your City Ranger 3500. You can read it on the information plate of your vehicle. (Picture 1) Operator’s Manual City Ranger 3500...
  • Page 58: Access To The Backup Pump

    The access to the backup pump is only done through the opening left by the pump access cover. Never put your hands between the hopper / tipper and the City Ranger 3500. (Picture 4) Pump access cover Bolts Only access like this to the pump...
  • Page 59 8. Refit the pump access cover and then hook the operating lever of the pump. Handle of the backup pump 9. Refit the left door of the radiator. Handle of the backup pump in standard position Operating lever of the pump Operator’s Manual City Ranger 3500...
  • Page 60: Conditions

    Conditions 4.1 Warranty The warranty period for the materials and manufacture of this City Ranger 3500 is 12 months from the date of purchase. In case of errors or defects on the machine within the warranty period, Nilfisk will carry out the necessary repairs without charge for materials and working hours in accordance with the terms and conditions listed below.
  • Page 61: Complaints

    Nilfisk Outdoor Division, Nilfisk-Advance A/S 4.3 Disposal When, many years from now, your City Ranger 3500 has reached the end of its working life, it should be disposed of in a responsible manner that conforms to relevant disposal regulations. 1. Used hydraulic oil, motor oil, diesel oil, coolant and AC coolant are to be delivered at an approved waste disposal facility or site.
  • Page 62: Wearing Parts

    Wearing parts 5.1 Service kits – City Ranger 3500 L0B22 Service kit 1000h L0B21 Service kit 500h L0B23 Service kit 1500h L0B24 Service kit 2000h L0B25 Service kit 3000h L0B2 Annual Service Kit Operator’s Manual City Ranger 3500...
  • Page 63: Wearing Parts - City Ranger 3500

    Wearing parts 5.2 Wearing parts – City Ranger 3500 L7051 Tire and wheel 195/75 R16 L7054 Tire and wheel 275/60 R15 W0V07VHU Engine oil filter W0V07VCA Fuel filter W0Q05VD Primary air cleaner element W0Q05VE Secondary air cleaner element W0V07VJO Drain plug gasket...
  • Page 64 Wearing parts 5.2 Wearing parts – City Ranger 3500 W0K0GVD Filler water filter O-ring W0K0GVC Filler water filter screen W0W0PVF Hydraulic oil filter element W102M Drying filter W0D4X Cabin filter W0V07VRE Breather Operator’s Manual City Ranger 3500...
  • Page 65: Notes

    Notes Operator’s Manual City Ranger 3500...
  • Page 66 Notes Operator’s Manual City Ranger 3500...
  • Page 67 Notes Operator’s Manual City Ranger 3500...
  • Page 68 Nilfisk Outdoor Division Nilfisk-Advance A/S Transportvej 27 DK-7620 Lemvig T. +45 97 81 12 05 F. +45 97 81 12 10 info@nilfisk-outdoor.com www.nilfisk-outdoor.com L0000DOC-02 UK...

This manual is also suitable for:

Cr 3500

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