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Poettinger TOP 1403 C Operator's Manual

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Operator's manual
99+2455.EN.80U.0
Nr.
Translation of the original Operating Manual
Rotary Swather
TOP 1403 C
(Type 2455 : + . . 00001)

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Summary of Contents for Poettinger TOP 1403 C

  • Page 1 Operator‘s manual 99+2455.EN.80U.0 Translation of the original Operating Manual Rotary Swather TOP 1403 C (Type 2455 : + . . 00001)
  • Page 2 Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal. Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate.  Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    Raising the machine ..........79 Remove / shut down machine .........19 Lubrication chart ............80 Safety advice ............21 TOP 1403 C .............81 Converting from transport to working position ..21 TOP 1403 C .............82 Conversion from working to transport position ..22 AIR bRAke SySTem TRANSPORT General safety information ........83...
  • Page 5 Table of conTenTs Electrical circuit diagram ........101 Sensor settings ............102 - 5 - 1200-GB_INHALT_2441...

  • Page 6: Introduction

    IntroductIon Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...

  • Page 7: Symbols Used

    SymbolS uSed CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.

  • Page 8: Warning Signs

    WARNING SIGNS Position and meaning of warning signs - 8 - 2000_GB_WARNING SIGNS_2455...
  • Page 9 WARNING SIGNS Meaning Illustration Hydraulic emergency operation Y1.2 495.831.0010 Y1.2 Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y1.2 024-02-04 495.831.0010/19 Keep a distance from the rotating rotors. (4x) 495,173 Tyre pressure 16x6.50-8 1,5 bar 495.808.0300 16x6,50-8 10PR 1,5 bar 500/50-17 14PR 2,8 - 3,0 bar 560/45R 22,5...
  • Page 10 WARNING SIGNS Meaning Illustration Read the operating instructions before commissioning the machine! 494,529 494.529 Set load sensing LOAD LOAD 495.826.0001 SENSING SENSING Risk of crushing! (2x) 495.171 Do not exceed the prescribed drive shaft speed and maximum hydraulic unit pressure! 495,310 The machine swings wide and high during folding Keep a distance from...

  • Page 11: Danger Area Around The Machine

    WARNING SIGNS Danger area around the machine and must not be entered. The machine operator must DANGER always keep the danger area within view. People located in the danger area must be instructed to leave. Life-threatening danger exists through swiveling and - Immediately before driving away with the tractor/wagon folding rotor arms.

  • Page 12: General Safety Tips

    General safety tips Travelling with implement in tow before starting work The attached implement influences the travelling a. Before commencing work, the operator must be aware characteristics of the towing vehicle. of all operating devices and functions.The learning of these is too late after having already commenced •...

  • Page 13: Performance Specification

    PeRfoRmANce SPecIfIcAtIoN Overview Descriptions: (8) Tine carrier (9) Guard hoop (1) Rotor unit right front (10)Feeler wheel "outside" (2) Tine guard rest (11) Control computer / valve (3) Rotor unit right rear (12) Drawbar (4) Lighting unit rear (13) Tanks for hydraulic drive on front rotor 5) Spare wheel (request) (6) Emergency operation, hydraulic block (7) Chassis...

  • Page 14: Tractor Requirements

    tRActoR RequIRemeNtS Tractor - The limiting chain or lower link stabilisers (5) are to be set so that the attached machine CANNOT move The following tractor requirements are necessary to operate sideways. (Safety measure for transportation) this machine: - Tractor power: from 90 kW / 120 PS Hydraulic control on the lifting gear - Attaching: Lower link Cat.

  • Page 15: Hydraulic Connections

    TracTor requiremenTs Hydraulic connections Power Control / ISOBUS Terminal Hydraulic connection “Advance” SN 16 (orange) Hydraulic connection “Return” SN 16 (orange) Load sensing connection SN 6 (orange) (request) Compressed air braking system Supply hose (red) brake line (yellow) * * ) d e p e n d s w h i c h b r a k i n g...

  • Page 16: Attaching The Machine

    AttAchING the mAchINe Attach machine to lifting gear Fit cardan shaft WARNING NOTE Risk of life-threatening danger or serious injury - as Life-threatening danger exists when cardan shaft a result of touching the hot oil tank length is unadapted • The oil inside the oil tank may in some •...

  • Page 17: Make Electrical Connections

    AttAching the mAchine Make electrical connections Fold up support stand Lighting CAUTION - Connect 7-pin plug to tractor (E3) - Check the lighting function on the machine Risk of injury from improperly mounted machine. Operation (for Power Control operation) • The machine may fall to the ground when - Connect 3-pin plug to the DIN 9680 socket on tractor the support leg is removed.

  • Page 18: Hydraulic Connection - Variant: Power Control

    AttAching the mAchine Hydraulic connection - Variant: Power Single-acting servo Control / ISOBUS Control Connect hydraulic lines to tractor - Switch pto off before connecting - Move lever (ST) on servo unit to floating position (0). If the tractor only has single-acting control valves, it is ab- solutely necessary to have an oil return line (T) installed by your specialist service centre, if one is not already available.

  • Page 19: Uncouple The Machine

    uNcouPle the mAchINe Safety advice • Close all stop cocks (Pos A) (Only on machines without a control panel) • Disconnect hydraulic lines from the tractor WARNING Life-threatening danger exists if another person starts WARNING up the tractor and drives away or actuates the control Risk of serious injury due to long-term work with lever of the hydraulic system while you are engaged increased noise interference.
  • Page 20 UncoUple the machine • Unhook lower link WARNING CAUTION Risk of injury resulting in death or other serious injury if the unit is tipped over. Risk of injury due to squeezing when coupling and uncoupling machine on pipe elbow. • Check the position of the locking bolt •...

  • Page 21: Safety Advice

    TransporT Safety advice Converting from transport to working position DANGER 075-09-05 Danger to life due to statutory transport heights being exceeded during folding procedures. • The rotor arms are restarted when folding and unfolding up to 4m. Make sure that the entire swivel area of the rotor arms is free and that no power lines or Variant: Power control / ISOBUS other obstacles are present in the danger...

  • Page 22: Conversion From Working To Transport Position

    tRANSPoRt CAUTION WARNING Risk of injury due to lost or ejected tine carrier Risk of serious injury from protruding tines in transport position. • Observe the direction of rotation of the tines when reattaching the tine • Put the protective strips (1) onto the tines carriers.

  • Page 23: Reducing Transport Width

    TransporT Reducing transport width Driving on public roads • Only transport the machine in the transport position! DANGER Life-threatening danger exists through exceeding the legal transport width. • Before changing the rake height over to transport position, bring the rotor arms to the lowest working height as recommended in the operating instructions so that the legal transport width is not exceeded in transport position.
  • Page 24 TransporT • Check that the lighting functions before driving off. WARNING Risk of serious injury from protruding tines in transport position. • Put the protective strips (1) onto the tines before lifting the rotor arms into transport position. Cover open tine ends up to a height of 2m above the ground. Hydraulic lower link • Secure the hydraulic lower link (U) so that machine cannot swing out sideways.

  • Page 25: Power Control

    PoWeR coNtRol Terminal performance features To activate terminal, press key "I/O" Electrical connection To deactivate terminal, press key "I/O" for three The power supply for the entire electronic system (job cal- seconds. culator and terminal) is conducted through a plug (compliant with DIN 9680) from the tractor's 12V onboard electrical NOTE system.

  • Page 26: Key Assignment

    Power control Key assignment Function keys Function key 1* Function key 2* Function key 3* Function key 4* Transport, Operation & Rotor selection Lift all rotor units to transport position Lower all rotor units to headland position Preselection - rotor unit left front Preselection - rotor unit left rear Preselection - rotor unit right front Preselection - rotor unit right rear...

  • Page 27: Menu Tree

    Power control Menu tree M3.1 M3.2 M3.3 M4.1 M3.4 M3.5 Press and hold for 10 seconds! - 27 - 2000_GB-Power-Control_2455...

  • Page 28: Before Starting

    Power control Before starting Menus Start menu The settings in the SET menu are to be checked and adjusted as required prior to initially operating the After turning on the Power Control Terminal machine. the Start menu appears. Any menu can be exited by pressing the ESC key. The STOP key stops all hydraulic functions.
  • Page 29 Power control 10 Hydraulic relief: Actual pressure (hideable) In Start menu, press function key to access the 11... Swath width Work menu. 12... Rotor mode Press function key to return to the Start menu. white... rotor not pre-selected green... rotor pre-selected / automatic mode yellow...
  • Page 30 Power control ... Automatic adaptation of working width to steering angle For safety reasons, lowering from the transport position If the "automatic adaptation of working must not function by pressing a key. width" is activated, a rotor symbol will be displayed above the front rotors.
  • Page 31 Power control lift preselected rotor units If you access the working width of the rear rotor manually, it is possible that the overlap between the front and rear • raises the preselected (green) rotor units from the rotors may no longer be guaranteed. A vertical red bar work setting to the headland is displayed as a warning on the corresponding side.
  • Page 32 Power control Implementation I n c r e a s e r a k i n g h e i g h t 1. Release transport lock with (optional) • Short press: raises the preselected rotor unit(s) by 0.5 cm. A f t e r r e l e a s i n g t h e t r a n s p o r t l o c k ,...
  • Page 33 Power control Peak swath mode: Direct mode : The peak swath mode operates in the same way as the Requirements headland mode but the sides can be switched separately. •The work menu is displayed. This means that you can comfortably cross the field bound- aries at an angle other than 90°.
  • Page 34 Power control Set menu M3.1 "Headland automation" menu The "headland automaton" takes over the movement of the rear rotor. The movement of the rear rotor is thus In the Start menu, press function key to access the automatically introduced. A sensor checks the distance Set Menu.
  • Page 35 Power control M3.2 M3.3 "Adaptive hydraulic relief" menu “Manual Mode” menu In this menu you can define the upper and lower limits In this menu you can find tools that can be used if the of the adaptive hydraulic release. The system calculates sensors fail.
  • Page 36 Power control Display M3.4 "Calibrate headland" menu 1... Switching on threshold for automatic adaptation of In this menu you can calibrate the headland position of working width as % of impact (the reduction of the the rotor. working width is released here) 2...
  • Page 37 Power control Data menu Resetting partial counters: Press function key in the Start menu to access the It is not possible to reset partial counters individually. Data menu. Partial counters can only be reset together. Press function key , to return to the Start menu. 1.
  • Page 38 Power control Maintenance monitor M4.1 In the Data menu, press the function key to access the maintenance monitor. Press function key to return to the Data menu. You can check the maintenance intervals, find our how much time is left before the next maintenance or reset the counter on successful completion of maintenance in the maintenance monitor.
  • Page 39 Power control Display Sensor test menu In the Start menu, press the function key to access the Sensor Test menu. Press function key to return to the Start menu. Test menu 1 15 Position of rotor unit Working position Headland position VGTR Intermediate position Transport position 16...
  • Page 40 Power control Function keys Display job computer M5.2 Change to next screen in Test menu M5.1 ... Alarm list (only customer service) M5.2 ... Display job computer M5.3 ... Display steering angle ... change to superior menu (here: Start menu) Alarm list M5.1 Function keys...
  • Page 41 Power control Configuration menu Changing a value 1. Press the function key to change a value. Press function key in the start menu for 10 sec to reach the configuration menu. Press function key to return to the Start menu. 2.
  • Page 42 Power control Calibrate steering angle menu Calibrate working width menu M6.2 M6.1 In this menu you can calibrate the clearance so that the NOTE PTO shaft does not get damaged. If the set clearance is exceeded to the left or right, an alarm Risk of material damage due to colliding parts.
  • Page 43 Power control Set lowering times Function keys M6.3 ... Change values manually You can adjust the rotor lowering times to the tractor hy- draulic power for working transport in this menu..Accept current voltage values as headland voltage (for preselected rotor) ...

  • Page 44: Diagnosing Function

    Power control System Menu Briefly press key to open System menu. Press key once again to return to previous menu. Function keys: ... only for service personnel ... Set screen brighter ... Set screen darker ... only for service personnel When the display brightness falls below 60%, the Power Control Terminal keyboard lighting switches on automatically.

  • Page 45: Isobus Terminal

    ISobuS teRmINAl Variant ISOBUS-capable job calculator Operation with ISO Control Terminal ISO Control panel ISOBUS adaptor 10 amp fuse Tractor cable with ISOBUS Variant Operation via ISOBUS tractor terminal Display Tractor terminal 473A2000.0 - 45 - 2000_GB-ISOBUS_2455...

  • Page 46: Control Structure - Swath Rake With Isobus Solution

    ISOBUS TermInal Control structure - Swath rake with ISOBUS solution M= display menu M2.1 M3.1 M3.2 M3.3 M3.4 M3.6 M3.5 M6.1 M6.2 M6.4 M6.3 M6.3 M5.1 M5.1 M5.1 - 46 - 2000_GB-ISOBUS_2455...

  • Page 47: Before Starting

    ISOBUS TermInal Before starting Meaning of keys Start menu The settings in the SET menu are to be checked and adjusted as required prior to initially operating the machine. Any menu can be exited by pressing the ESC key. The STOP key stops all hydraulic functions Stop - stops every hydraulic function General safety information Work menu...
  • Page 48 ISOBUS TermInal Display: Automatic adaptation of working width to steering angle - active 1 Active alarms M6.4 See section for calibration of Pending error in the alarm list steering angle Switch to the alarm list via the test menu to display details and rectify WARNING the error.

  • Page 49: M2.1

    ISOBUS TermInal Work menu (transport view) Back to previous menu M2.1 While in the Start Menu, press the function key , to Memory button - working width call up the Work Menu. • press briefly: select a location for the Press function key to return to the Start menu. working width of the front rotor The selected location is indicated by number (1-3).
  • Page 50 ISOBUS TermInal Example: Lowering the rotors from the transport Display position The peak swath mode symbol flashes above the rotors when the peak swath mode is active. 1. Press key to release the transport lock. Implementation (Driving out of the field) 2.

  • Page 51: M3.1

    ISOBUS TermInal Display Function keys: M3.1 "Headland" menu To set the raising and lowering delays. M3.2 "Adaptive hydraulic relief" menu M3.3 “Manual Mode” menu M3.4 "Calibrate headland" menu M3.5 "Calibrate rake height" menu 1 The color field inside the rotor is displayed as yellow when the direct mode is active.
  • Page 52 ISOBUS TermInal Function keys Stop - stops every hydraulic function change to higher menu (here: Set Menu) Display of parameters of hydraulic No display in Work menu release in work menu 3 Left rotor value retracted in rotor position (minimum width) The headland automaton for the rear rotor can only be 4 Right rotor value retracted in rotor position (minimum...
  • Page 53 ISOBUS TermInal Menu function: 2 Time for time-controlled raising of front rotor 3 Time for time-controlled raising of rear rotor If the control has reached an undefined state (e. g. sensor defective or set incorrectly), each rotor unit can be controlled 4 Nominal pressure of adaptive hydraulic release and moved individually via the "manual operation"...

  • Page 54: M3.6

    ISOBUS TermInal Press for 2 seconds - accept current headland Preselection - rotor unit right, front values for the marked rotors Preselection - rotor unit right, rear Preselection - rotor unit right, front Preselection - rotor unit right, rear Preselection - rotor unit left, front Preselection - rotor unit left, front Preselection - rotor unit left, rear Preselection - rotor unit left, rear...
  • Page 55 ISOBUS TermInal Display Resetting partial counters: 1 Switching on threshold for automatic adaptation of working width as % of impact (the reduction of the working width is released here) It is not possible to reset partial counters individually. 2 Distance by which the working width is adapted Partial counters can only be reset together.
  • Page 56 ISOBUS TermInal Function keys: 13 Current voltage in sensor B8 (steering angle) 14 Error in sensor B8 when warning triangle is displayed Reset gear maintenance counter Display Reset lubrication counter Reset oil change for rotor drive counter change to higher menu (here: Data menu) Sensor test menu In the Start menu, press the function key to access...
  • Page 57 ISOBUS TermInal 28 Current rake height in cm 29 Sensor 1 swath width active/inactive 30 Sensor 2 swath width active/inactive Function keys Change to next screen in Test menu M5.1 Job computer information M5.2 Steering angle M5.3 Alarm list (only customer service) Display: 1 Number of times a steering angle arm has appeared 2 Number of hectares first time steering angle arm...
  • Page 58 ISOBUS TermInal Configuration menu NOTE If the machine continues to run after an alarm Press function key in the start menu for 10 sec to reach notification, there is a risk of property damage. the configuration menu. • Observe alarm messages and failure remov- Press function key to return to the Start menu.

  • Page 59: M6.1

    ISOBUS TermInal Set lowering times Display M6.1 1 Voltage value in headland position for each rotor 2 Voltage value in transport position for each rotor While in the Configuration menu, press the function key , to reach this point. 3 Current voltage value for each rotor Press function key to return to the Configuration menu.

  • Page 60: Diagnosing Function

    ISOBUS TermInal Calibrate steering angle M6.4 While in the Configuration menu, press the function key , to reach this point. Press function key to return to the Configuration menu. In this menu you can calibrate the clearance so that the PTO shaft does not get damaged.

  • Page 61: Operation

    oPeRAtIoN General guidelines on working with WARNING the machine Risk of serious injury due to long-term work with increased noise interference. DANGER The noise level in the workplace can deviate from the measured value (see Technical Data) particularly through Life-threatening danger exists through swivelling the differing types of tractor cabins.
  • Page 62 OperatiOn Important notes prior to starting work CAUTION (see Supplement-A1 pts. 1, 2, 3 and 4)) Risk of a minor or moderate injury due to being parts being flung. 1. Switch on p.t.o. Always and only switch the p.t.o. drive on when all safety •...

  • Page 63: General Safety Information

    OperatiOn General safety information DANGER Life-threatening danger exists if another person starts up the tractor and drives away or actuates the control lever of the hydraulic system while you are engaged in maintenance. • Before carrying out adjustment work, switch off the engine.

  • Page 64: Setting The Working Width

    OperatiOn Setting the working width Setting the swath width The swath rake working width (A) can be set via the front The swath width (B) can be altered via the rear rotor units. rotor units. - When increasing the working width, the overlap between Performance: the front and the rear rotor unit becomes smaller.

  • Page 65: Settings On Rotor Chassis

    OperatiOn Settings on rotor chassis A level and firm surface is a prerequisite for proper adjust- ment of the rotary chassis. The machine is attached to the tractor and in working position. 1. Setting the transverse inclination To guarantee clean raking, the rotor chassis should be tilted slightly toward the swath.

  • Page 66: Adjusting Rake Height

    OperatiOn 2. Adjusting rake height Variant: Hydraulic height change for rotor unit and feeler wheel DANGER Life-threatening danger exists through exceeding the legal transport width. • Before changing the rake height over to transport position, bring the rotor arms to the lowest working height as recommended in the operating instructions so that the legal transport width is not exceeded in transport...

  • Page 67: External Feeler Wheel

    OperatiOn 4. External feeler wheel For basic machine setting, it may be necessary to adjust the external feeler wheel separately 1. Setting the distance of the outer feeler wheel from the inner onel: Adjust the outer feeler wheel height using the spring pin (3) (Optional equipment) - Remove linch pin (1).

  • Page 68: Example: Left Rotor With Tandem Chassis

    OperatiOn Example: left rotor with tandem chassis: Requirements: - level and firm ground - 1.5 bar pressure in all tyres - The implement is attached to the tractor and in the working position 639-13-12 3. Step F i n i s h 3.

  • Page 69: Align Indicators To One Another

    OperatiOn 3. Align indicators to one another 1. Align the height indicator (4) on both rotor units. a. Open hose clip (5) underneath the rotor unit b. Align the height indicator arrow (4) with the one on the other rotor unit. c.

  • Page 70: Working On Inclines

    WorkinG on inclines Take care when turning on inclines! • when cornering with the rotor units in the transport position. DANGER Life-threatening danger through the tractor/trailer tipping on an incline, especially in transport position and when cornering. • Reduce general speed accordingly, espe- cially when cornering.

  • Page 71: General Maintenance

    GeNeRAl mAINteNANce Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANGER b. We expressly draw your attention to the fact that genuine Life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.

  • Page 72: Articulated Shafts

    General maintenance Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.

  • Page 73: General Safety Information

    MAINTENANCE General safety information Working on the hydraulic system Prior to working on the hydraulic system: WARNING - Repair works on the hydraulic system may be performed only by PÖTTINGER specialised Life-threatening danger exists if another person starts workshops. up the tractor and drives away or actuates the control - Lower the raised rotor units to the ground.

  • Page 74: Screw Connections

    MAINTENANCE Screw connections Safety devices After 10 operating hours check again and retighten all The safety devices protect the machine from dangers. machine screws and nuts. Check regularly! DANGER Tyres Life-threatening danger from rotating machine parts • Switch off engine and remove ignition key WARNING prior to any adjustment, maintenance or repair work.
  • Page 75 MAINTENANCE - Remove cover - Pull tine arm out. Turn the rotor unit so that the old tine arm can be pulled out between the intake and output (see below). - Insert new tine arm. Turn the rotor unit so that the new tine arm can be inserted between the intake Changing the bearing bush of the tine arms and output control (see below).

  • Page 76: Rotor Unit

    MAINTENANCE Rotor unit Curved track Interval: 50 h Setting the cam track Implementation: When harvested material remains outside the swath, this - Put the grease gun on the grease nipple (1) can be corrected by deviating the cam track. - Turn rotor on its own axis 1.

  • Page 77: Gearbox

    MAINTENANCE Gearbox Hydraulic unit NOTE WARNING Property damage due to dry running of a gear unit Risk of serious injury - caused by touching the hot oil tank • Take care not to let the oil level fall below the minimum. •...
  • Page 78 MAINTENANCE Change filter The red stylus (50) indicates that the oil filter (F) is dirty. The tip is pressed out more or less depending on the degree of oil filter soiling. Change filter (F) at maximum soiling indicator. - Hydraulic oil change according to tractor manual. 5...

  • Page 79: Spring Tines

    MAINTENANCE Spring tines WARNING Check the fixing bolts (S) of the spring tines after the first Risk of serious injury or injury resulting in death 10 hours of operation and re-tighten if necessary (tightening -due to ejected linch pin or tine carrier and their torque: 100 Nm).

  • Page 80: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...

  • Page 81: Top 1403 C

    TOP 1403 C (III) (III) 1,0 l SAE80 1,2 l SAE8 0 FETT FETT - 81 - 1800 Schmierpl_286...

  • Page 82: Top 1403 C

    TOP 1403 C 1,2 kg - 82 - 1800 Schmierpl_286...

  • Page 83: Air Brake System

    AIR bRAke SyStem General safety information Check the piston stroke The piston stroke in the brake cylinder must not exceed DANGER 65 mm. max. 65 mm Life-threatening danger through non-functioning brakes. • Have all brake unit maintenance and repair work carried out by a break specialist or our customer service centre.

  • Page 84: Mechanical Braking Force Compensator

    Air brAke system Mechanical braking force compensator DANGER Life-threatening danger due to incorrect assessment of the braking effect on slopes • Always keep in mind that the position of the machine according to the braking force table affects the braking force. •...

  • Page 85: Hydraulic Brake System

    hydRAulIc bRAke SyStem Safety advice Setting the rod adjuster - every 200 operating hours DANGER Life-threatening danger through non-functioning brakes. • Have all brake unit maintenance and repair work carried out by a break specialist or our customer service centre. •...

  • Page 86: Emergency Brake Valve

    EmErgEncy brakE valvE Emergency brake valve Recouple the emergency brake valve after emergency braking Purpose: Observe the marking on the valve pin (1). This must The emergency brake valve increases the safety of a be at the quarter-past-twelve position when fitting the trailer/tractor unit.
  • Page 87 EmErgEncy brakE valvE Emergency brake valve for trailers triggered mechanically 1800_GB-EMERGENCY BRAKE VALVE_2441 - 87 -...

  • Page 88: Technical Data

    Technical data TOP 1403 C Description (Type 2455) Attachment Lower link Cat II Number of rotors Number of tine arms per rotor Number of double tines per tine arm Working width 9.00 - 13.90 Swath width 1.20 - 2.30 Transport height 3.99...

  • Page 89: Using The Rotary Swath As Designated

    Technical daTa Using the rotary swath as designated The rotary swather “TOP 1403 C s-line (Type 2455)” is designed solely for customary use in agricultural work. • To rake green and coarse fodder, wilted silage and straw. Any other uses outside of these are regarded as not in accordance with the designated use.

  • Page 90: Supplement

    supplement GB-Anhang Titelblatt _BA-Allgemein...
  • Page 91 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.

  • Page 92: Safety Advice

    Annex -A SAfety AdVIce 6.) Appropriate use a. see technical data This operating manual contains this symbol at all points b. Intended use also includes compliance with the relating to the safety of persons. manufacturer's stipulated operating, maintenance and service conditions. 1.) Operating instructions a.
  • Page 93 Annex -A SAfety AdVIce 10.) Asbestos 13.) General a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts. raising or lowering is ruled out! b.
  • Page 94 PTO shafT guarding Supplement - B Adapting cardan shaft Safety chain - Use chain to prevent tube guard from rotating. Ensure sufficient swivel space for the cardan shaft! NOTE - Trim the safety chain so that it cannot wind around the Material damage - due to inferior spare parts cardan shaft.
  • Page 95 PTO shafT guarding Supplement - B Important for driveshafts with friction DANGER clutch Mortal danger - due to worn covers Torque is limited with overloading and brief torque peaks • Replace the worn covers immediately and evenly transferred during slipping. Prior to initial operation and after long periods of non-use, check friction clutch for proper function.

  • Page 96: Lubricants

    - 96 - 1400_EN-BETRIEBSSTOFFE...
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  • Page 99: Hydraulic Plan

    Service Hydraulic plan 1900-GB Service_2455 - 99 -...
  • Page 100 Service Key: WARNING 1 ... Rotor drive left front Risk of serious injury - from pressurised hydraulic 2 ... Rotor drive right front accumulators. The following hydraulic plans contain 3... Hydraulic control block release hydraulic accumulators. 4 ... Hydraulic control block height adjustment (option) •...
  • Page 101 Service Electrical circuit diagram -X40 -ST1:1, -Y1.1:1, -Y1.2:1 -X30 GND Y1 -ST1:16, -Y1.1:2, -Y1.2:2 300 mm Typenschild 300 mm All plug views are 2400 mm external. 1000 mm 500 mm Blindstecker Colour code: 1000 mm 1500 mm blue brown green 150 mm Staubkappe 150 mm...
  • Page 102 Service Sensor settings 080-17-001 Working width position Driving speed Function: Function: Displays the currently set Displays the speed Working width Setting: Setting: Switching distance: 2-4mm Switching distance: 2-4mm calibration: Calibrate working width menu M6.3 Position of the front rotors Position of the rear rotors Function Function: Displays working position or...
  • Page 103 Service Steering angle Swath width Function: Function: Displays the current steering angle Displays the speed Setting: Setting: Switching distance: 2-4mm Switching distance: 2-4mm calibration: M6.2 Menu calibrate steering angle 1900-GB Service_2455 - 103 -...
  • Page 104 The CE norm is not valid in the United States of America and Canada. EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): rotary rake TOP 1403 Type 2455...
  • Page 105 Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos, Produkte.
  • Page 106 PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Nord Steinbecker Str. 15 D-49509 Recke Telefon: +49 5453 911 4-0 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Süd...

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