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Installation instructions & user manual
Zenith
HydroChill
Instant Chilled and Sparkling water.
Models:
HCF90NZ, HCF120NZ, HCF200NZ,
HCS90NZ, HCS120NZ, HCS200NZ
AFFIX PRODUCT LABEL HERE
1
805812NZ v1.04 05.20 HydroChill Install Instructions

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Summary of Contents for Zenith HydroChill HCF90NZ

  • Page 1 Installation instructions & user manual Zenith HydroChill Instant Chilled and Sparkling water. Models: HCF90NZ, HCF120NZ, HCF200NZ, HCS90NZ, HCS120NZ, HCS200NZ AFFIX PRODUCT LABEL HERE 805812NZ v1.04 05.20 HydroChill Install Instructions...
  • Page 2: Table Of Contents

    Contents WARNINGS AND PRECAUTIONS ....................03 Components and accessories ....................... 05 Chiller ...............................05 Font, Taps and Drip Tray ........................06 Installation Pack ..........................07 Technical specification ........................ 10 Te-Mix Aqua 15 (HCS90NZ / HCF90NZ) .................... 10 Te-Mix Aqua 25/50L (HCF 120, HCF 200, HCS 120, HCS 200) .............12 Before installation ........................
  • Page 3: Warnings And Precautions

    WARNINGS AND PRECAUTIONS 1. All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on an Zenith product may void warranty coverage. 2. All plumbing and electrical connections must be made in accordance with local regulations and relevant standards including Plumbing Standard AS/NZS 3500 &...
  • Page 4 The Zenith HydroChill is a high-capacity drinking water dispenser, comprising an under-counter chiller with a bench-mounted font to dispense chilled and ambient-temperature still water. Zenith HydroChill HCS models feature the addition of sparkling water, with a carbon dioxide gas cylinder to carbonate the chilled water.
  • Page 5: Components And Accessories

    Components and accessories Chiller This manual refers to the following Te-Mix Aqua/L undercounter chiller models • Te-Mix Aqua 15 (HCS90NZ / HCF90NZ) • Te-Mix Aqua 25 (HCS120NZ / HCF120NZ) • Te-Mix Aqua 50 (HCS200NZ / HCF200NZ) The Te-Mix Aqua/L chillers are directly connected to the water supply (with a filter), to dispense: •...
  • Page 6: Font, Taps And Drip Tray

    Components and accessories Font, Taps and Drip Tray The font houses the hoses that connect to the outlet taps. • HCF Chilled Filtered (2-tap) fonts include 4 hoses: 2 clear for drinking water and 2 black for recirculation. • HCS Sparkling (3 tap) fonts include 5 hoses: 3 clear for drinking water, 2 black for recirculation. Ø50 HOLE Ø50 HOLE Gemma font with 2 Mini Celtic Taps.
  • Page 7: Installation Pack

    Components and accessories Installation Pack All installation packs include drip tray plumbed (hose not supplied) Sparkling Chilled & Ambient Installation Pack excluding filter & filter head (kit no: 94731NZ) Item Part No. Description 806026 PLV Kit 805317 3/8 Stem Elbows 805335 Seamless Clamps 8-10mm 805341...
  • Page 8 Technical specification Te-Mix Aqua-15/L HCS90NZ, HCF90NZ (add 25mm for roller feet, 40mm for handles) Te-Mix Aqua-25/L HCS120NZ, HCF120NZ (add 25mm for roller feet, 40mm for handles) Te-Mix Aqua-50/L HCS200NZ, HCF200NZ (add 25mm for roller feet, 40mm for handles) 805812NZ v1.04 05.20 HydroChill Install Instructions...
  • Page 9 Technical specification Te-Mix Aqua 15 Te-Mix Aqua 25 Te-Mix Aqua 50 Power supply 220-240V, 10A, 50/60Hz Working room temperature 5 to 32 °C Inlet water pipe Ø (mm) ½” BSP (G ½”) Inlet water pressure (kPa) 250 to 700 kPa (2.5 to 7 bar) Tank capacity (L) Ice bank (kg) Cold water coil...
  • Page 10: Technical Specification

    Technical specification Te-Mix Aqua 15 (HCS90NZ / HCF90NZ) 805812NZ v1.04 05.20 HydroChill Install Instructions...
  • Page 11 Technical specification 1 - UPPER COVER 2 - STIRRER PUMP 3 - CARBONATOR 4 - COILS 5 - BRACKET FOR THERMOSTAT CAPILLARY TUBE 6 - EVAPORATOR 7 - INSULATING TANK 8 - SIDE PANEL 9 - CARBONATION PUMP (order code - 2311361) 10 - CARBONATION PUMP MOTOR 11 - FAN UNIT 12 - CONDENSER...
  • Page 12: Te-Mix Aqua 25/50L (Hcf 120, Hcf 200, Hcs 120, Hcs 200)

    Technical specification Te-Mix Aqua 25/50L (HCF120NZ, HCF200NZ, HCS120NZ, HCS200NZ) 805812NZ v1.04 05.20 HydroChill Install Instructions...
  • Page 13 Technical specification 1 - UPPER COVER 2 - STIRRER PUMP 3 - CARBONATOR 4 - COILS 5 - BRACKET FOR THERMOSTAT CAPILLARY TUBE 6 - EVAPORATOR 7 - INSULATING TANK 8 - SIDE PANEL 9 - FAN AND FAN MOTOR 10 - DEHYDRATOR FILTER 11 - CONDENSER 12 - LEVEL CONTROL UNIT...
  • Page 14: Before Installation

    Before installation A. Read the instructions. Note: All fittings are supplied with the appliance kit. B. A user easily-accessible 220-240V AC, 10A power outlet is required. The appliance must be connected in accordance with current local electrical regulations. See Technical specification and the appliance rating plate for power ratings.
  • Page 15: Installation Layout Diagram

    BKL001 HydroChill HCF HCS AU NZ v1.11 04.20 Drip tray options Ventilation specification: Doub HCS models Zip Water Pty Ltd Zip Water Pty Ltd Zenith Heaters Ltd Ambient water Ambient water Counter-top drip tray (supplied separately), no cut-out required • 60% open area, perforated or Chilled water...
  • Page 16: Installation Instructions

    Installation instructions Step 1 – Install the Tap Font In addition to normal tools, a 50mm diameter hole saw is required (not supplied). Double-check all sizes and positioning before cutting. Install only with the new hose-sets supplied. • Position the tap font on the benchtop. Position the centre of the drip tray directly below the font outlet taps.
  • Page 17: Step 2 - Install Chiller

    • 2x cut-outs in the cabinet floor to provide air intake. If ventilation is insufficient, additional vents and fans may be installed as optional extras. Contact Zenith service for details. EC climate classes: SN - For ambient temperatures from 10°C to 32°C N - For ambient temperatures from 16°C to 32°C...
  • Page 18 Installation instructions 2.4 Connect mains water and filter All fittings are supplied with the appliance kit. As the installer, it is your Hose (to filter) responsibility to supply and install any additional valves as required by local regulations and relevant standards. When cutting tubes, make a clean cut straight across the tube.
  • Page 19 Installation instructions 2.6 Fill the water tank Remove the upper cover (B) by loosening the fixing screw. Fill the tank with clean water until the level is about 2 cm (1 inch) below the hole (C) of the overflow connector. Ensure no foreign bodies are in the tank.
  • Page 20: Step 3 - Connect Carbon Dioxide (Co ) Cylinder

    Installation Step 3 – Connect Carbon Dioxide (CO ) Cylinder (HCS sparkling models) WARNING! Take care when working with high pressure carbon dioxide. The gas cylinder must be installed in an open plan area, or in an enclosed room with a volume no less than 50m per 2.64kg cylinder.
  • Page 21 Installation instructions Connect CO hose to chiller Measure and trim the black hose to connect to the gas inlet at the front of the chiller, marked “IN CO ”. Use straight and elbow fittings if required for routing. Install a stop valve in the black hose, in an accessible location, (recommended 100 mm from the chiller inlet).
  • Page 22: Step 4 - Connect Hoses

    Installation Step 4 – Connect hoses 1. Fit John Guest fittings to outlet connections - 2. Add elbows to suit your installation. Chilled, Sparkling and Recirculation (2). 3. Measure and cut to length hoses from chiller 4. Once tap is installed fit Sparkling / Chilled outlet fittings.
  • Page 23 Installation 6. Measure & split Armaflex to fit and wrap hoses 7. Tightly wrap split Armaflex for condensation to tap. control. 8. Wrap but expose the stop valves up to the Tap, 9. Enclose end at chiller box with wrap and tape. so adjustment can be made if necessary.
  • Page 24: Step 4 - Commissioning

    Commissioning Step 4 – Commissioning Connect the chiller power plug to an electrical power outlet. Turn the I/0 switch to I (ON). The compressor, pump and fan will be powered. Sanitise the system The system must be sanitised at first installation. Sanitisation must be performed by a qualified technician.
  • Page 25: Operation

    Operation Operation The HydroChill Tap Font has a tap handle to dispense each type of water: • Still ambient and still chilled water (HCF models) • Still ambient, still chilled and sparkling chilled water (HCS models) Pull the tap towards you to dispense water. When released, that tap handle springs back to the "off"...
  • Page 26: Maintenance

    Maintenance If the HydroChill is out of order due to maintenance, fault, or any other reason, affix a clearly marked sign on the machine to prevent unauthorised use. Always disconnect the machine from the electricity supply before performing maintenance. When replacing components, use only genuine spare parts. Contact your nearest service centre for assistance, service, spare parts or enquiries.
  • Page 27: Sanitise: At Startup, And Every 6 Months

    Maintenance Sanitise: at startup, and every 6 months Sanitisation must only be carried out by qualified technical service staff. Contact Zenith service for assistance. Before carrying out the sanitisation, carefully read the instructions provided by the manufacturer of the sanitising product. Use personal protective equipment (gloves, masks, etc) and ensure the rooms are ventilated properly.
  • Page 28: Replace Ice Bank Water: Every 12 Months

    Maintenance Replace ice bank water: every 12 months CAUTION Do not put your hands inside the tank if the machine is running. Empty the tank if the machine is to be left unused for a long time. 1. Disconnect power and water. 2.
  • Page 29 Maintenance 8. Drain the liquid from the tank by releasing the tube (F). 9. Once the tank has been emptied, insert the tube in the lower slot of the plastic clip (G). 10. Turn the tube and insert it in the front of the upper slot (H). Slide the tube so you can insert the plastic clip in its seat.
  • Page 30: Replace Co Gas Cylinder

    Maintenance Replace CO Gas Cylinder WARNING! Do not adjust flow pressure on the regulator when the cylinder is empty 1. Before changing the CO gas cylinder, ensure you have a new gas cylinder on hand. 2. Switch OFF the electrical power to the chiller. 3.
  • Page 31: Replacing Water Filter: Every 12 Months

    Maintenance Replacing water filter: every 12 months The water filter has a 12 month or 132 000 litre capacity. The filter may need to be replaced earlier, depending on local water quality conditions and usage, or if you notice unpleasant odours or tastes. Some water may drip from the filter head (socket) during replacement.
  • Page 32: If Chiller Is Left Unused

    Maintenance If chiller is left unused If the chiller is to be left unused for more than 2-3 days, disconnect the plug from the electricity supply. Turn off water supply and the valve of the CO2 bottle. Protect the chiller from heat, dust and water splashes.
  • Page 33 Maintenance Performance Data Sheet Zenith GlobalPlus Water Filter ZGP 65S Zip GlobalPlus Water Filter ZGP 65S Part number 92323NZ Part number 92323 These systems have been tested according to NSF/ANSI Standard 42 and/ or AS/NZS 4348 for the reduction of the substances listed below.
  • Page 34: Troubleshooting

    Troubleshooting Call an electrician, a plumber, or Zenith service for assistance, service, spare parts or enquiries. Symptom Possible cause Solution Check that power is present. If the Power supply failure The dispenser does not power is OK, call Zenith service.
  • Page 35: Cleaning

    Cleaning Do not use strong, corrosive, spray or abrasive cleaners. Clean the case with a soft cloth or brush and mild soap and water. Clean the tap with a damp cloth. End of life disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details.
  • Page 36 Products described in this publication are manufactured under one or more patents and further patent applications are pending. As Zenith policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.

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