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Poettinger TOP 632 A Operator's Manual

Double rotary swather
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Operator's manual
99+2870.EN.80U.0
Nr.
Translation of the original Operating Manual
Double Rotary Swather
TOP 632 A
(Type SK 2870 : MaschNr: +..00001)

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  • Page 1 Operator‘s manual 99+2870.EN.80U.0 Translation of the original Operating Manual Double Rotary Swather TOP 632 A (Type SK 2870 : MaschNr: +..00001)
  • Page 2 Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal. Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate. ❑ Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    Spring tines .............. 35 Change tine carrier ..........36 Disposal of old equipment ........36 Raising the machine ..........36 Lubrication chart ............37 TOP 632 A ............... 38 SERVICE Hydraulic plan ............39 TECHNICAL DATA Technical data ............40 Necessary connections..........

  • Page 5: Introduction

    INTRODUCTION Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...

  • Page 6: Ce Mark

    SYMBOLS USED CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.

  • Page 7: Meaning Of Warning Signs

    WARNING SIGNS Meaning of warning signs If unsure, refer to the operating instructions. (1x) 494,529 Grease nipple (25x) 494,646 Tighten all screws and nuts again after the first hours of operation. Nach den ersten Betriebsstunden (3x) Muttern bzw. Schrauben nachziehen. 494,695 Resserer les vis écrous après les 10 premières heures de fonctionnement.
  • Page 8 WARNING SIGNS Never reach into the crushing danger area as long as parts can move there. (1x) 495.154 Transmission 540 rpm (1x) 495,310 Secure your right by signing the declaration of transfer for correct product transfer. This secures your product (1x) liability.

  • Page 9: Position Of The Warning Signs

    WARNING SIGNS Position of the warning signs 2000_GB-WARNING SIGNS - 9 -...
  • Page 10 WARNING SIGNS 2000_GB-WARNING SIGNS - 10 -...

  • Page 11: Danger Area Around The Machine

    WARNING SIGNS Danger area around the machine The danger area around the machine is marked in grey DANGER and must not be entered. The machine operator must always keep the danger area within view. People located Life-threatening danger exists through swiveling and in the danger area must be instructed to leave.

  • Page 12: Attaching To Tractor

    ATTACHING TO TRACTOR General safety information Attaching the machine WARNING CAUTION Life-threatening danger exists - if the tractor or device Risk of injury due to squeezing when coupling and moves unexpectedly uncoupling machine on lower link. • Park the tractor/wagon combination only on •...
  • Page 13 ATTACHING TO TRACTOR 1. Couple the hitching device on the tractor: 3. Make electrical connections Lighting CAUTION - Connect 7-pin plug to tractor (E3) - Check that the lighting functions on the machine Risk of injury by crushing the fingers. •...

  • Page 14: Preparations For Initial Use

    ATTACHING TO TRACTOR Cutting to length procedure 4. Adjusting rake height - To adapt the lengths, hold cardan shaft halves next to one another in the shortest operating position (L2) and mark. The rake height dependent on the tractor and mount- ing angle of the device.

  • Page 15: Securing Of Unbraked Devices By Means Of A Tear-Off Chain

    ATTACHING TO TRACTOR 5. Set the lowering speed The throttle (1) is used to adjust the speed at which the rear rotor unit is lowered. The lowering speed has to be reset each time the tractor is replaced. Set the lowering speed 1.

  • Page 16: Parking The Implement

    PARKING THE IMPLEMENT Parking the implement CAUTION Park the implement in working position (= rotor lowered)! Risk of injury through raised support stand WARNING • Mind the self-opening support stand when unlocking it. Life-threatening danger exists if another person starts up the tractor and drives away or actuates the control lever of the hydraulic system while you are engaged in maintenance.
  • Page 17 PARKING THE MACHINE - Secure machine with anti-theft device 1. Fit anti-theft device (1) to the coupling 2. Secure anti-theft device (1) with a padlock. Should problems occur when uncoupling: - Position servo (ST) briefly on "Lower" (s). TD 26/92/16 Doing this will reduce any possible residual pressure present on the plug connection, then the hydraulic line can be uncoupled easily.

  • Page 18: Working And Transport Position

    WORKING AND TRANSPORT POSITION Driving on public roads Turn manoeuvres on slopes • Observe the statutory legislation of your country/state. WARNING • Drive on public roads only as described in the chapter "Transport position". Risk of serious injury or injury resulting in death •...

  • Page 19: Safety Advice

    WORKING AND TRANSPORT POSITION Safety advice Switching to transport position 1. Swivel machine to central position (M). DANGER Life-threatening danger exists through rotating rotors when reducing the transport height. • Switch off the pto shaft. • Remove the tractor key! •...
  • Page 20 WORKING AND TRANSPORT POSITION 5. Swivel all deflector hoops (10) up CAUTION Only remove the tine carriers if you wish to reduce the transport width to 2.20 m. Risk of injury by crushing the fingers. • Pay attention to the position and protect WARNING your fi...

  • Page 21: Converting From Transport To Working Position

    WORKING AND TRANSPORT POSITION Converting from transport to working 4. Set the warning signs to the working width 5. Swivel left and right deflector hoops (6) out position 1. Shut-off valve opened (pos. E) CAUTION Risk of injury by crushing the fingers. •...

  • Page 22: Operation

    OPERATION General guidelines on working with WARNING the machine Risk of serious injury due to long-term work with increased noise interference. DANGER The noise level in the workplace can deviate from the measured value (see Technical Data) particularly through Life-threatening danger exists through swivelling the differing types of tractor cabins.
  • Page 23 OPERATION Important notes prior to starting work CAUTION (see Supplement-A1 pts. 1, 2, 3 and 4)) Risk of a minor or moderate injury due to being parts being flung. 1. Switch on p.t.o. Always and only switch the p.t.o. drive on when all safety •...

  • Page 24: General Safety Information

    OPERATION General safety information WARNING Life-threatening danger exists - if the tractor or device DANGER moves unexpectedly Life-threatening danger exists through rotating rotors • Park the tractor/wagon combination only on and folding arms solid, level ground. On;y switch the PTO on if... •...

  • Page 25: Requirements For Operation

    OPERATION Requirements for operation 3. Swath transmission in position and fixed with T-screw (positioned at a maximum distance of 1. Fit all tine carriers to both rotors. 50 cm from the tines - risk of collision). • Fix tine carriers onto rotor arms and secure with linch Normal setting is approx.

  • Page 26: Tuning Of The Rotor Height

    OPERATION Tuning of the rotor height Example: rotor with tandem chassis: Requirements: -The machine is attached to the tractor and in the headland position - level and firm ground - 1.5 bar pressure in all tyres 639-13-12 3. Step F i n i s h 3.

  • Page 27: Swath Types

    OPERATION Swath types 1. Setting for two single swaths. A second trap sheet (44a) can be used in this operating position (optional extra). • Swivel rear rotor to right-side operating position (R2). 159-02-16 2. Setting for a side swath. Only one large swath is deposited on left side of implement in this operating position.

  • Page 28: Important During Work

    OPERATION Important during work Raise and lower the swath apron 1. Clean work - Lower the swath apron Forage is pulled back out of the swath 1. Open the ball valve on the corresponding rotor 2. Set control device to float position - Select a PTO speed that ensures all harvested produce is cleanly taken.

  • Page 29: The "Multitast" System

    THE "MULTITAST" SYSTEM Swather with the MULTITAST system General Feeler wheels are assembled on machines with a "MULTITAST" system. The rotor units are not rigidly positioned but can be swivelled up and down (approx. 4°) via a swivel joint. The feeler wheel can be used to obtain optimal adaptation of the tines to the ground when the surface is extremely uneven.

  • Page 30: Axle Fitting Direction

    MULTITAST Axle fitting direction The axle fitting direction is dependent on whether a feeler wheel is assembled on the rotors. When a feeler wheel is assembled, the chassis axles point in the same direction. Machine with feeler wheel: (Multitast) -The front axle is turned backwards. -The rear axle is turned backwards.

  • Page 31: General Maintenance

    GENERAL MAINTENANCE Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANGER b. We expressly draw your attention to the fact that genuine Life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.

  • Page 32: Articulated Shafts

    GENERAL MAINTENANCE Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.

  • Page 33: General Safety Information

    MAINTENANCE General safety information Gearbox DANGER NOTE Life-threatening danger exists through rotating rotors Property damage due to dry running of a gear unit and folding arms • Take care not to let the oil level fall below • Turn the rake off before leaving the cabin. the minimum.

  • Page 34: Tine Arms

    MAINTENANCE Damaged or missing shaft safeguards, protection funnels - Install new tine arm. Turn the rotor unit so that the or fastening chains must be replaced immediately. new tine arm can be inserted between the intake and output control (see below). Protect cardan shafts from weather conditions.

  • Page 35: Rotor Unit

    MAINTENANCE Changing the bearing bush of the tine arms Rotor unit Curved track Interval: 50 h Check distance (A) of shaft (W) at least 1x annually. Implementation: - Put the grease gun on the grease nipple (1) • The distance (A) in normal operation must be about 1 - Turn the rotor to ensure that the grease is evenly mm.

  • Page 36: Change Tine Carrier

    MAINTENANCE Change tine carrier Raising the machine The position (1) at which the jack may be used is indicated WARNING by stickers on the axles, left and right. Risk of injury resulting in death or other serious injury when transporting dismantled tine carrier. •...

  • Page 37: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...

  • Page 38: Top 632 A

    TOP 632 A 1800 SCHMIERPL_286 - 38 -...

  • Page 39: Service

    SERVICE Hydraulic plan 442.095 442.883 25 bar 445.002 0,32 l 442.881 442.882 1,2mm 445.089 442.095 442.884 140 bar 445.002 445.116 445.346 442.682 WARNING Key: 1 ... Steering Risk of serious injury - from pressurised hydraulic 2 ..Rear swath apron (option) accumulators.

  • Page 40: Type Plate Position

    TECHNICAL DATA Technical data TOP 632 A Number of rotors Number of tine arms per rotor Working width (clearing width) 3,28 - 5,99 m Necessary operating capacity from 35 kW (50 Total weight without frame extension 1740 kg Max. p.t.o.
  • Page 41 TECHNICAL DATA Optional equipment - Outer depth wheel - Front swath curtain - hydraulic swath cyrtain lifting (front and rear) - Spare wheel bracket - Drawbar 1 - Drawbar 2 Swath curtain for the front rotor unit (Weight 326 kg) Outer depth wheel (weight 39 kg) Outer depth wheel (weight 22 kg) - 41 -...
  • Page 42 SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 43 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 44 SUPPLEMENT - A Safety advice v. Secure the machine before leaving the tractor! w. Lower attached machinery completely! Turn motor off This operating manual contains this symbol at all points and remove ignition key! relating to the safety of persons. x.
  • Page 45 SUPPLEMENT - A the machine’s danger area! j. Never turn p.t.o. on when motor is turned off! 7. Maintenance k. When working with the p.t.o., ensure nobody is in the a. In principle, any overhaul, maintenance and cleaning danger areas where the rotating p.t.o. or cardan shaft work as well as eliminating any function faults should are located! be carried out with the drive turned off, motor at a...
  • Page 46 CARDAN SHAFT Supplement - B Adapting cardan shaft to tractor Ensure sufficient swivel space for the cardan shaft! - Trim the safety chain so that it cannot wind around the cardan shaft. NOTE Material damage - due to inferior spare parts •...
  • Page 47 CARDAN SHAFT Supplement - B - Lubricate with a brand-name grease before starting Important for driveshafts with friction work and every 8 hours worked. clutch - Before any extended period of non-use, clean and lubricate driveshaft. Torque is limited with overloading and brief torque peaks and evenly transferred during slipping.

  • Page 48: Lubricants

    - 48 - 1400_EN-BETRIEBSSTOFFE...
  • Page 49 - 49 - 1400_EN-BETRIEBSSTOFFE...
  • Page 50 - 50 - 1400_EN-BETRIEBSSTOFFE...
  • Page 51 Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): rotary rake TOP 632 A Type 2870 Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following directive:...
  • Page 52 Im Zuge der technischen Wei ter ent wick lung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH stän dig an der Verbesserung ih rer as technical developments continue, la mejora constante de sus productos, Pro duk te.
  • Page 53 PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Nord Steinbecker Str. 15 D-49509 Recke Telefon: +49 5453 911 4-0 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Süd...

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