widos ASM 315 WM Working Instructions
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widos ASM 315 WM Working Instructions

Heating element butt welding machine
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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Heating element butt welding machine
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
Website: www.widos.de
Translation
WIDOS ASM 315 WM
Keep for further use!
Phone
+49 (0) 71 52 99 39 - 0
Fax
+49 (0) 71 52 99 39 - 40
Email: info@widos.de
Kunststoffschweißtechnik

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  • Page 1 +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Heating element butt welding machine WIDOS ASM 315 WM Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 D-09224 Grüna / Sachsen CH – 9201 Gossau Phone: ++49 371 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: ++49 371 / 8 15 73 - 20 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 2 of 45...
  • Page 3 Therefore the searched information can be easily found.  25.03.2014 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes subject to technical innovations. 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 3 of 45...

  • Page 4: Table Of Contents

    1.1. Usage and purpose-oriented use ....................6 1.2. Safety measures........................6 1.3. Conformity ..........................6 1.4. Marking of the product ......................6 1.4.1. Technical Data........................7 1.4.1.1. WIDOS ASM 315 WM General Data................7 1.4.1.2. Heating element with control unit................7 1.4.1.3. Drilling machine ......................7 1.4.2. Equipment and accessories (option) ..................8 1.5.
  • Page 5 9.1. Basic machine with motion....................32 9.2. Clamping device right......................35 9.3. Clamping device left .......................37 9.4. Drill............................39 9.5. Control device .........................41 9.6. Heating element flexibel ......................43 10. DECLARATION OF CONFORMITY ................45 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 5 of 45...

  • Page 6: Description Of Product

    All technical details of the machine are put together as a general arrangement. 1.1. Usage and purpose-oriented use The WIDOS ASM 315 WM is intended for the drilling of a hole into main pipes and the heating element butt welding of pipes out of PE and PP.

  • Page 7: Technical Data

    Description of product Chapter 1 Kunststoffschweißtechnik 1.4.1. Technical Data 1.4.1.1. WIDOS ASM 315 WM General Data Dimensions of main pipes: outside-Ø = 90 - 315 mm (optional) Dimensions of branch pipes: outside-Ø = 63 - 250 mm (optional) Material: PP, PE 80, PE 100 Wire cross section: 1.5 mm²...

  • Page 8: Equipment And Accessories (Option)

    3814307 * For ordering necessarily give the dimensions! See spare parts list for order numbers and single parts. In case of an order please always indicate the machine number! 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 8 of 45...

  • Page 9: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 25.03.14 Working Instructions WIDOS ASM 315 WM Page 9 of 45...

  • Page 10: Obligations Of The Owner

    It must be clearly defined who is responsible for transport, mounting and dismounting, and starting the operation.  A person who is being trained may only work at the machine under supervision of an experienced person. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 10 of 45...

  • Page 11: Dangers While Handling The Machine

    Kunststoffschweißtechnik 2.7. Dangers while handling the machine The machine WIDOS ASM 315 WM is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Danger Of Crushing And Squeezing

    Danger of injury by chips / remaining pieces / noise  Do wear safety glasses during drilling!  Never remove chips if the drilling machine is running.  Do wear an ear protection during drilling! 25.03.14 Working Instructions WIDOS ASM 315 WM Page 12 of 45...

  • Page 13: Structural Modifications On The Machine

     Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  For ordering necessarily give the machine type and version number. 2.10. How to clean the machine The used materials and tissues are to be handled and disposed of properly, especially: ...

  • Page 14: Functional Description

    The welded pipes can be released, the welding process is finished. Heating element flexible Branch pipe Main pipe Heating element heats the pipes up to welding temperature Completed welding joint with in- and outside bead 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 14 of 45...

  • Page 15: Operating And Indicating Elements

    Cross handle - to open / shut the support. - Application of the adjusting force and of the jointing force Control for heating element - electric power supply and controlling 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 15 of 45...

  • Page 16: Heating Element And Control

    (or automatic change after 30s). During heating up to desired value, the control lamp K2 (4) is on, having reached the desired temperature, the control lamp K2 (4) is blinking. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 16 of 45...

  • Page 17: Drill And Clamping Bracket

     Shift the drill to the right with the cover of the drill towards the ledge of the clamping tool.  Shut the clamping tool and fix the drill into the clamping tool. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 17 of 45...

  • Page 18: How To Adjust The Drill Diameter

     Fix the knife plate in this position. The centering drill must always be mounted in the middle of the drill plate during drilling with the knife plates! 25.03.14 Working Instructions WIDOS ASM 315 WM Page 18 of 45...

  • Page 19: Knife Blocks

     You may now swivel out the upper clamping tool (arrow) and insert the branch pipe.  In order to clamp the pipe swivel in the spindle nut again and tighten it. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 19 of 45...

  • Page 20: Clamping Tool Left, For Main Pipe

    For this purpose detach the two pan-head screws and shift the clamping tool to the requested position. Please observe that the outer slot nut is still well-guided in the table. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 20 of 45...

  • Page 21: Starting And Operating

     If the surrounding temperature is under 5°C, measures have to be taken: - Preheat the pipe ends if necessary.  In addition, take measures against rain, wind and dust. 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 21 of 45...

  • Page 22: Drilling And Welding Process

     Remove the drilling chips from the main pipe and knives thereby not touching the processed surface of the main pipe.  Loosen the star screw on the left side for activating the spring from left table. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 22 of 45...

  • Page 23: Welding Process

     Now the heating time starts. Press the stop-watch and compare the actual time with the nominal time taken from the welding table resp. take the determined value. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 23 of 45...
  • Page 24  Open the clamping tools, remove the welded part and open the support. T h e w e l d i n g p r o c e s s i s f i n i s h e d . 25.03.14 Working Instructions WIDOS ASM 315 WM Page 24 of 45...

  • Page 25: Welding Log And Tables

    The values given in the following welding tables are according to DVS intended for pipes that are to be welded together on the face. The values may deviate in case of a branch butt welding and must be determined on location. 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 25 of 45...
  • Page 26 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  13,6 17,6 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 1 of 45...
  • Page 27 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 13,6 13,6 17,6 13,6 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 2 of 45...
  • Page 28 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 13,6 13,6 10,3 17,6 13,6 10,1 12,3 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 3 of 45...
  • Page 29 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  13,6 10,0 12,3 15,1 17,6 13,6 11,4 14,0 17,1 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 4 of 45...
  • Page 30 [mm] [mm] [daN] [mm] time pressure [daN] [min]  10,3 13,6 12,7 15,7 19,2 23,3 17,6 11,8 13,6 14,6 17,9 21,9 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 5 of 45...
  • Page 31 [daN] [min]  10,2 17,6 10,7 13,3 13,6 16,4 20,1 20,1 24,6 11,4 17,6 11,9 14,7 13,6 18,2 22,4 27,4 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 6 of 45...
  • Page 32 [daN] [min]  10,8 12,8 17,6 13,4 16,6 13,6 20,5 25,2 30,8 11,9 14,2 17,6 14,8 18,4 13,6 22,7 27,9 34,2 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 7 of 45...
  • Page 33 • load onto the workpieces only after being completely cooled down • Join parts with wall thickness ≥15 mm • 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 26 / 8 of 45...
  • Page 34 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 17,6 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 1 of 45...
  • Page 35 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min]  17,6 10,1 17,6 10,5 12,7 17,6 10,3 12,5 15,1 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 2 of 45...
  • Page 36 [mm] [daN] [mm] time pressure [daN] [min]  17,6 12,3 15,0 18,1 17,6 10,0 15,1 18,3 22,1 17,6 11,4 17,1 20,8 25,1 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 3 of 45...
  • Page 37 [mm] time pressure [daN] [min]  17,6 12,7 19,2 23,3 28,1 17,6 14,6 21,9 26,6 32,1 10,2 17,6 16,4 24,6 29,0 36,1 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 4 of 45...
  • Page 38 [mm] [daN] [mm] time pressure [daN] [min]  11,4 17,6 18,2 27,4 33,2 12,8 17,6 20,5 30,8 37,4 14,2 17,6 22,7 34,2 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 5 of 45...
  • Page 39 • load onto the workpieces only after being completely cooled down • Join parts with wall thickness ≥15 mm 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 Page 27 / 6 of 45...
  • Page 40 [kp] min. over welding [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min] 10,0 10,0 11,0 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 page 28 / 1 of 45...
  • Page 41 [kp] time [mm] [mm] [daN] [mm] time pressure [daN] [min] 12,5 13,5 10,5 10,8 15,0 11,0 11,9 16,5 12,5 13,5 25.03.2014 Working instructions WIDOS ASM 160 / ASM 315 / ASM 355 page 28 / 2 of 45...

  • Page 42: Maintenance / Storing / Transport

    For machines with especially high usage percentage the testing cycle should be shortened . The works should be performed at the WIDOS GmbH company or by an authorized partner. The guide shafts and threaded spindles must be cleaned every week e.g. with a brush and grease them when needed.

  • Page 43: How To Change The Knifes

    At the end of their life time, the machine and the wear parts have to be disposed of properly and non-polluting, and in accordance with the national laws of waste disposal. 25.03.14 Working Instructions WIDOS ASM 315 WM Page 30 of 45...

  • Page 44: Wiring Diagram

    +49 (0) 71 52 99 39 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Kunststoffschweißtechnik Wiring diagram 25.03.14 Working Instructions WIDOS ASM 315 WM Page 31 of 45...

  • Page 45: Spare Parts List

    10 / 11 31 - 32 33 - 35 12 - 14 15 - 17 37 - 39 18 - 19 20 - 21 40 - 41 22 - 24 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 32 of 45...
  • Page 46 45 - 46 64 - 65 66 - 67 68 - 49 (view from below) 51 - 52 53 - 54 55 - 56 72 - 73 58 - 59 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 33 of 45...
  • Page 47 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic Machine with motion WIDOS ASM 315 Pos. Name Piece Order no. Bolt for planer device 3804081 Support, movable 380103 NSK-guide carriage L20CLZ Pan-head screw M 5x12 DIN 912 0912E012 Pressure scale 380120 Extended front beam...
  • Page 48 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic Machine with motion WIDOS ASM 315 Pos. Name Piece Order no. Thrust pad 3801101 Toothed rack 3811318 Sleeve for toothed rack 380108 Long-face pinion for gear wheel 380106 Clamping sleeve 3x18 DIN 1481...

  • Page 49: Clamping Device Right

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.2. Clamping device right 13 - 14 2 - 4 5 - 6 15 - 16 8 - 10 11 - 12 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 35 of 45...
  • Page 50 Reduction insert super large OD 50 - 225 0928...* Pan-head screw for reduction insert OD 50...225 0912F25X Flat head screw for reduction insert OD 225 7991F20X * When ordering, please indicate the dimension ! 25.03.2014 Working instructions WIDOS ASM 315 WM Page 36 of 45...

  • Page 51: Clamping Device Left

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.3. Clamping device left 6 - 8 20- 22 15 - 16 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 37 of 45...
  • Page 52 T- slot M 10 DIN 508 0508J Reducer insert eccentric with OD 90…OD 280 3888…* Reducer insert with OD 63…OD 225 0918…* * When ordering, please indicate the dimension ! 25.03.2014 Working instructions WIDOS ASM 315 WM Page 38 of 45...

  • Page 53: Drill

    8 - 10 19 -20 13 - 15 22 - 24 27 - 29 37 - 39 31 + 32 40 - 43 44 - 48 33 - 34 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 39 of 45...
  • Page 54 0912H020 Protection for grip 38143212 Screw for chain tensioner 091410 Ball bearing L60001Z Hexagon nut M 12 DIN 934 0934L Washer M 12 DIN 125 A 0125L 25.03.2014 Working instructions WIDOS ASM 315 WM Page 40 / 1 of 45...
  • Page 55 Cutting insert round D16 on request Flat-head screw M 4x8 DIN 965 on request Knife SCGT 90T304FN-ALU AK 10 on request Flat-head screw 3,5 x 8 with Torx drive 0965D008TX 25.03.2014 Working instructions WIDOS ASM 315 WM Page 40 / 2 of 45...

  • Page 56: Control Device

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.5. Control device 2 - 3 4 - 6 9 - 11 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 41 of 45...
  • Page 57 Semi-conductor relay 1pole 16A ES2006 Square nut DIN 563 M3 vz 0562C Flat-head screw M 3x8 DIN 965 0965C008 Temperature regulator H6204 Rocker switch 2pole, illuminated in red H0903 25.03.2014 Working instructions WIDOS ASM 315 WM Page 42 of 45...

  • Page 58: Heating Element Flexibel

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.6. Heating element flexibel 2 - 3 13 - 14 15 - 16 5 - 6 8 - 9 21 - 23 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 43 of 45...
  • Page 59 Pin insert 10pole 16 A EST0502 Metal screw connection EV080220 Ölflon-PTFE sw 1,23 mm ELT02 Cover 6185463 Pan-head screw M 4x8 DIN 912 0912D008 Washer M4 DIN 125 0125D 25.03.2014 Working instruction WIDOS ASM 315 WM Page 44 of 45...

  • Page 60: Declaration Of Conformity

    3. DIN EN 60555, DIN EN 50082, DIN EN 55014, Electro-magnetic resistance The complete technical documentation is available. The working instructions in the native tongue of the user are available. Ditzingen-Heimerdingen, the 25.03.2014 Martin Dommer (Technical director) 25.03.2014 Working Instructions WIDOS ASM 315 WM Page 45 of 45...

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