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Poettinger TOP 662 Operator's Manual

Double rotary swather
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Operator's manual
99+2860.EN.80U.0
Nr.
Translation of the original Operating Manual
Double Rotary Swather
TOP 662
(Type SK 2860: + . . 00001)

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Summary of Contents for Poettinger TOP 662

  • Page 1 Operator‘s manual 99+2860.EN.80U.0 Translation of the original Operating Manual Double Rotary Swather TOP 662 (Type SK 2860: + . . 00001)
  • Page 2 Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal. Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate.  Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    TECHNICAl DATA Securing of unbraked devices by means of a tear-off Technical data ............42 chain ................ 15 Connections required TOP 662 ....... 43 Parking the machine ..........16 Equipment on request: ..........43 TRANSPORT Designated use of the swath rotor ......43 Safety advice ............17...

  • Page 5: Ce Sign

    Table of conTenTs CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements.

  • Page 6: Symbols Used

    symbols used CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.

  • Page 7: General Safety Tips

    General safety tips Travelling with implement in tow Before starting work The attached implement influences the travelling a. Before commencing work, the operator must be aware characteristics of the towing vehicle. of all operating devices and functions.The learning of these is too late after having already commenced •...

  • Page 8: Warning Signs

    Warning signs 060-19-003 Never reach into the crushing danger area as long as parts can move there. (2x) 495.171 Never reach into the crushing danger area as long as parts can move there. (2x) 495.154 1800_GB-Warning signs_2860 - 8 -...
  • Page 9 Warning signs Preferred hydraulic pressure and cardan shaft speed. (1x) 495.310 Zuschnittlinie Shut engine off and remove key before carrying out maintenance or repair work. (1x) 495.165 Secure your right to product warranty by signing the delivery declaration. 116 mm (1x) 495.713 Farben:...
  • Page 10 Warning signs Tyre pressure (2x) 495.668 Do not enter the rotor arms swivel range (2x) 495.166 495.166 bsb 449 567 A grease nipple position (18x) 494.646 Cut cardan shaft to length (1x) 495.851 1800_GB-Warning signs_2860 - 10 -...

  • Page 11: Overview

    overvieW Overview Designations: (6) Lower linkage attachment with support stand (1) Chassis (7) Inner jockey wheel (2) Rotor unit right rear (8) Outer jockey wheel (optional equipment) (3) Swath apron (9) Tine rack (4) Rotor unit left front (5) Spare wheel attachment for rotor chassis - 11 - 1400-GB-UEBERSICHT_2860...

  • Page 12: Tractor Requirements

    - The limiting chain or lower link stabilisers (5) are to the implement: be set so that the attached machine CANNOT move - Tractor output: TOP 662: from 44 kW / 60 sideways. (Safety measure for transportation) Hydraulic control on the lifting gear - Attaching: Lower link Cat.

  • Page 13: Necessary Hydraulic Connections

    TracTor requiremenTs Necessary hydraulic connections Design Consumer Single-acting Double-acting hydraulic connection hydraulic connection Standard Raising and lowering the rotor units Hydraulic swath apron *) Floating (Neutral) position required Power connections required Design Consumer Volt Power connection Standard Lighting 7-pin 12 V DC According to DIN-ISO 1724 Optional Single rotor operation...

  • Page 14: Attaching The Machine

    aTTaching The machine General safety information 2. Fold up support stand CAUTION DANGER Risk of injury from improperly mounted machine. Risk of death - in the event of unpredictable movements of tractor or machine • The machine may fall to the ground when the support leg is removed.

  • Page 15: Securing Of Unbraked Devices By Means Of A Tear-Off Chain

    AttAchiNg thE mAchiNE 5. Fit cardan shaft Parking position Rotary position - Turn engine off and remove ignition key. 3. Unlock the parking brake of the machine. - Before fitting the cardan shaft, clean and grease the 4. Put the crank into parking position. machine's connection profiles and the pto.

  • Page 16: Parking The Machine

    AttAchiNg thE mAchiNE Parking the machine The machine can be parked both in the working position and in the transport position. DANGER Risk of death - in the event of unpredictable movements of tractor or machine • Park the machine only on firm, level ground. •...

  • Page 17: Transport

    TransporT Safety advice Conversion from working to transport position DANGER 075-09-07 life-threatening danger through machine tipping over. • Carry out the change from working position to transport position, and vice versa, only on level, firm ground! 1. lifting the rotors DANGER NOTE life-threatening danger exists through moving parts...

  • Page 18: Changing From Headland To Transport Position

    TransporT Changing from headland to transport Driving on public roads position • Only transport the machine in the transport position! 075-09-39 1. lifting the rotors - use the single-action control unit to lower the rotor arm until the transport securing device (1) can be released. • Observe the statutory regulations for your country. - Release the transport securing device by pulling the • Driving on public roads may only be carried out as rope and holding.

  • Page 19: Frame - Chassis

    Type H e i g h t Width (m) l e n g t h to the tractor when driving straight ahead. (See illustration) TOP 662 wide The steering rod length can be re-adjusted if the implement 4.00 2.90 8.10 chassis does not trail flush.

  • Page 20: Transport Height 4 M - Fold In Swath Apron

    TransporT Transport height 4 m - fold in swath Transport height 3.5m - retract swath apron apron 1. pull bolt back, turn and allow to lock in retracted position The following steps are to be performed to reduce (by approx. 450mm) the implement height in transport position: 1.

  • Page 21: Transport Height 3.5M

    TransporT Transport height 3.5m 6. Go to transport position. - Remove tines and fold out the safety hoop 4. Remove the top three tines of both rotors. The tines are secured with linchpins. Store the tines removed in the holder provided. Operation of the tine holder 1.
  • Page 22 1. Insert the tine covers (4) alternatively from left to right onto the holder. 2. Secure the tine covers (4) with two splints per support (5). TOP 662 13 tine arms per side - 22 - 1700_EN-TRANSPORT_2860...

  • Page 23: Operation

    operaTion General guidelines on working with the Conversion from transport to working machine position 075-09-05 DANGER life-threatening danger exists through rotating rotors and folding arms • Turn the rake off before leaving the cabin. DANGER • Switch off engine and remove ignition key prior to any adjustment, maintenance or life-threatening danger through machine tipping over.

  • Page 24: Settings On Rotor Chassis

    OperatiOn - Move the swath apron into the working position Settings on rotor chassis Requirements: - level and firm ground - 1.5 bar pressure in all tyres - The machine is attached to the tractor and in the working position 1.

  • Page 25: Setting The Distance Of The Outer Feeler Wheel

    075-09-05 OperatiOn 5. Aligning the indicators Requirement: Rake height of both rotors is set to the same height. 2,0 cm - The inner tines should just sweep over the ground (approx. 2.0 cm) depending on fodder amount. - Adjust the working height to the ground conditions. - The fodder becomes dirty and the swath is damaged if the setting is too low.

  • Page 26: Example: Left Rotor With Tandem Chassis

    OperatiOn Example: left rotor with tandem chassis: Requirements: - level and firm ground - 1.5 bar pressure in all tyres - The implement is attached to the tractor and in the working position 639-13-12 3. Step Rake end 3. Step 4.

  • Page 27: Adjust Feeler Wheels

    OperatiOn Adjust feeler wheels 6. Step: Set the distance of the outer feeler wheel to the rotor. 1. Adjust the inner feeler wheel height using the The distance (A) of the outer feeler wheel to the tine tensioning screws (TS). rotor can be adjusted at intervals of 10 cm.

  • Page 28: Cardan Shaft Speed

    OperatiOn Cardan shaft speed Hydraulic swath apron The maximum cardan shaft speed is: 540 rpm Adjusting the swath apron hydraulically The recommended cardan shaft speed is: 400 - 1. Set the required swath with width the dual-action 450 rpm control unit. NOTE Property damage due to increased abrasion on the profile...

  • Page 29: Two-Swath Function (Optional Equipment)

    OperatiOn Two-swath function (optional 4. Now select the rotor with which you wish to work on the single rotor control unit. equipment) 5. Set the tractor control unit to floating position The two-swath function cannot be retrofitted! Continuing work with 2 rotors 1.

  • Page 30: Rotor Stabilisation Front

    OperatiOn Rotor stabilisation front 1. Automatic lowering of the middle swath curtain The implement is in working or transport position Factory settings: 1. Open the shut-off valve 2. Lower rotor arm by means of the control unit 3. Unfold rotor arm in working position 4.

  • Page 31: Swivelling From Working To Field Transport Position

    OperatiOn Step sequence control Adjusting the rotor stabilisation: - Park the machine on flat, solid ground. - Place the rotor in working position. DANGER life-threatening danger exists, if the machine starts to move or tilts. • Before making any settings, park the ma- chine on even, firm ground.

  • Page 32: Adjust The Curved Track

    OperatiOn Adjust the curved track The cam track can be adjusted if grass is left lying outside the swath. 1. Park the machine on an even surface and secure it against rolling off. (Use wheel chocks) 2. Take the three plastic plugs (1) from the openings on the underside of the rotor unit to gain access to the screws (2) on the curved track system.

  • Page 33: Working On Inclines

    WorkinG on inclines Take care when turning on inclines! • when cornering with the rotor units in the transport position. DANGER life-threatening danger through the tractor/trailer tipping on an incline, especially in transport position and when cornering. • Reduce general speed accordingly, espe- cially when cornering.

  • Page 34: General Maintenance

    general mainTenance Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANGER b. We expressly draw your attention to the fact that genuine life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.

  • Page 35: Articulated Shafts

    General maintenance Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.

  • Page 36: General Instructions Regarding Maintenance Work

    mainTenance General instructions regarding maintenance work DANGER life-threatening danger exists if another person starts up the tractor and drives away or actuates the control lever of the hydraulic system while you are engaged in maintenance. Set tyre tracking • Before carrying out maintenance and repair Tyre tracking for the right and left tyres can be adjusted work, switch off the engine.

  • Page 37: Tine Arms

    MAINTENANCE Tine arms Change tine arms - Loosen cover bolts (1). (tightening torque: 160 Nm) Position the Nordlock washers with the rough milling inside on top of one another. This means that both washers have the fine milling outside. - Attach cover to the new tine arm, fit it between the covers and tighten the screw.

  • Page 38: Rotor Unit

    2. Open the drain plug (2) distributed - Pump grease gun 3-4 times during a full rotation - Make 3-4 full rotations TOP 662 3. Drain the liquid grease. 4. Close the drain plug (2) 5. Continue as in section "Filling with Liquid Grease"...

  • Page 39: Lubrication Chart

    MAINTENANCE lubrication chart See "Operating Materials" supplement for more detailed information on the lubricants to be used. - 39 - 1901-DE Maintenance _2860...

  • Page 40: Spring Tines

    MAINTENANCE Disposal of old equipment DANGER Take service-life expired equipment to a legally regulated Danger to life - when entering the danger area around waste material recycling centre. the gyro. Only enter the danger area when there is no other option. Beforehand, make sure that Raising the machine •...

  • Page 41: Lubrication Chart

    lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...

  • Page 42: Technical Data

    Technical daTa Technical data Description TOP 662 (Type 2860) Number of rotors Number of tine arms per rotor Rotor diameter 3.07 m Working width 6.55 m Implement width in working position 6.8 - 7.6 m Transport width - folded up 2.9 m...

  • Page 43: Connections Required Top 662

    TECHNICAL DATA Type plate Connections required TOP 662 The chassis number is engraved on the type plate shown • 1 single-action hydraulic plug connection (with floating opposite. Guarantee claims, enquiries and spare parts position) operating pressure min.: 150 bar / max.: 200 orders cannot be processed without the chassis number.

  • Page 44: Hydraulic Plan

    Hydraulikplan hydraulic plan TOP 662 Hydraulic plan standard 445.537 445.537 442.525 442.525 448.095 448.095 Explanation: T-adapter 1 Lift Angle 2 Lower Hose/pipe 3 Tractor control unit, single-action 0° Straight hose end 4 Lifting cylinder front 90° Angled hose end 5 Lifting cylinder rear Erstellt am 17.04.2013...

  • Page 45: Hydraulic Plan Single-Rotor Operation

    Hydraulikplan TOP 662 Option „Einkreiselbedienung“ Hydraulic plan Hydraulic plan single-rotor operation 445.537 445.537 442.525 442.525 448.095 448.095 445.295 445.526 Explanation: T-adapter 1 Lift Angle 2 Lower Hose/pipe 3 Tractor control unit, single-action 4 Lifting cylinder front 0° Straight hose end 5 Lifting cylinder rear 90°...

  • Page 46: Hydraulic Plan Two-Swath Function

    Hydraulic plan Hydraulic plan two-swath function 442.121 442.567 442.567 442.565 442.565 442.560 448.095 448.095 0,8mm 141.22.123.0 445.537 445.537 445.503 244-14-26 Key: T-adapter 1 Raise / lower rotor Angle 2 Swath curtain Hose/pipe 3 Working width 4 Swath width 0° Straight hose end 5 Tractor control unit, single-acting 90°...

  • Page 47: Supplement

    supplement GB-Anhang Titelblatt _BA-Allgemein...
  • Page 48 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.

  • Page 49: Safety Advice

    Annex -A safeTy advice 6.) Appropriate use a. see technical data This operating manual contains this symbol at all points b. Intended use also includes compliance with the relating to the safety of persons. manufacturer's stipulated operating, maintenance and service conditions. 1.) Operating instructions a.
  • Page 50 Annex -A safeTy advice 10.) Asbestos 13.) General a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts. raising or lowering is ruled out! b.
  • Page 51 Supplement - A Safety advice v. Secure the machine before leaving the tractor! w. Lower attached machinery completely! Turn motor off and remove ignition key! This operating manual contains this symbol at all points relating to the safety of persons. x.
  • Page 52 Supplement - A the machine’s danger area! j. Never turn p.t.o. on when motor is turned off! 7. Maintenance k. When working with the p.t.o., ensure nobody is in the a. In principle, any overhaul, maintenance and cleaning danger areas where the rotating p.t.o. or cardan shaft work as well as eliminating any function faults should are located! be carried out with the drive turned off, motor at a...
  • Page 53 Cardan shaft Supplement - B Adapting cardan shaft to tractor Safety chain - Use chain to prevent tube guard from rotating. Ensure sufficient swivel space for the cardan shaft! NOTE - Trim the safety chain so that it cannot wind around the material damage - due to inferior spare parts cardan shaft.
  • Page 54 Cardan shaft Supplement - B Important for driveshafts with friction - Lubricate with a brand-name grease before starting work and every 8 hours worked. clutch - Before any extended period of non-use, clean and lubricate driveshaft. Torque is limited with overloading and brief torque peaks and evenly transferred during slipping.

  • Page 55: Lubricants

    - 55 - 1400_EN-BETRIEBSSTOFFE...
  • Page 56 - 56 - 1400_EN-BETRIEBSSTOFFE...
  • Page 57 - 57 - 1400_EN-BETRIEBSSTOFFE...

  • Page 58: Combination Of Tractor And Mounted Implement

    Important addItIonal InformatIon for your safety Combination of tractor and mounted implement DANGER life hazard or material hazard - due to overload on tractor or wrong tractor ballast distribution. • Make sure that hitching the implement (in the front and rear three-point linkage) does not lead to exceeding the maximum total admissible weight of the tractor, the axle loads or the load capacity of the tyres.
  • Page 59 Important addItIonal InformatIon for your safety CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If the front hitched implement (G ) does not reach the minimum required ballasting Front (G ), the weight of the front hitched implement must V min be increased to the minimum ballasting Front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
  • Page 60 PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): rotary rake Type TOP 662 Serial no. 2860 The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU...
  • Page 61 Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos, Produkte.
  • Page 62 PÖTTINGER landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Nord Steinbecker Str. 15 D-49509 Recke Telefon: +49 5453 911 4-0 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Süd...

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