Poettinger TOP 692 A Operator's Manual

Double rotary swather

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Operator's manual
99+2870.EN.80X.0
Nr.
Translation of the original Operating Manual
Double Rotary Swather
TOP 632 A
(Type SK 2870 : MaschNr: +..00001)
TOP 692 A
(Type SK 2871 : MaschNr: +..00001)
TOP 782 A
(Type SK 2872 : MaschNr: +..00001)

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Summary of Contents for Poettinger TOP 692 A

  • Page 1 Operator‘s manual 99+2870.EN.80X.0 Translation of the original Operating Manual Double Rotary Swather TOP 632 A (Type SK 2870 : MaschNr: +..00001) TOP 692 A (Type SK 2871 : MaschNr: +..00001) TOP 782 A (Type SK 2872 : MaschNr: +..00001)
  • Page 2 Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal. Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate.  Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.
  • Page 4: Table Of Contents

    Change tine carrier ..........39 Disposal of old equipment ........39 Raising the machine ..........39 Lubrication chart ............40 TOP 632 A / TOP 692 A / TOP 782 A .......41 SERVICE Hydraulic plan ............42 TECHNICAL DATA Technical data ............43 Connections required ..........
  • Page 5: Introduction

    INTRODUCTION Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...
  • Page 6: Ce Mark

    SYMBOLS USED CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.
  • Page 7: Meaning Of Warning Signs

    WARNING SIGNS Meaning of warning signs If unsure, refer to the operating instructions. (1x) 494.529 Grease nipple (25x) 494.646 Tighten all screws and nuts again after the first hours Nach den ersten Betriebsstunden of operation. (3x) Muttern bzw. Schrauben nachziehen. 494.695 Resserer les vis écrous après les 10 premières heures de fonctionnement.
  • Page 8 WARNING SIGNS Never reach into the crushing danger area as long as parts are able to move there. (1x) 495.154 Cardan shaft speed: 540 rpm (1x) 495.310 Secure your legal rights by signing the Transfer Decla- ration for the correct product handover. This will ensure (1x) product liability.
  • Page 9: Position Of The Warning Signs

    WARNING SIGNS Position of the warning signs 2100_EN-WARNING SIGNS_2870 - 9 -...
  • Page 10 WARNING SIGNS 2100_EN-WARNING SIGNS_2870 - 10 -...
  • Page 11 WARNING SIGNS 084-19-224 Rhomboid drawbar option: 2100_EN-WARNING SIGNS_2870 - 11 -...
  • Page 12: Danger Area Around The Machine

    WARNING SIGNS Danger area around the machine The danger area around the machine is marked in grey DANGER and must not be entered. The machine operator must always keep the danger area within view. Persons in Life-threatening danger exists through swiveling and the danger area must be directed to immediately leave.
  • Page 13: Attaching To Tractor

    ATTACHING TO TRACTOR General safety information Attaching the machine WARNING CAUTION Risk of fatal or serious injury if the tractor or machine Risk of injury due to crushing when coupling and moves unexpectedly uncoupling machine to lower link. • Park the tractor/wagon pair only on solid, •...
  • Page 14 ATTACHING TO TRACTOR 1a. Connect standard drawbar to tractor (option) 2a. Fold up standard drawbar support stand CAUTION CAUTION The risk of fingers being crushed exists. Risk of injury from improperly attached machine. • Protect your fingers when connecting the lower link bar to the lower link! •...
  • Page 15 ATTACHING TO TRACTOR 2b. Fold up the parallelogram drawbar support 2c. Fold up the drawbar support stand stand underneath CAUTION CAUTION Risk of injury from improperly attached machine. Risk of injury from improperly attached machine. • The machine could drop when the support stand is removed.
  • Page 16: Preparations For Initial Use

    ATTACHING TO TRACTOR Preparations for initial use 5. Fit cardan shaft 1. Put the machine in the working position. NOTE The working position is when the device is lowered and Material damage to machines with drawbar the tine ground clearance (A1) is 10 mm - 0 mm. through collision with the cardan shaft.
  • Page 17: Set Sequence

    ATTACHING TO TRACTOR 3b. Machines with "MULTITAST": Turn threaded spindle at a distance from the cylinder 3. Fit covering (A) (Cylinder has 2 cm distance) 2. Set time required for the rear rotor unit to be lowered The time required for the rear rotor unit to be lowered must be reset every time the tractor is changed.
  • Page 18 ATTACHING TO TRACTOR 1. Breakaway chain for standard drawbar: 2. Breakaway chain for parallelogram drawbar - low (USA): 042-20-039 3. Breakaway chain for the drawbar - 18 - 2102_EN_Attaching_2870...
  • Page 19: Parking The Machine

    PARKING THE MACHINE Parking the machine WARNING Park the machine in working position (= rotor lowered)! Risk of fatal or serious injury exists if the machine tips over. WARNING • Check the locking bolt position on the Risk of fatal or serious injury if another person starts support stand.
  • Page 20 PARKING THE MACHINE CAUTION The risk of fingers being crushed exists. • Pay attention to the lower link rail when uncoupling from the lower linkage. - Secure machine with anti-theft device 1. Fit anti-theft device (1) to the coupling 2. Secure anti-theft device (1) with a padlock. Should problems occur when uncoupling: - Position servo (ST) briefly on "Lower"...
  • Page 21: Working And Transport Position

    WORKING AND TRANSPORT POSITION Driving on public roads Safety advice • Observe the statutory legislation of your country/state. DANGER • Drive on public roads only as described in the chapter "Transport position". Life-threatening danger exists through rotating rotors • Important information can also be found in the when reducing the transport height. Supplement included in these operating instructions. •...
  • Page 22: Switching To Transport Position

    4. Swivel the swath apron up mechanically or hydraulically. 5. Swivel all deflector hoops (10) up (obligatory with TOP 692 A) CAUTION Risk of injury by crushing the fingers. • Pay attention to the position and protect...
  • Page 23 - Ensure that the anti-rotation lock (2) has engaged in the next tine arm. 6. Remove all tine carriers and pin to mounting frame (pos. 1). (obligatory with TOP 692 A) Reposition if necessary! 8. Raise the machine hydraulically to the transport position.
  • Page 24: Converting From Transport To Working Position

    WORKING AND TRANSPORT POSITION Converting from transport to working 4. Set the warning signs to the working width 5. Swivel left and right deflector hoops (6) out position 1. Shut-off valve opened (pos. E) CAUTION Risk of injury by crushing the fingers. •...
  • Page 25: Operation

    OPERATION General guidelines on working with WARNING the machine Risk of serious injury due to long-term work with increased noise interference. DANGER The noise level in the workplace can deviate from the measured value (see Technical Data) particularly through Life-threatening danger exists through swivelling the differing types of tractor cabins.
  • Page 26 OPERATION Important notes prior to starting work CAUTION (see Supplement-A1 pts. 1, 2, 3 and 4)) Risk of a minor or moderate injury due to being parts being flung. 1. Switch on p.t.o. Always and only switch the p.t.o. drive on when all safety •...
  • Page 27: General Safety Information

    OPERATION General safety information WARNING Life-threatening danger exists - if the tractor or device DANGER moves unexpectedly Life-threatening danger exists through rotating rotors • Park the tractor/wagon combination only on and folding arms solid, level ground. On;y switch the PTO on if... •...
  • Page 28: Requirements For Operation

    OPERATION Requirements for operation 3. Swath transmission in position and fixed with T-screw (positioned at a maximum distance of 1. Fit all tine carriers to both rotors. 50 cm from the tines - risk of collision). • Fix tine carriers onto rotor arms and secure with linch Normal setting is approx. 40 cm from the tines. pin.
  • Page 29: Tuning Of The Rotor Height

    OPERATION Tuning of the rotor height Example: rotor with tandem chassis: Requirements: -The machine is attached to the tractor and in the headland position - level and firm ground - 1.5 bar pressure in all tyres 639-13-12 3. Step F i n i s h 3.
  • Page 30: Swath Types

    OPERATION Swath types 1. Setting for two single swaths. A second trap sheet (44a) can be used in this operating position (optional extra). • Swivel rear rotor to right-side operating position (R2). 159-02-16 2. Setting for a side swath. Only one large swath is deposited on left side of implement in this operating position.
  • Page 31: Important During Work

    OPERATION Important during work Raise and lower the swath apron 1. Clean work - Lower the swath apron Forage is pulled back out of the swath 1. Open the ball valve on the corresponding rotor - Select a PTO speed that ensures all harvested produce is cleanly taken.
  • Page 32: The "Multitast" System

    THE "MULTITAST" SYSTEM Swather with the MULTITAST system General Feeler wheels are assembled on machines with a "MULTITAST" system. The rotor units are not rigidly positioned but can be swivelled up and down (approx. 4°) via a swivel joint. The feeler wheel can be used to obtain optimal adaptation of the tines to the ground when the surface is extremely uneven.
  • Page 33: Axle Fitting Direction

    MULTITAST Axle fitting direction The axle fitting direction depends on which depth wheel is fitted or whether a depth wheel is fitted at all on the rotors. Machine with inner depth wheel: (Multitast) -The front axle is turned backwards. -The rear axle is turned backwards. Machine with outer depth wheel (Multilast) or machines without depth wheel (rigid rotor angle)
  • Page 34: General Maintenance

    GENERAL MAINTENANCE Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANGER b. We expressly draw your attention to the fact that genuine Life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.
  • Page 35: Articulated Shafts

    GENERAL MAINTENANCE Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.
  • Page 36: General Safety Information

    MAINTENANCE General safety information Gearbox DANGER NOTE Life-threatening danger exists through rotating rotors Property damage due to dry running of a gear unit and folding arms • Take care not to let the oil level fall below • Turn the rake off before leaving the cabin. the minimum.
  • Page 37: Tine Arms

    MAINTENANCE - Only CE approved cardan shafts may be used. - Remove cover Damaged or missing shaft safeguards, protection funnels - Pull tine arm out. Turn the rotor unit so that the old or fastening chains must be replaced immediately. tine arm can be removed from between the intake and output control (see below).
  • Page 38: Rotor Unit

    MAINTENANCE Rotor unit Curved track Interval: 50 h Implementation: - Put the grease gun on the grease nipple (1) - Turn the rotor to ensure that the grease is evenly distributed - Pump grease gun 3-4 times during a full rotation - Perform 3-4 full rotations TOP 632A Changing the bearing bush of the tine arms...
  • Page 39: Change Tine Carrier

    MAINTENANCE Change tine carrier Raising the machine The position (1) at which the jack may be used is indicated WARNING by stickers on the axles, left and right. Risk of injury resulting in death or other serious injury when transporting dismantled tine carrier. •...
  • Page 40: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...
  • Page 41: Top 632 A / Top 692 A / Top 782 A

    TOP 632 A / TOP 692 A / TOP 782 A - 41 - 1800 SCHMIERPL_286...
  • Page 42: Service

    SERVICE Hydraulic plan 442.095 442.883 25 bar 445.002 0,32 l 442.881 442.882 1,2mm 445.089 442.095 442.884 140 bar 445.002 445.116 445.346 442.682 WARNING Key: 1 ... Steering Risk of serious injury - from pressurised hydraulic 2 ..Rear swath apron (option) accumulators.
  • Page 43: Type Plate Position

    TECHNICAL DATA Technical data TOP 632 A TOP 692 A TOP 782 A Number of rotors Number of tine arms per rotor Working width (clearing width) 3,4 - 6,3 m 3,7 - 6,9 m 4,1 - 7,8 m Necessary operating capacity...
  • Page 44: Use Of The Swath Rotor As Intended

    TECHNICAL DATA Use of the swath rotor as intended The swath rotor "EUROTOP 632 A" (2870) and "EUROTOP 692 A" (2871) are to be used exclusively for normal operation in agricultural work as defined. • To rake green and coarse fodder, wilted silage and straw. Any other uses outside of these are regarded as not in accordance with the designated use. The manufacturer is not liable for any damage resulting from this.
  • Page 45 SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 46 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 47 SUPPLEMENT - A Safety advice v. Secure the machine before leaving the tractor! w. Lower attached machinery completely! Turn motor off and remove ignition key! This operating manual contains this symbol at all points relating to the safety of persons. x.
  • Page 48 SUPPLEMENT - A the machine’s danger area! j. Never turn p.t.o. on when motor is turned off! 7. Maintenance k. When working with the p.t.o., ensure nobody is in the a. In principle, any overhaul, maintenance and cleaning danger areas where the rotating p.t.o. or cardan shaft work as well as eliminating any function faults should are located! be carried out with the drive turned off, motor at a...
  • Page 49 CARDAN SHAFT Supplement - B Adapting cardan shaft to tractor Ensure sufficient swivel space for the cardan shaft! - Trim the safety chain so that it cannot wind around the cardan shaft. NOTE Material damage - due to inferior spare parts •...
  • Page 50 CARDAN SHAFT Supplement - B Important for driveshafts with friction - Lubricate with a brand-name grease before starting work and every 8 hours worked. clutch - Before any extended period of non-use, clean and lubricate driveshaft. Torque is limited with overloading and brief torque peaks and evenly transferred during slipping.
  • Page 51: Lubricants

    - 51 - 1400_EN-BETRIEBSSTOFFE...
  • Page 52 - 52 - 1400_EN-BETRIEBSSTOFFE...
  • Page 53 - 53 - 1400_EN-BETRIEBSSTOFFE...
  • Page 54 Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): rotary rake TOP 632 A TOP 692 A TOP 782 A Type 2870 2871 2872 Serial no. This declaration of conformity is issued under the sole responsibility of the manufacturer.
  • Page 55 Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos, Produkte.
  • Page 56 PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Hörstel Gutenbergstraße 21 D-48477 Hörstel Telefon: +49(0)5459/80570 - 0 e-Mail: hoerstel@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Landsberg Justus-von-Liebig-Str.

This manual is also suitable for:

Top 632 aTop 782 aSk 2870Sk 2871Sk 2872

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