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Schulte Classica Series Manual

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TABLE OF CONTENTS

What is Melamine ................................................................................................ 2
Features and Benefits......................................................................................... 3
Product Description ............................................................................................ 5
Warranty/Color Matches ................................................................................... 21
Tools and Templates......................................................................................... 22
Fixed/Continuous Cabinet Installation............................................................ 25
Hardware Location Guide................................................................................. 28
Wall-to-Wall Installation.................................................................................... 36
Open-to-Open Installation ................................................................................ 40
Floor Mount to Wall Hung Installation............................................................. 42
Floor Mount Installation.................................................................................... 45
Sample Panel Uses ........................................................................................... 48
Drawer Glide Configuration.............................................................................. 60
Melamine Anchor Installation .......................................................................... 61
Door Installation ................................................................................................ 62
Hamper Door/Basket Installation..................................................................... 63
Door Adjustment ............................................................................................... 64
Installation of Crown Molding .......................................................................... 65
Radius Corner Shelf.......................................................................................... 66
Radius Corner Shelf with Hanging Rod .......................................................... 68
Island Cabinet A Assembly .............................................................................. 71
Island Cabinet B Assembly .............................................................................. 73
SCHULTE Classica Installation Training
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Summary of Contents for Schulte Classica Series

  • Page 1: Table Of Contents

    Door Adjustment ....................64 Installation of Crown Molding ................65 Radius Corner Shelf..................66 Radius Corner Shelf with Hanging Rod ............68 Island Cabinet A Assembly ................71 Island Cabinet B Assembly ................73 SCHULTE Classica Installation Training Page 1...

  • Page 2: What Is Melamine

    There also are different amounts of pressure and temperature that can be applied. All of these variables control the quality of the board we use! The top grade available is known as “furniture grade,” and SCHULTE only uses furniture grade melamine! To check for furniture grade material: •...

  • Page 3: Features And Benefits

    Benefits of SCHULTE’s Classica For Consumers: • Classica is furniture Classica replaces other furniture in the bedroom and has the look and feel of fine furniture. • Classica is functional Classica combines the look and feel of fine furniture with the utility of a strong, custom storage solution.
  • Page 4 This opens profit opportunities. Classica was developed by cabinetmakers who saw the need for strength, versatility and design freedom. There is no system that can match Classica’s overall performance. SCHULTE Classica Installation Training Page 4...

  • Page 5: Product Description

    Therefore panels are rounded-up to the next inch size to describe their heights. • Unless otherwise specified all melamine components are available in: o White o Bisque o Maple o Cherry SCHULTE Classica Installation Training Page 5...
  • Page 6 • Toe Kicks used in Floor Mount systems protect the front of the panel. • Turn cam until arrow on cam faces the outside hole where Connecting Bolt enters the shelf. To install, turn cam clockwise to lock onto connecting bolts. SCHULTE Classica Installation Training Page 6...
  • Page 7 • Reversible–cams face up or down to hide assembly hardware. • Turn cam until arrow on cam faces the outside hole where Connecting Bolt enters the shelf. • Turn cam clockwise to lock onto connecting bolts. SCHULTE Classica Installation Training Page 7...
  • Page 8 • The shelves are undercut to 13”-3/4” to reduce field ripping because of wavy walls. • 96” shelves are used when you need a shelf longer than 36” and also for top shelf assembly method. SCHULTE Classica Installation Training Page 8...
  • Page 9 • Round plated steel rod sold in 8 different lengths. • Available in Nickel and Chrome. Rod Flange • Attaches Clothes Rod to panels. • Easily inserted into the front line bore for Nickel or Chrome Rod. • Available in Chrome. SCHULTE Classica Installation Training Page 9...
  • Page 10 • Back Corner is cut out to accept the Corner Shelf Support. Corner Shelf Support • 96” Long. • Used to support back of Radius Corner Shelf. • Available in White, Bisque, Maple and Cherry. SCHULTE Classica Installation Training Page 10...
  • Page 11 12-¾” from a 14” deep shelf. • Cabinet B options: All standard 14” deep X 30 wide accessories must be used in conjunction with an A Cabinet. Design Options: Cabinet A Cabinet B SCHULTE Classica Installation Training Page 11...
  • Page 12 • Drawer Front Connectors allow drawer fronts to be adjusted for proper reveal. Note: • 5” Drawer Boxes available only in 14” deep • Plain Drawer fronts are available in all sizes, in White only SCHULTE Classica Installation Training Page 12...
  • Page 13 • Decorative hardware sold separately. Insert Sizes are: For 24” wide cabinets: 7 31/64” X 25 23/64” 7 31/64” X 35 7/16" For 30” wide cabinets: 10 15/32” X 25 23/64" 10 15/32” X 35 7/16" SCHULTE Classica Installation Training Page 13...
  • Page 14 Chrome Baskets • Baskets come in 18”wide X 6” high, 24” and 36” wide X 6”, 13” and 17” high. • All depths are 14 inches. • Full Extension Ball Bearing Glides included plus Euroscrews. SCHULTE Classica Installation Training Page 14...
  • Page 15 • Used for laundry, toy and recyclable storage. • Available in Chrome. Shelf & Rod Support • Supports a single shelf and a shelf and rod when spanning more than 36”. • Available in Chrome. SCHULTE Classica Installation Training Page 15...
  • Page 16 • Screw lengths for both doors and drawers are provided. • Available in Nickel and Chrome. Straight Handle Pull • 4” Straight Handle Pull. • Screw lengths for both doors and drawers are provided. • Available in Nickel and Chrome. SCHULTE Classica Installation Training Page 16...
  • Page 17 Panel for viewing and access. Belt Rack • Neatly organizes belts on 6 hooks. • Gliding mechanism mounts easily into predrilled Panel with Euroscrews (included. • Chrome body slides out past vertical Panel for viewing and access. SCHULTE Classica Installation Training Page 17...
  • Page 18 • Available in White only. Jewelry Drawer Insert • Available for 4” X 24” or 4” X 30” drawer. • Velvet-lined. • Ring holder, necklace holder and compartments for miscellaneous jewelry. • For 14” deep drawers only. SCHULTE Classica Installation Training Page 18...
  • Page 19 • Available in White, Maple, Cherry and Bisque. Edge Banding • Allows installer to professionally trim edges of any custom-cut melamine product. • Peel and press adhesive. • Available in White, Maple, Cherry and Bisque. SCHULTE Classica Installation Training Page 19...
  • Page 20 • Available in 10’ lengths. • Mounted with 1-¼” drywall screws. Note: All hardware items are sold in bulk to dealers, since the amount of hardware needed varies greatly from job to job. SCHULTE Classica Installation Training Page 20...

  • Page 21: Warranty/Color Matches

    Warranty Melamine/Laminate Color Matches • Gray = Coveright U212 • Maple = Coveright H1400 • Cherry = Coveright H1417 • White = Coveright W600 • Bisque = Coveright T604 SCHULTE Classica Installation Training Page 21...

  • Page 22: Tools And Templates

    • 24” Level • #3 Phillips Screwdriver • 48” Level • Hammer/Rubber Mallet • 72” Level • Pliers • 1 ¼” Drywall Screws • Cordless Drill(s) • Hand Roller • Wood Shims • Edge-Band Trimmer SCHULTE Classica Installation Training Page 22...
  • Page 23 Hamper Hinge Locating Template • Used toquickly locate the proper hole location on the bottom fixed shelf for hamper door hinges. • Works with right and left hinges. • Holes are drilled with a 3/16” drill bit. SCHULTE Classica Installation Training Page 23...
  • Page 24 Top Shelf Template • Allows you to permanently affix the shelf in a Top Shelf installation. • Works on 14”, 19” and 24” deep cabinets. • Holes are drilled with a 1/8” drill bit. SCHULTE Classica Installation Training Page 24...

  • Page 25: Fixed/Continuous Cabinet Installation

    Fixed/Continuous Cabinet Installation Fixed Shelf Fixed Shelf Small End of Cleat Large End of Cleat Standard Cleat Installation Continuous Shelf Continuous Shelf Large End of Cleat Small End of Cleat Inverted Cleat Installation SCHULTE Classica Installation Training Page 25...
  • Page 26 Shelving Wall Mount Fixed Shelf Fixed Shelf Standard Cleat Standard Cleat Standard Cleat Inverted Cleat Rasant Shelf Melamine Anchor and Screw Find a stud in this area and put a Melamine Screw into the stud SCHULTE Classica Installation Training Page 26...
  • Page 27 Standard Cleat Inverted Cleat Inverted Cleat Rasant Shelf Rasant Shelf Standard Toe Kick Standard Toe Kick Melamine Anchor and Screw Find a stud in this area and put a Melamine Screw into the stud SCHULTE Classica Installation Training Page 27...

  • Page 28: Hardware Location Guide

    = Connecting Bolt (Rasant Bolts on Bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf SCHULTE Classica Installation Training Page 28...
  • Page 29 Fixed Shelf Fixed Shelf • = Connecting Bolt All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf SCHULTE Classica Installation Training Page 29...
  • Page 30 (Rasant Bolts on bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Rasant Shelf Rasant Shelf SCHULTE Classica Installation Training Page 30...
  • Page 31 = Connecting Bolt (Rasant Bolts on bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Rasant Shelf SCHULTE Classica Installation Training Page 31...
  • Page 32 = Connecting Bolt (Rasant Bolts on bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Rasant Shelf SCHULTE Classica Installation Training Page 32...
  • Page 33 = Connecting Bolt (Rasant Bolts on bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Rasant Shelf SCHULTE Classica Installation Training Page 33...
  • Page 34 = Connecting Bolt (Rasant Bolts on bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Rasant Shelf SCHULTE Classica Installation Training Page 34...
  • Page 35 Rasant Shelf (Rasant Bolts on bottom) All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf, invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Rasant Shelf SCHULTE Classica Installation Training Page 35...

  • Page 36: Wall-To-Wall Installation

    Attach Cleat to the wall with a melamine anchor as per the cleat mounting guide. Lock bottom cleat into left Panel. Do not anchor to wall at this time. Cleat finishes off 3/4” from the top of the Panels SCHULTE Classica Installation Training Page 36...
  • Page 37 Attach top Cleat. Attach bottom Cleat. Use the same Attach bottom directions as in Cleat. Do not anchor to step 3. the wall at this Do not anchor to time. the wall at this time. SCHULTE Classica Installation Training Page 37...
  • Page 38 Step 11 Step 12 Level over into the corner. Lock all Fixed Top Shelves. Attach Panel to wall. Attach Rasant Shelf to bottom of cabinet. Refer to step 2 for details. SCHULTE Classica Installation Training Page 38...
  • Page 39 Scribe and cut upper and fit, cutting off right side cams. lower Moveable Shelves to Tighten left cams and fasten fit tight. cleat to wall with 2 screws. Step 15 Install Hanging Rods and Moveable Shelves. SCHULTE Classica Installation Training Page 39...

  • Page 40: Open-To-Open Installation

    Step 3 Step 4 Slide Top Fixed Shelf into place, Cam side up. Lock bottom Cleat into left Panel. Do not tighten Cams at this time. Do not anchor to wall at this time. SCHULTE Classica Installation Training Page 40...
  • Page 41 Attach bottom Cleat to the wall as per the Cleat Mounting Guide. Add lower Rasant Shelf. Step 7 If adding another Section, repeat steps 1-6. When cabinet sections are finished, lock Cams on Top Shelf. SCHULTE Classica Installation Training Page 41...

  • Page 42: Floor Mount To Wall Hung Installation

    Location Guide. Step 3 Step 4 Attach Cleat to the wall with a Lock bottom Melamine Cleat into left Anchor as per Panel. the Cleat Mounting Guide. Do not anchor to wall at this time. SCHULTE Classica Installation Training Page 42...
  • Page 43 Attach Cleat with Melamine Anchors and Melamine Screws as per the Cleat Mounting Guide. Step 7 Step 8 Slide Floor mount Cabinet Repeat steps 3 into place, thru 5. locking Cams. Affix to wall. SCHULTE Classica Installation Training Page 43...
  • Page 44 Cut upper and Attach Panel lower Cleats to to the wall with 2 fit, cutting off Melamine Screws right side cams. and Anchors. Step 11 Scribe and cut upper and lower Moveable Shelves to fit tight. SCHULTE Classica Installation Training Page 44...

  • Page 45: Floor Mount Installation

    Do not lock Cams. Attach Cleat with Melamine Anchors Lock bottom Cleat and and Melamine Toe Kick into left Panel. Screws as per the Cleat Mounting Do not anchor bottom Guide. cleat to wall at this time. SCHULTE Classica Installation Training Page 45...
  • Page 46 Repeat Steps 2 and 3. Add next Panel. Mount Cleat to wall. Step 7 Step 8 Level into Corner. Attach Panel to the wall with 2 Melamine Screws and Anchors. Add lower Rasant Shelves. SCHULTE Classica Installation Training Page 46...
  • Page 47 Step 9 Step 10 Scribe and cut Cut Cleats and upper and lower Toe Kicks to fit, Moveable Shelves cutting off right to fit tight. side cams. SCHULTE Classica Installation Training Page 47...

  • Page 48: Sample Panel Uses

    • In a Floor Shoe Rack Unit, sits under a similar size wall mounted unit. • Designed to hold shoes under long hang or shelving units. • Not functional under double hang units. • Available in End Drill Panels only. SCHULTE Classica Installation Training Page 48...
  • Page 49 • Doors available for 24” or 30” wide units. • Installs with Cleat system. • For use with 18”, 24”, 30” and 36” wide units. • Available in End Panels or Center Panels. Design Options: SCHULTE Classica Installation Training Page 49...
  • Page 50 • Used in bedroom closets, foyer/entries, garage entries and storage closets. • For use in 18”, 24”, 30” or 36” wide units. • Installs with Cleat system. • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 50...
  • Page 51 • Can be floor mounted (see next page). • Can accept 5”, 7.5” and 10” drawers. • Door Combinations include 24” or 30” wide X 31”, 35”, 40” and 49” heights. • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 51...
  • Page 52 • To create Toe Kick hole sets, place an 87” Panel on top of the 72” panel and drill out the Toe Kicks. • Available in End Panels or Center Panels. Design Options: SCHULTE Classica Installation Training Page 52...
  • Page 53 • Door combinations include 24” or 30” wide X 31”, 35”, 40” and 49” heights. • Installs with Cleat system. • Can be floor mounted (see next page). • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 53...
  • Page 54 • For use in 18”, 24”, 30” or 36” wide units. • Can accept 5”, 7.5” and 10” drawers. • Door combinations include 24” or 30” wide X 31”, 35”, 40” and 49” heights. • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 54...
  • Page 55 • For use in 18”, 24”, 30” or 36” wide units. • Can accept 5”, 7.5” and 10” drawers. • Door combinations include 24” or 30” wide X 31”, 35”, 40” and 49” heights. • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 55...
  • Page 56 • Can accept 14” deep X 5”, 7.5” and 10” drawers or 19” deep X 7.5” and 10”. • Door combinations include 24” or 30” wide X 31”, 35”, 40” and 49” heights. • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 56...
  • Page 57 • Can accept 14” deep X 5”, 7.5” and 10” drawers or 19” deep X 7.5” and 10”. • Door combinations include 24” or 30” wide X 31”, 35”, 40” and 49” heights. • Available in End Panels or Center Panels. SCHULTE Classica Installation Training Page 57...
  • Page 58 • Used in any situation that a Wall Mounted unit can be used. • Radius Bottom provides smooth edge appearance. • Comes in 48”and 76” high panels by 14” deep. • Installed using Cleats. • Available in Left, Right and Center panels. SCHULTE Classica Installation Training Page 58...
  • Page 59 1-10” Drawer 3-7½” Drawers, 1-5” Drawer and 3 Rasant shelves (at the bottom, top of drawer stack and in the middle of the drawer stack). The upper portion is used for shelf space. SCHULTE Classica Installation Training Page 59...

  • Page 60: Drawer Glide Configuration

    For a 4” inch drawer box, count up two holes from home position, draw a circle. Count up two more holes draw a line - this is now home position. A shelf may be placed at any home position. SCHULTE Classica Installation Training Page 60...

  • Page 61: Melamine Anchor Installation

    • Insert and drill the screw until it is flush with the cleat and continue to spin the screw until the anchor “rosettes” up behind the wall. • Apply the correct color Fast Caps over the screw. Melamine Countersink SCHULTE Classica Installation Training Page 61...

  • Page 62: Door Installation

    When installing in a Top Shelf Method, top most door set will have an additional 3/8”. In order to mask the space, an additional Shelf will need to be installed just below the Top Shelf, in the Fixed Shelf position. SCHULTE Classica Installation Training Page 62...

  • Page 63: Hamper Door/Basket Installation

    Install Hinge Cup into pre-drilled hinge holes of door. Lock hinge in place by rotating hinge screws Place pins of Hinge Plate into J-hook of hinge and press clockwise until screw hits stop. together. Hinge Plate will snap and lock. SCHULTE Classica Installation Training Page 63...

  • Page 64: Door Adjustment

    3. Frontal – Rotate screws clockwise to move door out from cabinet and counter- clockwise to move door closer. 4. After hinges are adjusted, snap on SCHULTE Hinge Cover Plates. Lateral Adjustment Vertical Adjustment Frontal Adjustment (Flush)

  • Page 65: Installation Of Crown Molding

    The doors do not move up a hole set, but a Moveable Shelf is put at the top of the cabinet to fill in the gap. For corners, simply miter the ends so that they fit at a 90° angle. Any gaps can be filled with caulk. SCHULTE Classica Installation Training Page 65...

  • Page 66: Radius Corner Shelf

    • Also mark a cut line at the back of the shelf to accommodate Corner Shelf Support. • Shelf pins for top and bottom should be placed in the uppermost panel and support holes. SCHULTE Classica Installation Training Page 66...
  • Page 67 8. Place shelves on pins and adjust shelves as necessary so shelf fronts are flush with the Panels. SCHULTE Classica Installation Training Page 67...

  • Page 68: Radius Corner Shelf With Hanging Rod

    • If a wood stud is found, secure the panel to the wall with a Melamine Anchor. Use the third holes from top and bottom. • Avoid placing the screws through holes that will be needed for shelf pins and rod flange. SCHULTE Classica Installation Training Page 68...
  • Page 69 • Use a circular saw with saw guide and fine blade for straight, smooth cuts. • If necessary, use a sanding block with 80 grit paper to sand down rough edges and/or high spots. SCHULTE Classica Installation Training Page 69...
  • Page 70 • Make sure the chrome rod fits snuggly. 16. Place shelves on shelf pins. • Adjust shelves as necessary so that shelf fronts are flush with the front of the cabinet panels. SCHULTE Classica Installation Training Page 70...

  • Page 71: Island Cabinet A Assembly

    • Tighten bolts using #2 Phillips screwdriver. If using a drill with Phillips bit, set on low to medium torque. 4. Cleat Dowels • Insert Metal Cleat dowels (included with Island Cabinet) into hole locations as indicated on next BOTTOM page. SCHULTE Classica Installation Training Page 71...
  • Page 72 • Lower side panel into place, turn Cam locks clockwise ¼ turn until snug. • Stand completed Cabinet A upright. SCHULTE Classica Installation Training Page 72...

  • Page 73: Island Cabinet B Assembly

    • Turn each cam-lock clockwise ¼ turn until snug. 4. Bottom Shelf • Attach Bottom Panel (24” X 32”) to same side panel, following same procedures as in step 5. SCHULTE Classica Installation Training Page 73...
  • Page 74 Cabinet A. Probe • Slide Cabinet B into place. Turn Location each cam-lock clockwise ¼ turn until snug. (Front View) • Position completed Melamine (Side View) Island Cabinet A/B into closed space. SCHULTE Classica Installation Training Page 74...

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