Pilz PIT gb LLLE Operating Manual

Pilz PIT gb LLLE Operating Manual

Pushbutton unit
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Control and signal devices
Operating Manual-1004627-EN-02

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  • Page 1 PIT gb Control and signal devices Operating Manual-1004627-EN-02...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    Contents Introduction Validity of documentation Using the documentation Definition of symbols Overview Unit features Scope of supply Safety Intended use Safety regulations Use of qualified personnel Warranty and liability Disposal For your safety Function description Device types Block diagrams Assembly positions Coloured caps Wiring Terminal assignment connectors...
  • Page 4 Contents Dimensions Technical details order no. G1000001-G1000002 Technical details order no. G1000003-G1000004 Safety characteristic data Order reference Product Spare part Accessories EC declaration of conformity Operating Manual PIT gb 1004627-EN-02...
  • Page 5: Introduction

    PIT gb Introduction Validity of documentation This documentation is valid for the product PIT gb. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction.
  • Page 6: Overview

    Use of the product outside the technical details (see chapter entitled "Technical details [ 21]"). Foreseeable misuse Use of the PIT gb under corrosive environmental conditions (cooling emulsions, surface treatment, gases, …) Please contact Pilz. Operating Manual PIT gb 1004627-EN-02...
  • Page 7: Safety Regulations

    PIT gb Use of a different object than the intended key when using the key-operated pushbutton or the key switch. Blocking of the key-operated pushbutton or the key switch with a foreign body. Safety regulations Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons.
  • Page 8: For Your Safety

    PIT gb For your safety WARNING! Loss of safety function due to manipulation of the control elements Manipulation of the control elements may lead to serious injury and death. – You should prevent any possibility of the control elements being ma- nipulated through the use of a spare control element.
  • Page 9: Function Description

    PIT gb Function description Device types The PIT gb provides an E-STOP pushbutton and three additional control elements to con- trol the functions of an overall plant or machine. Legend [1] S1 = pushbutton 1, illuminated/key-operated pushbutton/key switch or blind plug [2] S2 = pushbutton 2, illuminated [3] S3 = pushbutton 3, illuminated...
  • Page 10 PIT gb Illustration PIT gb Control element LLLE CLLE y BLLE y KLLE E-STOP without signal con- tact with signal contact Type code PIT gb L L E Blind plug = C Pushbutton illuminated = L Key-operated pushbutton = B Key switch = K Pushbutton illuminated = L Pushbutton illuminated = L...
  • Page 11: Block Diagrams

    S4.1 S4.2 S4.2 S4.3 S1.1 S1.2 PIT gb BLLE y PIT gb KLLE PIN PIT gb LLLE PIT gb CLLE y PIT gb BLLE y PIT gb KLLE +24 V UB +24 V UB +24 V UB +24 V UB...
  • Page 12: Assembly Positions

    PIT gb Assembly positions Possible assembly positions for the PIT gb: The mounting brackets with which the PIT gb is fastened to the mounting surface can be turned before assembly PIT gb (see figures). Without turning the mounting brackets Turning the mounting brackets 1 x to the left Turning the mounting brackets 1 x to the Turning the mounting bracket 2 x to the right right...
  • Page 13: Coloured Caps

    Wire colour Brown Blue White Green Pink Yellow Black 12-pin M12 male connector Grey Purple Grey-pink Red-blue NOTICE The colour marking for the connection lead only applies for the cable that Pilz supplies as an accessory Operating Manual PIT gb 1004627-EN-02...
  • Page 14: Installation

    PIT gb Installation Installation of device Please note: The mounting surface must have a max. unevenness of 0.5 mm. The housing of the PIT gb must make contact with the mounting surface over at least 5 mm on both ends (see figure). 5 mm 5 mm Legend...
  • Page 15: Attach Coloured Caps

    Legend [1] Alignment marking Commissioning Connection to evaluation device Suitable Pilz evaluation devices for the actuation of the LED and reading out all control ele- ments include: PNOZmulti PSSuniversal PLC Suitable Pilz evaluation devices for the evaluation of the E-STOP:...
  • Page 16: Troubleshooting

    PIT gb Always test the function with a connected evaluation device. Check the function of the E-STOP. Check the function of the other control elements. Troubleshooting Error Cause Description/measure LED off 0 V voltage supply not Check the wiring of the inputs present and/or no signal and outputs and rectify wiring at corresponding input...
  • Page 17 PIT gb Required tool PIT gb fixing spanner (see Accessories [ 26]) for threaded ring of the control ele- ment Screwdriver for Torx Tx 20 Procedure: Torque setting: Please note the information provided under Technical details [ 21]. 1. Disconnect the connection of the PIT gb to the evaluation device. 2.
  • Page 18 PIT gb 4. Loosen the fixing screws of the printed circuit board and carefully lift off the printed cir- cuit board (see figures). 5. Loosen the threaded ring of the control element that is to be exchanged and remove the threaded ring (see figure). 6.
  • Page 19 PIT gb 7. Screw the control element to the threaded ring again using 1,2 Nm (see figure) and ap- ply the printed circuit board again. a Make sure that the strands are not damaged, crushed or twisted here. 8. Screw the printed circuit board to the fixing screws with 1,8 Nm (see figure). 9.
  • Page 20: Dimensions

    PIT gb Dimensions 73,7 49,4 Front view Side view Operating Manual PIT gb 1004627-EN-02...
  • Page 21: Technical Details Order No. G1000001-G1000002

    PIT gb Technical details order no. G1000001-G1000002 General G1000001 G1000002 Approvals CE, UL/cUL CE, UL/cUL Self-monitored Lamp Kind Colour white white Electrical data G1000001 G1000002 Supply voltage Voltage 24 V 24 V Kind Voltage tolerance -20 %/+20 % -20 %/+20 % Output of external power supply (DC) 12 W...
  • Page 22: Technical Details Order No. G1000003-G1000004

    PIT gb Environmental data G1000001 G1000002 Storage temperature Temperature range -25 - 70 °C -25 - 70 °C Climatic suitability In accordance with the standard EN 60068-2-78 EN 60068-2-78 Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C Vibration In accordance with the standard EN 60947-5-2 EN 60947-5-2...
  • Page 23 PIT gb Electrical data G1000003 G1000004 Supply voltage Voltage 24 V 24 V Kind Voltage tolerance -20 %/+20 % -20 %/+20 % Output of external power supply (DC) 12 W 12 W Duty cycle 100 % 100 % Min. contact current 1 mA 1 mA E-STOP...
  • Page 24 PIT gb Key switch G1000003 G1000004 Quantity – Number of N/O contacts – Utilisation category In accordance with the standard – EN 60947-5-1 DC13 at – 24 V Max. current – 0,1 A 30.000 cycles Mechanical life – Service life mechanical, key not re- 300.000 cycles moved –...
  • Page 25: Safety Characteristic Data

    130.000 and EN 62061 Order reference Product Product type Features Order no. PIT gb LLLE Housing with three illuminated push- M12, 12-pin male connector G1 000 001 buttons, one E-STOP and coloured caps PIT gb CLLE y Housing with blind plug, two illumin-...
  • Page 26: Accessories

    European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PIT gb...
  • Page 27 Back cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95600621 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

This manual is also suitable for:

Pit gb clle yPit gb kllePit gb seriesPit gb blle y

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