Related Manuals for widos SPA 600
Summary of Contents for widos SPA 600
- Page 1 WIDOS Einsteinstraße 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de Weld log recording apparatus WIDOS SPA 600 Keep for further use !
- Page 2 Order of spare parts and after sales service Address of manufacturer WIDOS Wiolhelm Dommer Söhne GmbH Einsteinstr. 5 D -71254 Ditzingen Phone: ++49 7152 9939 0 Fax: ++49 7152 9939 40 info@widos.de http://www.widos.de 08.05.2019 Working Instructions WIDOS SPA 600 Page 2 of 42...
- Page 3 Due to this structure, the searched information can be easily found. 08.05.2019 WIDOS Wilhelm Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 08.05.2019 Working Instructions WIDOS SPA 600 Page 3 of 42...
-
Page 4: Table Of Contents
5.1. Safety indications ........................14 5.2. Connecting the SPA 600 with the hydraulic aggregate for machines from 250C up to 315C and 4400 up to 6100 ......................14 5.3. How to connect the SPA to the hydraulic aggregate from 6100 steel version ......15 ... - Page 5 Saving the welding data ......................35 7.5. Disposal ..........................36 8. TRANSPORT ........................37 9. WIRING DIAGRAMS ....................... 38 10. SPARE PARTS LIST ......................41 11. DECLARATION OF CONFORMITY ..................42 08.05.2019 Working Instructions WIDOS SPA 600 Page 5 of 42...
-
Page 6: Description Of The Product
1.1. Usage and purpose-oriented use The WIDOS SPA 600 has been designed only for the surveillance and the logging of butt welds in combination with a butt welding machine designed by WIDOS. All use of the SPA going beyond is not purpose oriented. -
Page 7: Structure Of The Spa
It contains the type, the serial number and the year of construction of the apparatus. 1.5.1. Technical data All important technical data of each single component are listed. This allows a quick information about working capacity and structure. 08.05.2019 Working Instructions WIDOS SPA 600 Page 7 of 42... -
Page 8: Widos Spa 600 General Data
Description of product Chapter 1 1.5.1.1. WIDOS SPA 600 General data Dimension (l x w x h): appr. 390x270x210 (mm) appr. 390x270x210 (mm) Weight: 6.3 kg 6.3 kg Power: 15 Watt 15 Watt Voltage: 230 V ( 10%) 110 V ( 10%) -
Page 9: Safety Rules
have read and understood the safety chapter of this manual and certify this by their signature. The safety-conscious working of the staff has to be checked in regular intervals. 08.05.2019 Working Instructions WIDOS SPA 600 Page 9 of 42... -
Page 10: Obligations Of The Worker
2.7. Dangers while handling the apparatus The apparatus SPA 600 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible. -
Page 11: Dangers Due To Electric Energy
Parts of the apparatus which are not in a perfect condition are to be replaced immediately. Only use original WIDOS spare and wear parts. In case of purchase orders please always state the number of the apparatus and the version! 2.11. -
Page 12: Functional Description
The respective pipe data are entered manually by means of the four buttons or with the corresponding pipe data card provided with a bar code which has to be read by the (optional) bar code reading pen. 08.05.2019 Working Instructions WIDOS SPA 600 Page 12 of 42... -
Page 13: Operating And Indicating Elements
Interface for barcode readind pen Connecting cable Holder for T-pieces Plug box for the heating element (when 230 V) Plug box for heating element probe (when 400 V) Outside temperature probe 08.05.2019 Working Instructions WIDOS SPA 600 Page 13 of 42... -
Page 14: Starting, Operating
(arrow) and screw it (1). Connect the T-piece (2) with the frontal hydraulic connection of the hydraulic aggregate. Connect the corresponding hose (3) of the basic machine, e.g. WIDOS 4600 or another type of WIDOS machines. 08.05.2019... -
Page 15: How To Connect The Spa To The Hydraulic Aggregate From 6100 Steel Version
Put the SPA onto the hydraulic aggregate (arrow) and screw it (1). Connect the T-piece (2) to the upper hydraulic connector of the hydraulic aggregate Connect the suitable hydraulic hose (3) of the basic machine e.g. WIDOS 6100 steel version to this spot. -
Page 16: How To Connect The Spa To The Closed Hydraulic Aggregate, From Widos 6100 Steel Version Upwards
Connect both hydraulic hoses (3) of the basic machine e.g. WIDOS 6100 steel version there. Put the special plug of the heating element into the multipolar power socket at the SPA (5) and secure by the bracket. -
Page 17: Description Of The Display
- Setting the pipe data and the project number; - Setting the type of the machine; - Printing the welding data; - Diagnosis menu; - Reset to the previous item of the menu. 08.05.2019 Working Instructions WIDOS SPA 600 Page 17 of 42... -
Page 18: Programming The Spa
Starting and operating Chapter 5 5.6. Programming the SPA As soon as the mains plug of the SPA 600 is connected to a plug box (mains / hydraulic aggregate), the display is lightened (the computer is being initialised). WIDOS GmbH Display: Germany 2. -
Page 19: Setting The Machine Types
Press button <+> for Yes Confirm Yes or No by pressing button <Enter> Traceability Display: Traceability can be select 2. line: Press button <+> for Yes Confirm Yes or No by pressing button <Enter> 08.05.2019 Working Instructions WIDOS SPA 600 Page 19 of 42... - Page 20 Next menu by pressing button <Enter> WIDOS 4400 Display: 09:43 03.05.2004 2. line: Enter the date Enter the date with buttons <+> and <-> Next menu by pressing button <Enter> 08.05.2019 Working Instructions WIDOS SPA 600 Page 20 of 42...
-
Page 21: Setting The Pipe Data
Change the angle by pressing buttons <+> and <>, confirm with button <Enter>; the heating element temperature according to DVS can not be changed. name of project Display: WIDOS..... 2. line: 08.05.2019 Working Instructions WIDOS SPA 600 Page 21 of 42... -
Page 22: Welding Process
5.7. Welding process As soon as the SPA 600 is programmed and connected to the hydraulic aggregate / mains as described, you can start welding. Please proceed as follows: Switch on the heating element and heat it up to welding temperature. -
Page 23: Dimension
<+ / - / Enter> Simultaneously pres all buttons <+ / - / Enter>. Then manually enter barcode of 1 pipe: Select first digit with <+/-> and jump to the next digit with <Enter>. 08.05.2019 Working Instructions WIDOS SPA 600 Page 23 of 42... -
Page 24: Weather / Protection (Except For Workshop Machines)
Switch off and remove the planer, then remove the produced cuttings. When planing is finished, necessarily press button <Enter>. Abort and back to basic menu by pressing button <C>. 1 step back by pressing buttons <Enter> (keeping pressed) and <->. 08.05.2019 Working Instructions WIDOS SPA 600 Page 24 of 42... -
Page 25: Compensation Of Mismatch
Maintain pressure until the pipe end lays completely at the heating element and a bead according to DVS has been formed. 08.05.2019 Working Instructions WIDOS SPA 600 Page 25 of 42... -
Page 26: Heating Up
Pressure ramp Increase continuously pressure up to desired pressure within the prescribed time for the pressure ramp. ramp Display: Display of: t=2s Pi=6 2. line: Heating element temperature and actual pressure 08.05.2019 Working Instructions WIDOS SPA 600 Page 26 of 42... -
Page 27: Joining / Cooling
TAWURtp9 2. line: (s. chapter 5.7.12). Release pressure (do not separate the pipes). Open the clamping devices and remove the welded piece. Back to basic menu by pressing button <Enter>. 08.05.2019 Working Instructions WIDOS SPA 600 Page 27 of 42... -
Page 28: Signification Of The Error Codes
Next step by pressing button <Enter>. delete CNC-RAM? Display: 2. line: Delete internal memory (RAM) by pressing button <+>. When pressing button <->, the internal memory (RAM) will not be deleted. 08.05.2019 Working Instructions WIDOS SPA 600 Page 28 of 42... -
Page 29: Welding Double Pipes
Select the language by pressing buttons <+> and <->. Next step by pressing button <Enter>. pipe in pipe Display: Select double pipe welding 2. line: When pressing button <+>, -Yes- is displayed pipe in pipe Display: 2. line: 08.05.2019 Working Instructions WIDOS SPA 600 Page 29 of 42... -
Page 30: Setting The Pipe Data For Welding Double Pipes
Select the dimension of the internal pipe by pressing buttons <+>, <> and <Enter>, next step by pressing button <Enter>. mat2 diam wall Display: PE80 14.6 2. line: Setting the dimension of the external pipe 08.05.2019 Working Instructions WIDOS SPA 600 Page 30 of 42... -
Page 31: Sd Card And Drive
The card can be read out with a WICON program (optional). The card may not be bent, opened, overheated and become wet! Please only use SD cards purchased from WIDOS. We will not be liable for any cards from other manufactures! 08.05.2019... -
Page 32: Bar Code (Optional)
As soon as the USB card reader has been plugged, it appears as removable medium in the drive list. Open the WIDOS folder, there you will find: - WICON2000 viewer for considering and printing the welding data, - working instructions for WICON2000 viewer as PDF file. -
Page 33: Diagnosis Program
- The automatic change to summer or winter time may be switched on or off 0000: change summer / winter time switched off 0001: change summer / winter time switched on 08.05.2019 Working Instructions WIDOS SPA 600 Page 33 of 42... - Page 34 - 0002 = mm / PSI / °C - 0003 = mm / PSI / °F - 0004 = inch / bar / °C - 0005 = inch / bar / °F 08.05.2019 Working Instructions WIDOS SPA 600 Page 34 of 42...
-
Page 35: Equipment Care / Maintenance / Repair
Prescribed maintenance and inspection works should be performed in time. The DVS gives the advice of inspection works after 1 year. The works should be performed at the WIDOS GmbH company or by an authorized partner. The operating staff has to be informed before the starting of the maintenance works. -
Page 36: Disposal
At the end of their life time, the apparatus and the wear parts have to be disposed of properly and non-polluting, and in accordance with the national laws of waste disposal. 08.05.2019 Working Instructions WIDOS SPA 600 Page 36 of 42... -
Page 37: Transport
Make sure that the box cover is closed correctly. During the construction of the transport box a stress was put on a light-weight construction. Take much care when using automatic handling and carrying machines. 08.05.2019 Working Instructions WIDOS SPA 600 Page 37 of 42... - Page 38 WIDOS Einsteinstraße 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de Electric diagrams 08.05.19 Working Instructions WIDOS SPA 600 Page 38 of 42...
-
Page 39: Wiring Diagrams
Wiring diagrams Chapter 9 08.05.2019 Working Instructions WIDOS SPA 600 Page 39 of 42... - Page 40 Wiring diagrams Chapter 9 08.05.2019 Working Instructions WIDOS SPA 600 Page 40 of 42...
-
Page 41: Spare Parts List
+49 7152 9939 40 GmbH info@widos.de Internet: www.widos.de 10. Spare parts list You can access our website and select our spare parts lists via the qr code shown here. Select “SPA 600” 08.05.2019 Working Instructions WIDOS SPA 600 Page 41 of 42... -
Page 42: Declaration Of Conformity
Technical director Heimerdingen, 08.05.2019 Place / Date Legally binding signature This declaration is to certify the compliance with the mentioned harmonizing regulations, however does not include any assurance of properties. 08.05.2019 Working Instructions WIDOS SPA 600 Page 42 of 42...
Need help?
Do you have a question about the SPA 600 and is the answer not in the manual?
Questions and answers