widos MINIPLAST 2 Working Instructions Translation
  1. Manuals
  2. Brands
  3. widos Manuals
  4. Welding System
  5. MINIPLAST 2 / T-Piece
  6. Working instructions translation

widos MINIPLAST 2 Working Instructions Translation

Heating element butt welding machine
Hide thumbs Also See for MINIPLAST 2:
Table of Contents

Advertisement

Quick Links

Download this manual
WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax
Working Instructions
Heating Element Butt Welding Machine
Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing Director: Jürgen Dommer
Einsteinstr. 5
http://www.widos.de
Translation
WIDOS MINIPLAST 2
Keep for further use!
Phone ++49 (0)7152 / 9939 - 0
++49 (0)7152 / 9939 - 40
email: info@widos.de
Kunststoffschweißtechnik

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MINIPLAST 2 and is the answer not in the manual?

Questions and answers

Related Manuals for widos MINIPLAST 2

Summary of Contents for widos MINIPLAST 2

  • Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 http://www.widos.de email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Heating Element Butt Welding Machine WIDOS MINIPLAST 2 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing Director: Jürgen Dommer...
  • Page 2 D-09224 Grüna / Sachsen CH-9201 Gossau Phone: ++49 371 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: ++49 371 / 8 15 73 - 20 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 2 of 42...
  • Page 3 Due to this structure, the searched information can be easily found.  14.04.2014 WIDOS W.Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 3 of 42...

  • Page 4: Table Of Contents

    4.3. Elements at the Electric Planer (optional)................16 STARTING AND OPERATING ................17 5.1. Starting..........................17 5.1.1 Exchanging the Reduction Inserts..................18 5.2. Welding Process .........................18 WELDING TABLES ...................21 MAINTENANCE AND REPAIR................25 7.1. General..........................25 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 4 of 42...
  • Page 5 Table support ........................30 10.3. Clamping devices for fittings ....................32 10.4. Manual planer 4504220.....................34 10.5. Electric planer (optional)....................36 10.6. Heating element ........................38 10.7. Protective box ........................40 11. DECLARATION OF CONFORMITY ..............42 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 5 of 42...

  • Page 6: Description Of The Product

    1.1. Usage and purpose-oriented use The WIDOS MINIPLAST 2 has been designed for heating element butt welding of pipes and fittings out of PE, PP and PVDF with a diameter range of Ø = 20 - 110 mm. The machine is kept small so that it can easily be used in the pipe system.

  • Page 7: Safety Measures

    - Avoid humidity, if necessary use a welding tent - Avoid strong sun rays influence - Protect from wind, shut the pipe ends 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 7 of 42...

  • Page 8: Equipment And Accessories

    Torx screwdriver T10, for changing the knifes 8 each Pan-head screws M 4x16 / 20 DIN 912, for mounting the reduction inserts Flat-head screws M 6x12 DIN 7991, for mounting the fitting clamping devices (option) 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 8 of 42...

  • Page 9: Safety Rules

     have read and understood the safety chapter of this manual and certify this by their signature. The safety-conscious working of the staff has to be checked in regular intervals. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 9 of 42...

  • Page 10: Obligations Of The Worker

     No modifications, extensions or reconstructions may be made on the machine without permission of the manufacturer.  Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts. 2.7. Cleaning the machine The used materials and tissues are to be handled and disposed of properly, especially: ...

  • Page 11: Danger While Handling The Machine

    Kunststoffschweißtechnik 2.8. Danger while handling the machine The machine WIDOS MINIPLAST 2 is constructed according to the latest technical standards and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Danger Of Cutting / Squeezing / Catching Clothes

     Structural modifications on the machine without permission.  Unsatisfactory checking of parts of the machine which are worn out.  Repairs performed in an inexpert way.  In case of catastrophes and force majeure. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 12 of 42...

  • Page 13: Functional Description

    The pipes are joined under prescribed welding pressure and then cool down under pressure (cooling time). The welded joint can be unclamped, the welding process is finished. Heating element heats the pipes up to welding temperature Finished welding with internal and external bead 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 13 of 42...

  • Page 14: Operating And Indicating Elements

    - Advance of the slide Lower guide bar - Guidance for the slide - Fixing the planer - Rest for the heating element Hexagon screw (4x) - Setting the angle 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 14 of 42...

  • Page 15: Elements At Heating Element And Planer

    Ratchet - Turning around the planer Star grip screw and tin - Attaching the planer at the guidance bar by turning the disc screw and tin disc 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 15 of 42...

  • Page 16: Elements At The Electric Planer (Optional)

    Be especially cautions, there ist the danger of cuttings! Only activate the planer if it has been placed into the machine and secured by locking tin disc and star grip screw. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 16 of 42...

  • Page 17: Starting And Operating

     If the surrounding temperature is under 5° C, measures have to be taken:  Use a welding tent or preheat the pipe ends if necessary.  In addition, take measures against rain, wind and dust. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 17 of 42...

  • Page 18: Exchanging The Reduction Inserts

    (e.g. PE cleaner or WIDOS pipe cleaning tissues). The anti-adhesive coating of the heating element must remain undamaged in the working area.
  • Page 19 Add the movement force.  Open slide again somewhat.  Gather heating time, maximum change over time, cooling time and bead height for the pipe dimension to be welded from the table. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 19 of 42...
  • Page 20 If necessary, readjust the force during cooling (the force for cooling is the same as the adjustment pressure).  After expiration of the cooling time, release the force, remove the welded part and open the slide. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 20 of 42...

  • Page 21: Welding Tables

    Einsteinstr. 5 Phone ++49 (0)7152 / 9939 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 http://www.widos.de email: info@widos.de Kunststoffschweißtechnik 6. Welding tables 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 21 of 42...
  • Page 22 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 23 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 24 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 25 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 26 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 27 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 28 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 29 Table for PE Kunststoffschweißtechnik Foundation: 2207, 2208 DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 30 Table for PP Kunststoffschweißtechnik Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 31 Table for PP Kunststoffschweißtechnik Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 32 Table for PP Kunststoffschweißtechnik Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 33 Table for PP Kunststoffschweißtechnik Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 34 Table for PP Kunststoffschweißtechnik Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 35 Table for PP Kunststoffschweißtechnik Foundation: 2207, 2208, DIN 16932 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 36 Table for PVDF Kunststoffschweißtechnik Foundation: 2208, 2207 Part 15 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...
  • Page 37 Table for PVDF Kunststoffschweißtechnik Foundation: 2208, 2207 Part 15 German association for welding Use for: OD 20 - 110 Miniplast 2 / 110 OD 50 - 160 Maxiplast / 501 / 900 / 955 OD 50 - 160 Instaweld 160...

  • Page 38: Maintenance And Repair

    DVS gives the advice of inspection works after 1 year. For machines with a specially high usage percentage the testing cycle should be shortened . The works should be performed at the WIDOS GmbH company or by an authorized partner. 7.2. Clamping elements ...

  • Page 39: Transport

    Please place corrugated cardboard, plastic film or similar between each element in order to protect the machine parts.  Place both cases with the reducer inserts onto the rails. 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 26 of 42...

  • Page 40: Wiring Diagrams

    Einsteinstr. 5 Phone ++49 (0)7152 / 9939 - 0 WIDOS W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 http://www.widos.de email: info@widos.de Kunststoffschweißtechnik 9. Wiring diagram 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 27 of 42...

  • Page 41: Spare Parts List

    10. Spare parts list 10.1. Basic machine with clamping devices and reduction inserts 14 / 15 5 - 7 10 - 12 29 - 31 25 / 26 33 / 34 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 28 of 42...
  • Page 42 Spare parts list Chapter 10 Kunststoffschweißtechnik Basic Machine with Clamping Devices and Reduction Inserts Miniplast 2 Pos. Name Piece Order no. Straight pin 6 M 6x32 DIN 6325 0007F032 Coupling 454713 Ball bushing LKH 2540 Spring block 450113 Spring washer...
  • Page 43 Spare Parts List Chapter 10 Kunststoffschweißtechnik 10.2. Table support 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 30 of 42...
  • Page 44 Spare parts list Chapter 10 Kunststoffschweißtechnik Table support WIDOS MINIPLAST 2 Pos. Name Piece Order no. Basic frame 4501010 Hexagon nut M 8 DIN 934 0934H Threaded bolt 450116 Star grip DIN 6336-KT-40-M8-K on request 0632H050 Headless pin GN 632-M8-50...

  • Page 45: Clamping Devices For Fittings

    Spare Parts List Chapter 10 Kunststoffschweißtechnik 10.3. Clamping devices for fittings 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 32 of 42...
  • Page 46 Spare parts list Chapter 10 Kunststoffschweißtechnik Clamping device for fittings WIDOS MINIPLAST 2 Pos. Name Piece Order no. Right-hand clamping device for fitting 4508110R Draw bar S0115067 Knurled screw S0113 Hinge S0112 Rivet S0110 Handle 451714 Left-hand clamping device for fittings...

  • Page 47: Manual Planer 4504220

    Spare Parts List Chapter 10 Kunststoffschweißtechnik 10.4. Manual planer 14 / 15 6- 8 9 / 10 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 34 of 42...
  • Page 48 Spare parts list Chapter 10 Kunststoffschweißtechnik Manual Planer WIDOS MINIPLAST 2 Pos. Name Piece Order no. Blade MES072 Flat-head screw M 3x6 DIN 965 0965C006TX Flat-head screw M 5x12 DIN 7991 7991E012 Planer disk, right-hand 450402 Holder for planer 450401...

  • Page 49: Electric Planer (Optional)

    Spare Parts List Chapter 10 Kunststoffschweißtechnik 10.5. Electric planer (optional) 1- 7 12 - 13 14 - 15 17 - 18 22 - 26 28 - 30 32 - 33 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 36 of 42...
  • Page 50 Spare parts list Chapter 10 Kunststoffschweißtechnik Electric Planer WIDOS MINIPLAST 2 Pos. Name Piece Order no. Planer housing 450431 Coupling piece 450443 Nut M 10x1, hardened and tempered 0934J1 Washer M 10 DIN 125 0433J Disc 450441 Shaft for pinion 450440 Pinion M 1,5;...

  • Page 51: Heating Element

    Spare Parts List Chapter 10 Kunststoffschweißtechnik 10.6. Heating element 3 - 5 11 / 12 16 - 18 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 38 of 42...
  • Page 52 Spare parts list Chapter 10 Kunststoffschweißtechnik Heating Element WIDOS MINIPLAST 2 Pos. Name Piece Order no. Teflon-conical nipple H09091 Switch on/off with red illuminated H0903 Control cnob with slot H09075 Scale 180°-280° (d33) H09074 Window cap for handle shell (white)

  • Page 53: Protective Box

    Spare Parts List Chapter 10 Kunststoffschweißtechnik 10.7. Protective box 4 / 5 11 / 12 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 40 of 42...
  • Page 54 Spare parts list Chapter 10 Kunststoffschweißtechnik Protective Box WIDOS MINIPLAST 2 Pos. Name Piece Order no. Foot 450517 Screw cap J0207 Insert for planer 450511 Hoop 450516 Washer 10,5 DIN 125 0125J Bar for distance 4 450521 Insert for heating element...

  • Page 55: Declaration Of Conformity

    2. DIN EN 60204.1 Electric equipment of industrial machines 3. DIN EN 60555, DIN EN 50082, DIN EN 55014, Electro-magnetic resistance The technical documentation is completely available. Ditzingen-Heimerdingen, 14.04.2014 Martin Dommer (Technical director) 14.04.14 Working Instructions WIDOS MINIPLAST 2 Page 42 of 42...

Table of Contents