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widos 6100 Working Instructions Translation

Heating element butt welding machine
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WIDOS
Wilhelm Dommer Söhne
GmbH
Working Instructions
Heating element butt welding machine
Einsteinstraße 5
D-71254 Ditzingen
info@widos.de
Translation
WIDOS 6100
Keep for further use!
Phone
+49 7152 9939 0
Fax
+49 7152 9939 40
Internet: www.widos.de

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  • Page 1 WIDOS Einsteinstraße 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de Working Instructions Translation Heating element butt welding machine WIDOS 6100 Keep for further use!
  • Page 2 Order of spare parts and after sales service: Address of manufacturer WIDOS Wilhelm Dommer Söhne GmbH Einsteinstrasse 5 D-71254 Ditzingen Phone: ++49 7152 9939 0 Fax: ++49 7152 9939 40 info@widos.de http://www.widos.de 26.06.19 Working Instructions WIDOS 6100 Page 2 of 42...
  • Page 3 Due to this structure, the searched information can be easily found.  26.06.2019 WIDOS Wilhelm Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 26.06.19 Working Instructions WIDOS 6100 Page 3 of 42...

  • Page 4: Table Of Contents

    Conformity ..........................6   1.4.   Designation of the product ....................6   1.4.1.   Technical data ........................7   1.4.1.1.   WIDOS 6100 General data ....................7   1.4.1.2.   Heating element......................7   1.4.1.3.   Planer ..........................8   1.4.1.4.   Hydraulic aggregate ......................8  ...
  • Page 5 HYDRAULIC AND ELECTRIC DIAGRAMS ..............29  9.1.   Electric diagram 400 V ....................... 30   9.2.   Electric diagram 230 V ....................... 38   10.  SPARE PARTS LIST ..................... 41  11.  DECLARATION OF CONFORMITY ................42  26.06.19 Working Instructions WIDOS 6100 Page 5 of 42...

  • Page 6: Description Of The Product

    1.1. Usage and purpose-oriented use The WIDOS 6100 has been designed for heating element butt welding of pipes and fittings with a diameter range of Ø = 315 - 630mm. (standard diameters: 315 / 355 / 400 / 450 / 500 / 560 / 630mm) It is a machine for construction sites and particularly designed for the usage on-site, as well as in the workshop.

  • Page 7: Technical Data

    Description of product Chapter 1 1.4.1. Technical data 1.4.1.1. WIDOS 6100 General data Material which can be welded: PP, PE80, PVDF, PE 100  Pipe diameter range: = 315 - 630 mm outside Transport box: (lxwxh): approx. 1700 x 1560 x 1360 (mm) Weight: approx.

  • Page 8: Planer

    226 kg Velocity of piston rod: 3,4 cm/s 1.4.1.6. Lift-off device (optional) Lift capacity: appr. 100 kg Weight (complete) appr. 32 kg See spare parts list for order numbers and single parts 26.06.19 Working Instructions WIDOS 6100 Page 8 of 42...

  • Page 9: Machine Overview

    Allen key with T grip size 7  Different reduction inserts, Optional  roller stands for the pipes,  transformer 42V,  crane for insertion and removal of heating element and planer 26.06.19 Working Instructions WIDOS 6100 Page 9 of 42...

  • Page 10: Safety Rules

     It is a help for using all the functions on your machine in an optimal way and helps you to make the job easier. The regulations for the prevention of accidents are valid (UVV). 26.06.19 Working Instructions WIDOS 6100 Page 10 of 42...

  • Page 11: Obligations Of The Owner

    It must be clearly defined who is responsible for transport, mounting and dismounting, starting the operation, setting and tooling, operation, maintenance and inspection, repair and dismounting.  A person who is being trained may only work at the machine under supervision of an experienced person. 26.06.19 Working Instructions WIDOS 6100 Page 11 of 42...

  • Page 12: Dangers While Handling The Machine

    2.7. Dangers while handling the machine The machine WIDOS 6100 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 13: Specific Dangers

     Do not stand or put hands between clamped pipe ends.  Do not stand or put hands between the inner clamping tools with not yet clamped pipes.  Do not block opening and closing of the machine slides. 26.06.19 Working Instructions WIDOS 6100 Page 13 of 42...

  • Page 14: Risk Of Injury By Noises

     Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always state the machine number! 2.13. Cleaning the machine The used materials and tissues are to be handled and disposed of properly, especially: ...

  • Page 15: Functional Description

    The pipes are joined under prescribed welding pressure and then cool down under pressure (cooling time). The welded joint can be unclamped, the welding process is finished. Heating element heats the pipes up to welding temperature Finished welding with internal and external bead 26.06.19 Working Instructions WIDOS 6100 page 15 of 42...

  • Page 16: Operating And Indicating Elements

    Screw with oil dipstick - checking the oil level - oil filler neck Planer and heating element have to be connected to a power distributor for building sites (400 Volt). 26.06.19 Working Instructions WIDOS 6100 Page 16 of 42...

  • Page 17: Elements At Planer And Heating Element

    It prevents the heating element from sticking to the heated-up pipe ends. When inserting the heating element take care that it lies in the zone of the throat of the tear-off bar (see arrow). 26.06.19 Working Instructions WIDOS 6100 Page 17 of 42...

  • Page 18: Starting And Operating

    (e.g. PE cleaner or pipe cleaning tissues which are available at the WIDOS company). The anti-adhesive coating of the heating element must remain undamaged in the working area.

  • Page 19: Connection Of Hydraulic Aggregate With Basic Machine

    OD 630 have to be clamped in the basic clamping devices.  If necessary (e.g. for T-pieces) the outer fixed clamping device can be dismantled by unscrewing the three hexagon socket screws. Dismantling of the outer fixed clamping device 26.06.19 Working Instructions WIDOS 6100 Page 19 of 42...

  • Page 20: Setting The Heating Element Temperature

     Screw in the reduction inserts according to the outside diameter of the pipes to be welded.  Lay the pipes to be welded into the clamping devices, tighten firmly the clamping nuts and align the pipes with respect to each other. In case of long pipe ends, use WIDOS roller stands for that purpose.
  • Page 21 The maximum time frame for this process is predetermined by the value for the change over time taken from the table. 26.06.19 Working Instructions WIDOS 6100 Page 21 of 42...

  • Page 22: Lift-Off Device (Optional)

     Connect the chain hoist with the mains (230 V/50 Hz).  The operation of the lift-off device can be started now (see the separate documentation) 5.6.3. Transport Dismount the chain hoist from the mast for transportation of the machine. 26.06.19 Working Instructions WIDOS 6100 Page 22 of 42...

  • Page 23: Welding Log And Tables

    Internet: www.widos.de 6. Welding log and tables You can access our website and select our welding tables via the qr code shown here. Select ” WIDOS 6100 Stahl-8000” and the corresponding material (PE / PP /PVDF). 26.06.19 Working Instructions WIDOS 6100...
  • Page 24 Welding Log and Tables Chapter 6 26.06.19 Working Instructions WIDOS 6100 Page 24 of 42...

  • Page 25: Maintenance And Repair

    The DVS gives the advice of inspection works after 1 year. For machines with a specially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS GmbH company or by an authorized partner. 7.2.

  • Page 26: Checking The Hydraulic Oil Level

     When the venting process at the lower vent screws is completed, repeat the process at the upper „vent screw (Z2) for closing“ (lefthand side), as well as at the upper „vent screw (A2) for opening“ (righthand side). 26.06.19 Working Instructions WIDOS 6100 Page 26 of 42...

  • Page 27: Disposal

    7.8. Disposal At the end of the life time, the machine has to be disposed of properly, non- polluting and in accordance with the national laws of waste disposal. 26.06.19 Working Instructions WIDOS 6100 Page 27 of 42...

  • Page 28: Transport

    During the transport of the machine there may be cold weldings between the piston rod and the eyes of the planer housing. These spots on the piston rod may damage the sealing. Therefore the eyes must be lubricated with PTFE spray before each transport! 26.06.19 Working Instructions WIDOS 6100 Page 28 of 42...

  • Page 29: Hydraulic And Electric Diagrams

    WIDOS Einsteinstraße 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de 9. Hydraulic and electric diagrams 26.06.19 Working Instructions WIDOS 6100 Page 29 of 42...

  • Page 30: Electric Diagram 400 V

    Hydraulic and Electric Diagrams Chapter 9 9.1. Electric diagram 400 V 26.06.19 Working Instructions WIDOS 6100 Page 30 of 42...
  • Page 31 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 31 of 42...
  • Page 32 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 32 of 42...
  • Page 33 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 33 of 42...
  • Page 34 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 34 of 42...
  • Page 35 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 35 of 42...
  • Page 36 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 36 of 42...
  • Page 37 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 37 of 42...

  • Page 38: Electric Diagram 230 V

    Hydraulic and Electric Diagrams Chapter 9 9.2. Electric diagram 230 V 26.06.19 Working Instructions WIDOS 6100 Page 38 of 42...
  • Page 39 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 39 of 42...
  • Page 40 Hydraulic and Electric Diagrams Chapter 9 26.06.19 Working Instructions WIDOS 6100 Page 40 of 42...

  • Page 41: Spare Parts List

    Spare parts list Chapter 10 10. Spare parts list You can access our website and select our spare parts lists via the qr code shown here. Select “6100” 26.06.19 Working Instructions WIDOS 6100 Page 41 of 42...

  • Page 42: Declaration Of Conformity

    11. Declaration of conformity Issuing the declaration of conformity with regard to complying with the basic requirements and assembling the technical documentation is in the sole responsibility of: Manufacturer / Installation WIDOS Wilhelm Dommer Söhne GmbH company: Address: WIDOS GmbH Einsteinstr.

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