Pilz PIT gb with PITreader Operating Manual
Pilz PIT gb with PITreader Operating Manual

Pilz PIT gb with PITreader Operating Manual

Control and signal devices
Table of Contents

Advertisement

Quick Links

PIT gb with PITreader
Operating Manual-1005249-EN-02
- Control and signal devices

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PIT gb with PITreader and is the answer not in the manual?

Questions and answers

Summary of Contents for Pilz PIT gb with PITreader

  • Page 1 PIT gb with PITreader Operating Manual-1005249-EN-02 - Control and signal devices...
  • Page 2 We do assure you that all persons are regarded without discrim- ination and on an equal basis. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    Introduction ..........................5 Validity of documentation ......................5 Using the documentation ......................5 Definition of symbols .........................5 Overview ..........................7 Product features........................7 2.1.1 PIT gb with PITreader Key ......................7 2.1.2 PIT gb with PITreader Card ......................7 Scope of supply.........................7 2.2.1 PIT gb with PITreader Key ......................7 2.2.2 PIT gb with PITreader Card ......................8...
  • Page 4 Contents Commissioning ........................27 Connection to evaluation device ....................27 Configure PITreader........................27 Checking the product ........................27 Operation ..........................28 Display and control elements ....................28 PITreader ..........................28 9.2.1 Position transponder on the PITreader ..................28 9.2.2 LED display PITreader ......................28 9.2.3 Firmware update PITreader ......................28 9.2.4 Reset PITreader to default setting ....................28 Troubleshooting ........................29...
  • Page 5: Introduction

    Introduction Introduction Validity of documentation This documentation is valid for the product PIT gb with PITreader. It is valid until new docu- mentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
  • Page 6 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PIT gb with PITreader 1005249-EN-02...
  • Page 7: Overview

    PIT gb with PITreader Key Housing with E-Stop pushbutton, 2 illuminated pushbuttons and PITreader Key PIT gb with PITreader Key is available in two versions: – PIT gb RLLE y up ETH with connections on the E-STOP end – PIT gb RLLE y down ETH with connections on the PITreader end...
  • Page 8: Pit Gb With Pitreader Card

    Overview 2.2.2 PIT gb with PITreader Card PIT gb QLLE y up ETH or PIT gb QLLE y down ETH 2 washers M5 Coloured caps (set), assorted colours Operating Manual PIT gb with PITreader 1005249-EN-02...
  • Page 9: Safety

    Safety Intended use The product PIT gb with PITreader is intended for use in safety circuits in accordance with IEC EN 60947-5-5, EN ISO 13850. Before using the product, a safety assessment of the overall system is needed in accordance with the Machinery Directive.
  • Page 10: Warranty And Liability

    – Only Pilz may exchange control elements. – Before disposing of a defective PIT gb with PITreader: the PIT gb with PITreader must be safety decommissioned. To do this, all the data must be deleted from the product, see under "Reset PITreader...
  • Page 11 Safety INFORMATION Do not remove the two protective caps on the connector until you are just about to connect the product. Operating Manual PIT gb with PITreader | 11 1005249-EN-02...
  • Page 12: Security

    Perform a risk assessment in accordance with VDI/VDE 2182 or IEC 62443-3-2 and plan the security measures with care. If necessary, seek advice from Pilz Customer Support. Further information on Security can be found in the operating manual for the PITreader (1004806).
  • Page 13: Function Description

    Function description Function description Product types In order to control the functions of a whole plant or machine, the PIT gb with PITreader con- tains the following: One E-STOP pushbutton Two pushbuttons One PITreader 5.1.1 PIT gb with PITreader Key...
  • Page 14 Function description The two M12 plug-in connectors [2] used to connect the product are located either on the E-STOP end (PIT gb RLLE y up ETH) or on the PITreader end (PIT gb RLLE y down ETH). E-STOP pushbutton S4 [3] The E-STOP pushbutton S4 [3] is used to shut down plant and machine sections in order to reduce or avert imminent or existing hazards to persons and damage to machinery or materials.
  • Page 15: Pit Gb With Pitreader Card

    Function description 5.1.2 PIT gb with PITreader Card [1] Rotatable mounting bracket [2] Two M12 plug-in connectors [3] E-STOP pushbutton S4 [4] Pushbutton S3, illuminated [5] Pushbutton S2, illuminated [6] PITreader Card S1 [7] Individual labelling option (width: 35 mm, height: 13 mm) M12 plug-in connectors [2] The two M12 plug-in connectors [2] used to connect the product are located either on the E-STOP end (PIT gb QLLE y up ETH) or on the PITreader end...
  • Page 16: Block Diagram

    Function description Pushbutton S2 [5] – With the pushbutton S2 [5] you can Reset the password of the PITreader to its default setting [ during power-up. PITreader Card S1 [6] The PITreader Card S1 [6] is used for authentication and authorisation on control sys- tems.
  • Page 17: Installation

    Potential installation positions of the mounting bracket on PIT gb with PITreader The mounting brackets used to fasten the PIT gb with PITreader to the mounting surface can be rotated before installing the PIT gb with PITreader, see the following examples for the PIT gb with PITreader Key:...
  • Page 18: Installing The Product

    Note: The PIT gb with PITreader must be installed on a solid surface (e.g. profile, panel). The PIT gb with PITreader must be situated so that it can easily be reached above the access level (e.g. base level, platform level).
  • Page 19: Attach Coloured Cap To Pushbutton

    Installation Procedure: 1. Provide the mounting surface [3] with drill holes for fastening the PIT gb with PITreader (see Dimensions [ 31]). 2. Rotate the mounting bracket [1] into the correct position for installation. 3. Fasten the PIT gb with PITreader to the mounting surface [3] and tighten the screws (including washers) with 4 Nm.
  • Page 20: Installation Pitreader Card Holder

    Installation Press the coloured cap [2] downwards, as far as it will go. The pushbutton [1] is then pressed. When the pushbutton is pressed [1]: Run your finger around the outer edge of the col- oured cap [2] in a circular motion until it clicks into place. Installation PITreader card holder 6.4.1 General guidelines...
  • Page 21: Distance Between Safety Gate And Pit Gb With Pitreader Card Holder

    Installation 6.4.1.2 Distance between safety gate and PIT gb with PITreader card holder It is important to ensure that there is sufficient distance [arrow] between the safety gate [1] and the PITreader card holder [2]. Ensure that the safety gate [1] can be opened un- hindered.
  • Page 22: Installation

    Installation 6.4.2 Installation Clean the two labelling surfaces [3] on the PIT gb [1]. The adhesive label positions must be smooth and free from dirt, dust and grease. On the first label blank [2], remove the protective film from the adhesive surface. Do not touch the adhesive surface, to ensure that the adhesive function is not comprom- ised.
  • Page 23 Installation Please note that the two wings [2, 3] are different [A, B] (arrows). Once installed [A], the respective underside of the wing must be flush with the underside of the PITreader card holder [1] (arrows). Check which of the two wings needs to be attached on the left [3] or right [2] on the PITreader card holder [1].
  • Page 24: Attach Pitreader Transponder Sticker

    Installation Clean the PIT gb housing [1] around the read head [5]. The adhesive position must be smooth and free from dirt, dust and grease. Guide the PITreader card holder [3] so that it is a little above the read head [5]; the open- ing [2] of the PITreader card holder [3] must face upwards.
  • Page 25: Wiring

    Use a 12-pin cable with an A-coded M12 female connector to connect the PIT gb with PITreader to an evaluation device (see Order reference: Accessories [ 41]). To connect the PIT gb with PITreader to a controller, use a 4‑pole cable with a D-coded M12 male connector (see Order reference: Accessories [ 41]).
  • Page 26 4-pin M12 female connector, earth on the connector hous- D‑coded Fig.: View of the PIT gb with PITreader from the connector end: Position of the coding elements on the connectors to protect the cables from twisting. Legend [1] Coding element on the 12-pin connector [2] Coding element on the 4-pin socket Operating Manual PIT gb with PITreader...
  • Page 27: Commissioning

    Commissioning Commissioning Connection to evaluation device Suitable Pilz evaluation devices for the actuation of the LED and reading out all control ele- ments include: PNOZmulti PSSuniversal PLC Suitable Pilz evaluation devices for the evaluation of the E-STOP, for example, are:...
  • Page 28: Operation

    9.2.4 Reset PITreader to default setting Procedure: 1. Switch off the supply voltage to the PIT gb with PITreader. 2. Press and hold pushbutton S2. 3. Switch on the supply voltage to the PIT gb with PITreader. 4. When the yellow LED lights up, release pushbutton S2.
  • Page 29: Troubleshooting

    If necessary, change the con- nection cable. Control element damaged External force Contact Pilz and arrange a re- placement for the product. LED on the PITreader flashes Fault on the PITreader Appropriate measures, see (e.g. hardware error, LED display PITreader.
  • Page 30: Maintenance And Testing

    Check after modifications Inspect the PIT gb with PITreader each time the plant/machine is modified. Exchanging the PIT gb with PITreader is also to be classed as a modification. During the inspection you must comply with the requirements of the applicable national regulations.
  • Page 31: Dimensions

    Dimensions Dimensions Ø 5,4 mm 73,7 mm 73,7 mm 40 mm 40 mm 40 mm 49,4 mm 51,4 mm Front view, example of PIT gb with Side view, example of PIT gb with Side view, example of PIT gb with PITreader Key PITreader Key PITreader Card...
  • Page 32: Technical Details

    Technical details Technical details General G1000020 G1000021 G1000041 G1000042 Certifications CE, EAC, FCC, IC, CE, EAC, FCC, IC, CE, EAC, FCC, IC, CE, EAC, FCC, IC, UKCA, UL/cUL UKCA, UL/cUL UKCA, UL/cUL UKCA, UL/cUL Self-monitored Lamp Kind Colour White White White White Transponders...
  • Page 33 Technical details Pushbutton G1000020 G1000021 G1000041 G1000042 Utilisation category in accordance with the standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 DC13 at 24 V 24 V 24 V 24 V Max. current 0,1 A 0,1 A 0,1 A 0,1 A Mechanical life 1,000,000 cycles...
  • Page 34 Technical details Environmental data G1000020 G1000021 G1000041 G1000042 Storage temperature Temperature range -25 - 70 °C -25 - 70 °C -25 - 70 °C -25 - 70 °C Climatic suitability in accordance with the standard EN 60068-2-78 EN 60068-2-78 EN 60068-2-78 EN 60068-2-78 Humidity 93 % r.
  • Page 35: Safety Characteristic Data

    Technical details 13.1 Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety level for your plant/machine. Operating mode B10d in accordance with EN ISO 13849-1: 2015 and EN 62061 E-STOP with signal contact 130.000 Operating Manual PIT gb with PITreader | 35...
  • Page 36: Supplementary Data

    2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 37: Network Data

    Supplementary data 14.2 Network data Pro- Direc- Trans- Port no. Can be Description tocol tion [*] port deactiv- protocol ated HTTP 1 … 65535 Web application: Default: 80 Browser is always forwarded to HTTPS HTTPS 1 … 65535 Web application: Default: Transport protection by TLSv1.2.
  • Page 38: Order Reference

    Order reference Order reference 15.1 Product Product type Features Order no. PIT gb RLLE y up PITgatebox with PITreader Key (pushbutton unit), housing with E- G1000020 STOP (2 NC/1 NO), 2 illuminated pushbuttons (1 NO each) and PITreader Key, top connection, M12, 12-pin male connector and M12, 4-pin female connector, Ethernet interface, IP65, 5 coloured caps in GN, BU, RD, YE and transparent PIT gb RLLE y down...
  • Page 39: Transponder Cards

    Order reference Product type Features Order no. PITreader key ye g Generic transponder key for authentication system PITreader, per- 402260WT missions freely configurable Colour: white Material: plastic PITreader key ye g Generic transponder key for authentication system PITreader, per- 402260YE missions freely configurable Colour: light yellow Material: plastic...
  • Page 40: Transponder Sticker

    Order reference Product type Features Order no. PITreader card ye 3 Transponder card for authentication system PITreader Card, per- 402333 mission for operating mode 1, 2 and 3 Colour: yellow Material: plastic PITreader card ye 4 Transponder card for authentication system PITreader Card, per- 402334 mission for operating mode 1, 2, 3 and 4 Colour: yellow...
  • Page 41: Accessories

    Order reference 15.5 Accessories Coloured caps Product type Features Order no. PIT gb color covers Colour covers for the illuminated pushbuttons (set) G1000009 PIT gb color cover Colour covers for the illuminated pushbuttons, white, IEC symbol G1000013 wh s1 Start PIT gb color cover Colour covers for the illuminated pushbuttons, white, IEC symbol G1000014...
  • Page 42 Order reference Product type Features Order no. PSEN cable Connection cable, PUR, yellow RAL1003, 12-pin, straight M12 570358 M12-12sf/ socket, on straight M12 connector, A-coded, cable length: 2 m M12-12sm 2m PSEN cable Connection cable, PUR, yellow RAL1003, 12-pin, straight M12 570359 M12-12sf/ socket, on straight M12 connector, A-coded, cable length: 3 m...
  • Page 43: Ec Declaration Of Conformity

    European Parliament and of the Council. 2006/42/EC on machines 2014/53/EU on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Representative: Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PIT gb with PITreader | 43 1005249-EN-02...
  • Page 44: Ukca-Declaration Of Conformity

    Radio Equipment Regulations 2017 The complete UKCA Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Pilz Automation Technology, Pilz House, Little Colliers Field, Corby, Northamptonshire, NN18 8TJ United Kingdom, eMail: mail@pilz.co.uk Operating Manual PIT gb with PITreader...
  • Page 45 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, E-Mail: info@pilz.com, Internet: www.pilz.com...

Table of Contents