widos WELD IT 315 Steel Working Instructions Translation
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widos WELD IT 315 Steel Working Instructions Translation

Heating element butt welding machine
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WIDOS
W. Dommer Söhne GmbH
Working Instructions
Heating element butt welding machine
WIDOS WELD IT 315 Steel
Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
D-71254 Ditzingen-Heimerdingen
info @ widos.de
Translation
Keep for further use!
Phone
+49 7152 9939 - 0
Fax
+49 7152 9939 - 40
www.widos.de
Kunststoffschweißtechnik

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  • Page 1 D-71254 Ditzingen-Heimerdingen +49 7152 9939 - 40 info @ widos.de www.widos.de Kunststoffschweißtechnik Working Instructions Translation Heating element butt welding machine WIDOS WELD IT 315 Steel Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 Phone: +49 (0) 3 71 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: +49 (0) 3 71 / 8 15 73 - 20 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 2 of 45...
  • Page 3  WIDOS 23.07.2014 W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 3 of 45...

  • Page 4: Table Of Contents

    Machine overview .........................6 1.3. Safety measures ........................7 1.4. Conformity ..........................7 1.5. Designation of product......................7 1.5.1 Technical Data ........................7 1.5.1.1 WIDOS WELD IT 315 Steel General data ..............7 1.5.1.2 Planer.........................8 ® 1.5.1.3 WI HEAT Heating element ..................8 ® 1.5.1.4 WI FORCE Hydraulic aggregate................8...
  • Page 5 Basic machine ..................35 10.2. Planer ...........................37 ® 10.3. WI-FORCE Hydraulic aggregate ..................39 ® 10.4. WI-HEAT Heating element ....................41 10.5. Reception box ........................43 11. DECLARATION OF CONFORMITY ................45 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 5 of 45...

  • Page 6: Description Of Product

    1.1. Application and prescribed use The WIDOS WELD IT 315 Steel is made for heating element butt welding of pipes and fittings with a diameter range of Ø = 90 - 315 mm. It is a building site machine and is designed especially for the use on site as well as in the workshop.

  • Page 7: Safety Measures

    The type-labels are fixed on the control unit and on the basic machine. They contain the type of the machine, the serial number, and the year of construction. 1.5.1 Technical Data 1.5.1.1 WIDOS WELD IT 315 Steel General data Material: PP, PE 80, PVDF, PE 100 Pipe diameter range: OD 90 –...

  • Page 8: Planer

    50 Hz Hydraulic oil tank: approx. 1 l Electromotor and pump: RPM: 1380 (revs/min.) max. pressure of pump: approx. 120 bar Working pressure: 100 bar Weight: approx. 25,5 kg 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 8 of 45...

  • Page 9: Wi Precision Basic Frame

    The following accessories are part of the first delivery: Open-end wrench, size 19 Allan key angulate size 10 Torx-screw driverT10 optional Reduction inserts, roller brackets for the pipes 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 9 of 45...

  • Page 10: Safety Rules

     It is a help for using all the functions on your machine in an optimal way and helps you to make the work easier. The regulations for the prevention of accidents are valid (UVV). 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 10 of 45...

  • Page 11: Obligations Of The Owner

     Workers who are to be trained are only allowed to work at the machine under control of an experienced worker. 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 11 of 45...

  • Page 12: Dangers While Handling The Machine

    Kunststoffschweißtechnik 2.7. Dangers while handling the machine The machine WIDOS WELD IT 315 Steel is constructed according to the actual technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur.

  • Page 13: Special Dangers

     Make sure that the cables lie in such a way that the danger is maintained at a minimum. 2.11.4 Risk of injury by noises Noises exceeding 80 dB (A) may occur; during planing it is obligatory to wear ear protection! 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 13 of 45...

  • Page 14: Danger Of Squeezing By Clamping Tool And Guideways

     Machine parts that are not in perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always note the machine and version number.

  • Page 15: Functional Description

    The weld joint can be unclamped, the welding process is finished. ® WI HEAT heating element heats the pipes up to welding temperature Finished weld joint with internal and external bead 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 15 of 45...

  • Page 16: Operating And Indicating Elements

    Hydraulic connection for - Non-dropping quick-action hose coupling opening Pressure gauge Display of the hydraulic pressure Clamping lever - clamped, for building up pressure - unclamped, to releasing a pressure 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 16 of 45...

  • Page 17: Basic Machine

    ® When inserting the WI HEAT heating element take care that it lies in a cut-out of the pull-off bar (see arrows). 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 17 of 45...

  • Page 18: Elements At The Wi Heat

     on: signalizes that the heating element is heated up at the moment. It has not yet reached the desired temperature  Current supply for heating element 230V / 50Hz Connecting cable 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 18 of 45...

  • Page 19: Elements At The Planer

    Locking lever For locking the planer in basic machine / reception box, pull the planer locking in arrow device for unlocking 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 19 of 45...

  • Page 20: Starting And Operating

     In case of ambient temperatures below 5°C the following measures have to be taken: If need be, put up a welding tent and heat up the pipe ends.  Take measures against rain, wind and dust. 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 20 of 45...

  • Page 21: Insertion Of Reduction Inserts

    5.1.2 Using small and large reduction inserts If you want to weld a T-piece, you can remove the outer fixed clamping ring. For this remove the three screws. 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 21 of 45...

  • Page 22: Welding Process

    Then clamp the pipes with the clamping levers. In case of long pipe ends, use WIDOS rollerstands for alignment.  Check the clamping lever (chapter: 4.1, no: 14) on the hydraulic aggregate if it is loose, tighten it.
  • Page 23  After expiration of the cooling down period, release pressure therefore loosen clamping lever (14) on.  Open the clamping rings and remove the welded part.  Afterwards open the slides with button < >. 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 23 of 45...

  • Page 24: Welding Logs And Tables

    Phone +49 7152 9939 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 7152 9939 - 40 info @ widos.de www.widos.de Kunststoffschweißtechnik 6. Welding logs and tables 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 24 of 45...
  • Page 25 Welding logs and tables Chapter 6 Kunststoffschweißtechnik 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 25 of 45...
  • Page 26 Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The value for heating element temperature is between 200° C - 220° C.
  • Page 27 Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The value for heating element temperature is between 200° C - 220° C.
  • Page 28 Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The value for heating element temperature is between 200° C - 220° C.
  • Page 29 Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The value for heating element temperature is between 200° C - 220° C.
  • Page 30 Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The value for heating element temperature is between 200° C - 220° C.
  • Page 31 Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The value for heating element temperature is between 200° C - 220° C.
  • Page 32 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 The data in the colored, labeled arrays are interpolated, no garantee, based on DVS 2207 part 11 1 bar on manometer: 59 N The standard value for heating element temperature is 210°...
  • Page 33 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 The data in the colored, labeled arrays are interpolated, no garantee, based on DVS 2207 part 11 1 bar on manometer: 59 N The standard value for heating element temperature is 210°...
  • Page 34 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 The data in the colored, labeled arrays are interpolated, no garantee, based on DVS 2207 part 11 1 bar on manometer: 59 N The standard value for heating element temperature is 210°...
  • Page 35 Foundation: 2207, 2208 DIN 16932 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 The data in the colored, labeled arrays are interpolated, no garantee, based on DVS 2207 part 11 1 bar on manometer: 59 N The standard value for heating element temperature is 210°...
  • Page 36 Kunststoffschweißtechnik Foundation: 2208, 2207 Part 15 German association for welding Use for: 4900 WELD IT 315 / WELD IT 315 Steel HRG 0315 1 bar on manometer: 59 N The standard value for heating element temperature is 240° C +/- 8° C.

  • Page 37: Maintenance And Repair

    The DVS gives the advice of inspection works after 1 year. For machines with a specially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS GmbH company or by an authorized partner. 7.2.

  • Page 38: Used Hydraulic Oil

     Close until there is no air in the venting hose with button < >.  Then screw on the venting screw (Z1).  Than loosen lower venting screw (A1) for opening (righthand side). 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 30 of 45...

  • Page 39: Disposal

    At the end of their life time, the machine and the wear parts have to be disposed of properly and non-polluting, and in accordance with the national laws of waste disposal. 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 31 of 45...

  • Page 40: Transport

    These spots on the piston rod may damage the sealing. Therefor the eyes must be lubricated with PTFE- spray before transport! 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 32 of 45...

  • Page 41: Electric And Hydraulik Diagrams

    Einsteinstr. 5 Phone +49 7152 9939 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 7152 9939 - 40 info @ widos.de www.widos.de Kunststoffschweißtechnik Electric and hydraulik diagrams 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 33 of 45...
  • Page 42 Electric and hydraulic diagrams Chapter 9 Kunststoffschweißtechnik 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 34 of 45...

  • Page 43: Spare Parts List

    8 - 9 35 - 38 10 - 11 12 - 13 40 - 43 14 - 15 16 - 18 19 - 21 44 - 47 48 - 50 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 35 of 45...
  • Page 44 Hose bunch on one side shorter VSCHL5100 Reinforcement 2161B113 Pan-head screw M 6 x 20 DIN 7984 7984F020 Hexagon nut M 6 DIN 934 0934F Washer M 6 DIN 125 0125F 23.07.2014 Working instruction WIDOS WELD IT 315 Steel Page 36 / 1 of 45...
  • Page 45 Washer M 12 DIN 125 0125L Hexagon nut M 12 DIN 934 0934L Reduction insert OD 90 up to OD 280 mm 2168B101…* For ordering necessarilly give the dimensions ! 23.07.2014 Working instruction WIDOS WELD IT 315 Steel Page 36 / 2 of 45...

  • Page 46: Planer

    Spare parts list Chapter 10 Kunststoffschweißtechnik 10.2. Planer 7 - 11 3 - 5 13 - 14 22 - 24 18 - 20 23.07.14 Working iInstruction WIDOS WELD IT 315 Steel Page 37 of 45...
  • Page 47 0912H030 Chain wheel, small (11 teeth) K38011 Chain 3/8" (103 links) K38103 Chain joint KSCH38I Cover 214404 Pan-head screw M 4x16 DIN 912 0912D016 Torx-screw driver T10 ZT10 23.07.2014 Working instruction WIDOS WELD IT 315 Steel Page 38 of 45...

  • Page 48: Wi-Force Hydraulic Aggregate

    Spare parts list Chapter 10 Kunststoffschweißtechnik ® 10.3. WI-FORCE Hydraulic aggregate 3 - 4 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 39 of 45...
  • Page 49 Adjusting knob GN 626-35-B10-N on request Venting screw GN 552-31-R 3/8-B-2 on request Coupling box, FIRG 1/4" BSP 141201-B VMU14 Clamping lever on request Frame compl. on request 23.07.2014 Working instruction WIDOS WELD IT 315 Steel Page 40 of 45...

  • Page 50: Wi-Heat Heating Element

    Spare parts list Chapter 10 Kunststoffschweißtechnik ® 10.4. WI-HEAT Heating element 3 - 4 8 - 10 12 - 13 14 - 17 18 - 19 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 41 of 45...
  • Page 51 Oval-head screw 2,9x13 DIN 7981 7981B013 Strain relief H09076 Connecting cable with plug EK3220 Antikink grommet EKT08 Oval-head screw C4,2x19 DIN 7981 7981E013 Pan-head screw M 4x70 DIN 912 0912D070 23.07.2014 Working instruction WIDOS WELD IT 315 Stahl Page 42 of 45...

  • Page 52: Reception Box

    Spare parts list Chapter 10 Kunststoffschweißtechnik 10.5. Reception box 1 / 2 9 - 11 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 43 of 45...
  • Page 53 Spare parts list Chapter 10 Kunststoffschweißtechnik Reception box WIDOS WELD IT 315 Steel Pos. Name Piece Art.-No. Heat absorbing steel sheet 214528 Insertion for heating element 214523 Stirrup 214527 Fitting cab Ø20x2 J5401 Spacing bolt for heating element 214525 Spacing bolt for planer...

  • Page 54: Declaration Of Conformity

    The technical documentation is completely available. The above-mentioned company will provide the following technical documentation for inspection: - test certificate - other technical documentation Ditzingen - Heimerdingen, the 23.07.14 Martin Dommer (Technical director) 23.07.14 Working instructions WIDOS WELD IT 315 Steel Page 45 of 45...

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