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Summary of Contents for Poettinger NOVACAT 225 H
- Page 1 + INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3 "Translation of the original Operating Manual" 99 377.GB.80Q.0 NOVACAT 225 H / HED / HCRW (mudel PSM 377 : + . . 01001) NOVACAT 265 H / HED / HCRW (mudel PSM 378 : + .
- Page 2 A confirmation is required to verify that the machine and operating instructions have been handed over correctly. For this purpose - Document A is to be signed and returned to Pöttinger or via the internet to www.poettinger.at - Document B remains with the specialist dealer handing over the machine.
- Page 3 In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary. For this purpose please do the following: - sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at - document B stays with the specialist factory delivering the machine.
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Page 4: Table Of Contents
TABLE OF CONTENTS Safety hints to observe in supplement! Table of contents WARNING SIGNS Installing cutter blades ..............28 CE sign ....................5 Changing oil - Cutter bar ..............28 Meaning of warning signs ..............5 Check initial spring tension............. 29 Alter spring tension ................. -
Page 5: Warning Signs
WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates out ward ly that this machine con forms to the engineering guideline regulations and the other relevant EU guidelines. Recommendations EU Declaration of Conformity (see supplement) for work safety By signing the EU Declaration of Conformity, the ma nu fac tu r er declares that the machine being All points referring... -
Page 6: Attaching To Tractor
ATTACHING TO TRACTOR Attaching implement to tractor Safety hints: see supplement-A1 points 7.), 8a. - 8h.) - Attach mower so that the edge of the tractor-side drum is just outside the right-hand tractor tyre! - See also chapter "Side-located attachment", supplement-D - Adjust lower link bolt (1) on frame accordingly. -
Page 7: Adjusting Lower Links
ATTACHING TO TRACTOR Adjusting lower links • The drive shaft (GW) position should be approximately horizontal when mowing. - Set the tractor's lifting gear accordingly (H1) - Set the tractor hydraulics (ST) using the bit stop. This height allows optimal evenness when working on uneven ground TD 4-00-1 and need not be changed for swinging cutter bar up. -
Page 8: Transport- And Working Position
TRANSPORT- AND WORKING POSITION Conversion from working to transport position Safety Precaution! NOTE: Attention! see supplement- The implement has been so designed that the mower Take care with transport positions 1, 2, 3. A1 points 7.), 8c. unit is positioned as close as possible to the tractor. Before swivelling the cutter bar up, turn This has important advantages for both mowing and - 8h.) -
Page 9: Transport Position - 1
TRANSPORT- AND WORKING POSITION Transport position - 1 Transport position - 2 Attention! Mower bar only swivelled up at the side. Mower bar swivelled back. Important Cutter bar o the rear and swivelled up until it stops instructions (approx. 20°) in the chapter entitled ”Parking the implement”... -
Page 10: Transport Position - 3
TRANSPORT- AND WORKING POSITION Transport position - 3 Reducing the Total Height Note: Before converting to transport position Cutter bar to the rear and swivelled up (approx. For safety reasons 90°). • The external guard plate (10) can be swivelled in to the mower reduce the total height (- 30 cm) when in the transport disks must be... -
Page 11: Dismount And Parking
DISMOUNT AND PARKING Dismount implement from tractor Attention! • Always Instructions Important! park implement The lever 13b is a safety device. It should not be Keep to the order of operation steadfast changed in its form and functions. 1. Shift servo to floating position so that no residual air •... -
Page 12: Parking The Implement
DISMOUNT AND PARKING Parking the implement Support Stand Beware! The implement can be parked in two positions (R and The support stand can be pinned in 4 positions Before Positions 1, 2, 3: when parking the implement uncoupling Position 4: For transport and operating positions the lower link, Parking the implement on the support stand always secure... -
Page 13: Working On Slopes
WORKING ON SLOPES Take care when turning on slopes! The tractor's travelling characteristics are influenced by the weight (G) of the mower unit. This can lead to dangerous situations, especially on slopes. Danger of tipping occurs - when the mower unit is facing downhill and in a raised position, Note: - when travelling in a left-hand curve with the mower unit... -
Page 14: Initial Operation
INITIAL OPERATION Important notes prior to starting work 5. Remain at a distance when the engine is running. Safety hints: - Keep people out of the danger zone as any foreign bodies ejected by the mower could injure them. See Supplement A, pt. 1. - 7.) Special care is necessary on stony After the first hours of operation... -
Page 15: Mowing
INITIAL OPERATION Mowing Adjustment • The tractor's hydraulics must be set so the machine can follow the ground contours. 1. Set cutting height by turning upper link spindle - Hydraulic control valve (ST) on Floating position (max. 5° incline for mower discs) - The cardan shaft (GW) position should be roughly horizontal when mowing. -
Page 16: Conditioner
CONDITIONER Mowing with the conditioner The conditioning effect can be modified: - with lever (13), which adjusts the gap between adjustable plate and rotor. The conditioning effect is most intense with the lever at the bottom of its travel (Pos. 3). However the crop should not be chopped. -
Page 17: Dismounting And Mounting The
CONDITIONER Dismounting and mounting the conditioner Reduce spring tension before dismounting the conditioner Pin bolt (18) in the relative position (a, b, c) - see chapter "MAINTENANCE" Otherwise the danger exists that the mounting frame of the cutter bar could swivel up in jerks and jolts when uncoupling the lower link 1. - Page 18 CONDITIONER 5. Release left and right locks Important! • Spring loaded positioning bolt up to 2004 • Screwed in from 2004 model model When mowing Remove screw (S) without Remove linch pin (V1) and release bolts (Spring loaded positioning bolt = optional) conditioner, •...
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Page 19: Mowing Without Conditioner
CONDITIONER Mowing without Conditioner Take particular notice when the conditioner is detached rom the cutter bar Safety hint A machine with a conditioner (CR) as a complete unit is fitted with proper protection elements. Should the conditioner be detached however, the mowing unit no longer has complete protection covering. - Page 20 - 20 - 0400-D ROTOR_377...
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Page 21: Roller Conditioner (Novacat 266 F, 306 F)
ROLLER CONDITIONER (NOVACAT 266 F, 306 F) Settings Note! Side pressure springs Dismounting and mounting the - to set the gap between the rubber cylinders roller conditioner - adjustable through screw (B) -see chapter „CONDITIONER“ Cleaning and maintenance Clean with water after every operation - the rubber cylinders - the side bearing (if using a high pressure cleaner see chapter... -
Page 22: Set The Positions Of The Guiding Plates
SET THE POSITIONS OF THE GUIDING PLATES Variation "Extra dry" system Note The settings listed below are to be understood as basic settings. Because of the various types of crops, an optimum setting of the guiding plates can possibly first be ascertained when the machine is in use. NOVACAT 225 extra dry NOVACAT 265 extra dry Swathes... -
Page 23: Dismount Guide Plate
SET THE POSITIONS OF THE GUIDING PLATES Dismount guide plate When spreading it could occur that the left mounted guide plate (LB) reduces the spread width. - Mount guide plate (LB) onto the top side of the conditioner If a greater spread width is required, the guide plate can be removed. -
Page 24: Swath Discs
SWATH DISCS Swath Discs With the swath discs a narrower swath is formed when mowing. This prevents them from being run over by the tractor's wide tyres. Mount guide plates - left (1) and right (2) Setting both tension springs for high dense forage basic setting for short forage... -
Page 25: Collision Safety Device
Instruction: adjusting measurement (X1) is the same for all types (110 EUROCAT 275 H, 275 H-ED: X1 = 110 mm (min. 100 mm) NOVACAT 225 H, 225 H-ED X1 = 110 mm (min. 100 mm) NOVACAT 265 H, 265 H-ED: X1 = 110 mm (min. -
Page 26: Maintenance
MAINTENANCE Safety point Parking in the open • Turn engine off when ad ju st ment, service and repair When parking in the open for Safety points! work is to be done. long periods of time, clean piston rods and then coat with grease. •... -
Page 27: Cutter Bar Oil Level Check
SERVICE AND REPAIR Important! Cutter bar oil level check Note! In doing so the cutter bar must be in horizontal position. • Under normal operating conditions, oil is to be - Take out oil filler plug (63) and top up oil "SAE 90" up •... -
Page 28: Changing Oil - Angular Gear
SERVICE AND REPAIR Changing oil - Angular gear Changing oil - Cutter bar - Change oil after the first 50 operating hours. Under normal operating conditions, oil is to be - Change oil after the first 50 operating hours or after replenished annually (OIL LEVEL). -
Page 29: Check Initial Spring Tension
MAINTENANCE Check initial spring tension. 1. Mount the implement onto the tractor - see chapter “Mounting onto Tractor” 2. Lower cutter bar to the ground - the ground bearing load of the cutter bar outside right should be about 75 kg. Alter spring tension 1. -
Page 30: Tabel
MAINTENANCE - Bj. 2001: At the same time turn the half-bolt 180° and take it out of the bore (17a). Afterwards put in the half-bolt (17) and turn as far as possible so that the pin bolt can be again inserted. + Bj. -
Page 31: Checking Wear On Mowing Blade Holders
MAINTENANCE Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (30) Danger of accident - bolts of mowing blades (31) if wearing parts are worn If such wearing parts are worn out they must not be used any longer. -
Page 32: Holder For A Quick Change Of Cutter Blades
MAINTENANCE AND SERVICE Holder for a quick change of cutter blades Changing the Cutter Blades (up to 2003 model) Attention! 1. Insert lever (H) horizontally between cutter disc and For Your Safety holder (30) • Regularly check that cutter blades are tightened firmly! 2. -
Page 33: Changing The Cutter Blades (From 2004 Model)
MAINTENANCE AND SERVICE Changing the Cutter Blades (from 2004 model) 1. Insert lever from left or right side on the cutter disc ”Pos A” until it stops. 2. Swing lever from ”pos. A” to ”pos. B” and push the movable holder (30) down. 3. -
Page 34: Technical Data
TECHNICAL DATA Technical data (Type PSM 377) (Type PSM 378) NOVACAT 225 / NOVACAT 225 ED NOVACAT 265 / NOVACAT 265 ED Kat. II Kat. II Three-point linkage (adjustable) Three-point linkage (adjustable) 2,30 m 2,62 m Working width Working width No. -
Page 35: The Deä Ned Use Of The Mower Unit
TECHNICAL DATA Position of Vehicle Identification Plate The chassis number is engraved on the name plate illustrated on the left. Warranty claims, enquiries and spare parts orders cannot be made without quoting the chassis number. Please enter the number on the title page of the Operating Instructions immediately on taking delivery of the vehicle/equipment. -
Page 36: Supplement
SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein... - Page 37 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
- Page 38 SUPPLEMENT - A Recommendations for work safety Recommendations for work safety 5.) Spare parts All points refering to safety in this manual are a. The original com po nents and ac ces so ries have been in di ca ted by this sign. de sig ned especially for these machines and appliances.
- Page 39 SUPPLEMENT - A 9.) Transport of persons prohibited a. The transport of persons on the machine is not permitted. b. The machine may only be driven on public roads when in the position sti pu la ted for road trans port. 10.) Driving ability with auxiliary equipment a.
- Page 40 PTO SHAFT Supplement - B Matching driveshaft to tractor Instructions for working To determine the actual length required, hold the two halves The permissible pto speed may not be exceeded when Be advised! of the driveshaft side by side. using the implement. - The hitched implement may continue to run after the Only use the pto is switched off.
- Page 41 PTO SHAFT Supplement - B Information on function when using a cam shifting clutch. This overload clutch switches the torque transmitted to zero if overloaded. To revert to normal operation, stop the p.t.o. drive briefly. The clutch reengages at a speed below 200 rpm. Be advised! Re-engaging is also possible by decreasing the p.t.o.
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Page 42: Lubrication Chart
Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions... - Page 43 FETT (IV) FETT 050-05-02 (III) (III) (III) (III) (III) 0,7 Liter 2,1 Liter 2,6 Liter 3,0 Liter 3,5 Liter (100 ) NOVACAT 225 NOVACAT 265 NOVACAT 305 NOVACAT 350 - 43 - 0500-SCHMIERPLAN (379)
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Page 44: Lubricants
- 44 - 1400_EN-BETRIEBSSTOFFE... - Page 45 - 45 - 1400_EN-BETRIEBSSTOFFE...
- Page 46 - 46 - 1400_EN-BETRIEBSSTOFFE...
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Page 47: Attachment Variations
SIDE-LOCATED ATTACHMENT Attachment variations Example: Tractor with a width of 195 cm. 195 cm 7 cm 10 cm 15 cm 1. Attachment variation (7 cm) • Install lower link bolts according to sketch - left 10 cm TD 26/96/7 - right 15 cm 100 cm 195 cm 7 cm... -
Page 48: Repairs On The Cutter Bar
REPARAIR INSTRUCTIONS Repairs on the cutter bar • Adjust markings in a line (K1, K2). • Only screw the nut (M) on when there is sufficient thread length in order to prevent any damage. • Secure nut (M) against loosening. - with „Loctite 242“... -
Page 49: Taper Bushes
TAPER BUSHES Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes). -
Page 50: Combination Of Tractor And Mounted Implement
IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor. - Page 51 IMPORTANT! ADDITIONAL INFORMATION 3. CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 52 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: Pöttinger Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower NOVACAT 225 / 225 ED 265 / 265 ED Type Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU...
- Page 53 Im Zuge der technischen Wei ter ent wick lung La société PÖTTINGER Landtechnik GmbH Following the policy of the PÖTTINGER arbeitet die PÖTTINGER Landtechnik améliore constamment ses produits grâce Landtechnik GmbH to improve their products GmbH stän dig an der Verbesserung ih rer au progrès technique.
- Page 54 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: 0043 (0) 72 48 600-0 Telefax: 0043 (0) 72 48 600-2511 e-Mail: info@poettinger.at Internet: http://www.poettinger.at GEBR. PÖTTINGER GMBH Stützpunkt Nord Steinbecker Strasse 15 D-49509 Recke Telefon: (0 54 53) 91 14 - 0 Telefax: (0 54 53) 91 14 - 14 PÖTTINGER France...
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