Skyjack SJ63AJ Operating Manual
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Skyjack SJ63AJ Operating Manual

Articulating booms
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OPERATING MANUAL (CE)
ARTICULATING BOOMS
MODEL
SJ63AJ
170496ADA April 2019

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Summary of Contents for Skyjack SJ63AJ

  • Page 1 OPERATING MANUAL (CE) ARTICULATING BOOMS MODEL SJ63AJ 170496ADA April 2019...
  • Page 2 This manual is based on Serial Number(s): SJ 63AJ & Above 95 300 481 Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) Unit 1 Maes Y Clawdd 3451 Swenson Ave. St. Charles,...
  • Page 3 The Safety Alert Symbol identifies important safety messages on MEWP , safety signs in This Safety Alert Symbol means attention! manuals or elsewhere. When you see this symbol, be alert to the possibility of personal Become alert! Your safety is involved. injury or death.

  • Page 4: Table Of Contents

    Table of Contents Section 1 - About Your MEWP ..........................5 Read and Heed ..............................5 Safety Rules ................................6 Section 2 - Familiarization ..........................11 Familiarization of Articulated Boom Series ....................11 Component Identification ..........................12 2.2-1 Main Power Disconnect Switch & Battery Charge Indicator ............12 2.2-2 Tilt Sensor ............................12 2.2-3...

  • Page 5: Section 1 - About Your Mewp

    SKYJACK warrants each new articulating series work platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

  • Page 6: Safety Rules

    Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. Electrocution Hazard This MEWP is not electrically insulated.
  • Page 7 Section 1 - About Your MEWP Safety Rules Safety Precautions Know and understand the safety precautions before going on to next section. WARNING DO NOT • increase the lateral Failure to heed the following safety surface area of the platform. precautions could result in tip over, Increasing the area exposed to falling, crushing, or other hazards leading...
  • Page 8 Safety Rules Section 1 - About Your MEWP Safety Precautions (Continued) Know and understand the safety precautions before going on to next section. • DO NOT operate an MEWP • BE AWARE of blind spots when that has ladders, scaffolding or operating the MEWP .
  • Page 9 MEWP . object to steady the platform. • DO NOT place materials on the guardrails or materials that exceed the confines of the guardrails unless approved by Skyjack. • distribute load • DO NOT operate if MEWP is unevenly.
  • Page 10 Know and understand the safety precautions before going on to next section. Fall Protection WARNING Skyjack recommends the use of a fall restraint An operator should not use any MEWP that: system to keep an occupant within the confines of the platform, and thus not expose the occupant •...

  • Page 11: Section 2 - Familiarization

    Section 2 - Familiarization SJ AJ Series 2.1 Familiarization of Articulated Boom Series WARNING MEWP Familiarization should be given only to individuals who are QUALIFIED and TRAINED to operate an MEWP . Do not operate this MEWP without proper authorization and training. Failure to avoid this hazard could result in death or serious injury.

  • Page 12: Component Identification

    Control Functions Section 2 - Familiarization 2.2 Component Identification 2.2-3 Drive Bypass Valve The following descriptions are for identification, This valve is located on the inboard side of the drive explanation and locating purposes only. pump and can be identified with a yellow paint mark on it.

  • Page 13: Differential Lock Switch

    Section 2 - Familiarization Control Functions 2.2-5 Differential Lock Switch This switch is located on the platform control console. The differential locking system provides more traction by providing equal drive to each wheel regardless of traction. Differential locks are used to prevent from getting stuck when driving on loose, muddy, or rocky terrain.

  • Page 14: 7A Platform Load Sensing System

    Control Functions Section 2 - Familiarization 2.2-7a Platform Load Sensing System The platform load sensing system is a device that senses for an overload on the platform before the system disables boom and drive functions. This system is active when MEWP is powered on. If the platform is overloaded while in work mode (boom is raised greater than 15 degrees from horizontal or is extended greater than 6 inches), the load sensing system will disable all normal functions and signal the operator with an indicator light and an audible alarm.
  • Page 15 Notes SJ 63AJ December 2007 Page 15...
  • Page 16 Control Functions Section 2 - Familiarization 2.2-8 Base Control Console This control console is located in the panel mounted in the control compartment. HOUR METER HOUR METER COUNTER COUNTER QUARTZ QUARTZ Figure 2-5. Base Control Console Off/Base/Platform Key Switch - This three-way Start/Function Enable/Emergency Power Switch - This momentary switch, when held in selector switch allows operator to “...
  • Page 17 Section 2 - Familiarization Control Functions 2.2-8 Base Control Console (Continued) Deutz TCD2.2 HOUR METER COUNTER QUARTZ Figure 2-5. Base Control Console Platform Leveling Override Switch - This switch Circuit Breakers - In the event of a power overload overrides automatic leveling of platform and or positive circuit grounding, the circuit breaker pops out.
  • Page 18 Control Functions Section 2 - Familiarization 2.2-9 Platform Control Console This control console is mounted at front guardrail of the platform. It has the following controls: EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3.
  • Page 19 Section 2 - Familiarization Control Functions 2.2-9 Platform Control Console (Continued) EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA Figure 2-6.
  • Page 20 Control Functions Section 2 - Familiarization 2.2-9 Platform Control Console (Continued) Figure 2-6. Platform Control Console Regeneration override switch (Deutz TCD2.2) - This switch temporarily overrides the regeneration request and returns the engine to full power and speed. Refer to Section 3.10.

  • Page 21: Visual & Daily Maintenance Inspections

    Section 2 - Familiarization Visual & Maintenance Inspection Platform Platform Control Railing Console Manual Box Footswitch Platform Assembly 2.3 Visual & Daily Maintenance Inspections 2.3-2 Electrical Maintaining the electrical components is essential to Begin the visual and daily maintenance inspections good performance and service life of the MEWP .
  • Page 22 Visual & Maintenance Inspection Section 2 - Familiarization High Pressure Filter Muffler Battery Air Filter Charge Indicator Swing Drive Motor Main Power Disconnect Switch 2.3-5 Engine Compartment WARNING Ensure all compartment latches are secure Battery acid is extremely corrosive - and in proper working order.
  • Page 23 Section 2 - Familiarization Visual & Maintenance Inspection High Pressure Filter Muffler Battery Air Filter Charge Indicator Swing Drive Motor Main Power Disconnect Switch • High Pressure Filter Check oil level on dipstick Ensure housing is secure and shows no Oil level should be in the “safe”...
  • Page 24 Visual & Maintenance Inspection Section 2 - Familiarization Base Control Hydraulic Tank Console Brake Manifold Emergency Power Unit Fuel Tank Main Manifold 2.3-6 Control Compartment • Emergency Power Unit Ensure all compartment latches are Ensure there are no loose or missing secure and in proper working order.
  • Page 25 Section 2 - Familiarization Visual & Maintenance Inspection Overhead View Tie Rod Turret Transportation Oscillating Lock Cylinder Limit Switch Turret Rotation Assembly Drive Axle Gear Wheel/Tire Assembly Rotary Manifold Steer Cylinder Assembly • Fuel Leaks • Oscillating Cylinder Assembly Ensure that there no fuel leaks. Ensure oscillating cylinder assembly is properly secured, there are no loose DANGER...
  • Page 26 Therefore, 2.3-10 Platform Control Console replace tires only with the exact Skyjack- Ensure all switches/controllers are returned approved type. Failure to operate with to neutral and are properly secured. matched approved tires in good condition may result in death or serious injury.
  • Page 27 Section 2 - Familiarization Visual & Maintenance Inspection Wear Pads Main and Fly Booms Power Track Riser Rotary Actuator Load Cell Cylinders 2.3-11 Rotary Actuator 2.3-14 Boom Ensure there are no loose or missing parts Ensure there are no loose or missing parts and there is no visible damage.
  • Page 28 Visual & Maintenance Inspection Section 2 - Familiarization Work Light 2.3-15 Optional Equipment/Attachments • Battery Warmer/Hydraulic Oil Heater (If Equipped) Ensure battery warmer/hydraulic oil heater cord is properly secured with no signs of visible damage and hydraulic leakage. • Work Light (If Equipped) Ensure lamps are properly secured with no signs of visible damage.

  • Page 29: Function Tests

    Section 2 - Familiarization Function Tests High Pressure Filter Muffler Battery Air Filter Charge Indicator Swing Drive Motor Main Power Disconnect Switch 2.4 Function Tests Function tests are designed to discover any malfunctions WARNING before MEWP is put into service. The operator must Cold Weather - Caution must be understand and follow step-by-step instructions to test exercised when operating MEWP in...
  • Page 30 Function Tests Section 2 - Familiarization Base Control Console Off/Base/Platform Base/Off/Platform Key Switch Key Switch HOUR METER Emergency HOUR METER Emergency COUNTER COUNTER QUARTZ QUARTZ Stop Stop Start/Function Enable/ Emergency Power Switch 2.4-2 Test Charge Indicator 2.4-3 Base Control Console Ensure both “...
  • Page 31 Section 2 - Familiarization Function Tests Base Control Console Off/Base/Platform Base/Off/Platform Key Switch Key Switch HOUR METER Emergency HOUR METER Emergency COUNTER COUNTER QUARTZ QUARTZ Stop Stop Start/Function Enable/ Emergency Power Switch • Test Base Emergency Stop • Test Platform Self-leveling 1.
  • Page 32 Function Tests Section 2 - Familiarization Base Control Console Off/Base/Platform Base/Off/Platform Key Switch Key Switch HOUR METER Emergency HOUR METER Emergency COUNTER COUNTER QUARTZ QUARTZ Stop Stop Start/Function Enable/ Emergency Power Switch NOTE • Test Off/Base/Platform (Base/Off/Platform) To conserve battery power, test each Switch function through a partial cycle.
  • Page 33 Section 2 - Familiarization Function Tests Emergency Engine Start/On/Off Horn Stop Switch Drive/Steer Controller EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA 7.
  • Page 34 Function Tests Section 2 - Familiarization Emergency Stop Platform Control Console Drive/Steer Controller Tie-off Point Tie-off Point Footswitch • Test Platform Emergency Stop 7. W ith engine running and without depressing footswitch, test each boom and platform function. 1. Start engine by selecting “ ”...
  • Page 35 Section 2 - Familiarization Function Tests Emergency Engine Start/On/Off Horn Stop Switch Drive/Steer Controller EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA •...
  • Page 36 Function Tests Section 2 - Familiarization Emergency Engine Start/On/Off Horn Stop Switch Drive/Steer Controller EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA •...
  • Page 37 Section 2 - Familiarization Function Tests Emergency Engine Start/On/Off Horn Stop Switch Drive/Steer Controller EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA •...
  • Page 38 Function Tests Section 2 - Familiarization Emergency Engine Start/On/Off Horn Stop Switch Drive/Steer Controller EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA •...
  • Page 39 Section 2 - Familiarization Function Tests Oscillating Axle - Locked Oscillating Axle - Unlocked • Test Differential Lock Switch • Test Oscillating Axles WARNING WARNING DO NOT operate any control on platform Before engaging differential lock, ensure drive/steer controller is in control console without proper fall neutral position.
  • Page 40 Procedures Section 2 - Familiarization Work Light 2.4-5 Optional Equipment/Attachments 3. Stop all platform motion. Result: Alarm should stop. • Test Work Light (If Equipped) NOTE On MEWP with certain options, a flashing amber 1. Select the on/off switch located on the light will accompany this alarm.
  • Page 41 Section 2 - Familiarization Procedures Work Light • Test Hydraulic Generator (If Equipped) 1. Ensure engine is running. 2. On platform control console, turn generator on/off switch to “ ” on position. Result: Engine will automatically switch to high throttle and generator will start. 3.

  • Page 42: Winching And Towing Procedure

    Procedures Section 2 - Familiarization 2.5 Winching and Towing Procedure a) Ensure MEWP is on level ground. Chock or block wheels to keep MEWP from rolling. This section provides the operator with the Winching and Towing procedure, which includes instructions on how to manually release the brakes.
  • Page 43 Section 2 - Familiarization Procedures WARNING Brakes must be applied immediately after reaching desired location. Refer to Section 2.5 on how to reengage brakes. Remove wheel chocks or blocks, and then winch or tow MEWP to desired location. Position MEWP on a firm and level surface. Chock or block wheels to prevent MEWP from rolling.

  • Page 44: Emergency Lowering Procedures

    Procedures Section 2 - Familiarization 2.6 Emergency Lowering Procedures At Platform Control Console: This section guides the operator on how to use Ensure engine is off. emergency lowering system. This system allows platform lowering in the event of an emergency or engine malfunction.

  • Page 45: Section 3 - Operation

    Section 3 - Operation General 3.0 Operation • The operator must be sure that the MEWP has This section provides the necessary information needed been properly maintained and inspected before to operate the MEWP . It is important that the user reads using it.

  • Page 46: Major Components

    Major Components Section 3 - Operation 3.2 Major Components Platform Control Console Fly Boom Platform Main Boom Power Track Lift Cylinder Riser Control Compartment Engine Base Control Compartment Console Turret Base SKYJACK Articulating Boom SJ 63AJ Page 46 December 2007...

  • Page 47: Major Assemblies

    Section 3 - Operation Major Assemblies 3.3 Major Assemblies 3.4 Serial Number Nameplate The MEWP consists of four major assemblies: the base, The serial number nameplate, located at the rear of the turret, boom assembly and platform. MEWP , lists the following: •...

  • Page 48: Component Identification

    Component Identification Operation - Section 3 3.5 Component Identification 3.5-4 Turret Transportation Lock This locking device is located in the turret. The following descriptions are for identification, explanation and locating purposes only. 3.5-1 Manual Storage Box This weather-resistant box is mounted under the control console on the platform.

  • Page 49: Component Identification (Optional Equipment/Attachments)

    Section 3 - Operation Component Identification 3.6 Component Identification (Optional 3.6-3 Flashing Amber Light (If Equipped) The flashing amber light is located on top of the turret Equipment/Attachments) of the MEWP . This light flashes when boom function The following descriptions are for identification, is activated.

  • Page 50: Operator's Responsibility

    Operator’s Responsibility Section 3 - Operation 3.7 Operator’s Responsibility 3. Cold Weather Hydraulic System Warm Up It is the responsibility of the operator, prior to each work shift, to perform the following: WARNING Caution must be exercised when 1. Visual and Daily Maintenance Inspections operating MEWP in cold temperature.

  • Page 51: Start Operation

    Section 3 - Operation Start Operation 3.8 Start Operation 3.8-1 To Activate Base Control Console Carefully read and completely understand the Operating Manual and all warnings and instruction labels WARNING (refer to Section 5 - Labels) on the MEWP . Ensure that you maintain three points of contact to mount/dismount the platform.
  • Page 52 Start Operation Section 3 - Operation 3.8-3 To Rotate Turret Using Base Control 3.8-6 To Raise or Lower Main Boom Using Base Console Control Console WARNING Activate and hold function enable switch “ ” by pushing it to the right. When rotating the turret, ensure that there are no personnel or obstructions in the Push main boom raise/lower switch to either...
  • Page 53 Section 3 - Operation Start Operation 3.8-9 To Operate Using Emergency Power On platform control console, pull out “ ” Switch at Base Control Console emergency stop button. This is a momentary-type switch. This switch allows Push and hold “ ”...
  • Page 54 Start Operation Section 3 - Operation 3.8-11 To Drive Forward or Reverse 3.8-12 To Steer Depress and hold footswitch. CAUTION When you are in the platform and Press rocker on top of drive/steer controller in this positioned over an axle, the direction you are facing will be forward.
  • Page 55 Section 3 - Operation Start Operation 3.8-16 To Rotate Platform Using Platform 3.8-20 To Rotate Turret Using Platform Control Control Console Console Depress and hold footswitch. WARNING When rotating the turret, ensure that there On platform rotation switch, select “ ” to rotate are no personnel or obstructions in the path of rotation, including blind spots.
  • Page 56 Start Operation Section 3 - Operation 3.8-22a To Engage Differential Lock Switch 3.8-24 Shutdown Procedure Depress and hold footswitch. Completely retract boom and lower platform. On platform control console, push differential lock Push in “ ” emergency stop button on platform control console and on base control console.

  • Page 57: Refueling Procedure

    Section 3 - Operation Refueling Procedure 3.9 Refueling Procedure 3.9-1 Regular Fuel (Diesel) This section provides the operator with procedure on IMPORTANT how to refuel engine with regular fuel. Use unleaded gasoline only. WARNING Ensure engine and all systems are turned off and Failure to heed the following safety emergency stop buttons are depressed.

  • Page 58: Diesel Particulate Filter (Dpf) And Standstill Regeneration - Deutz Tcd2.2 Engine

    Diesel Particulate Filter (DPF) and Standstill Regeneration Section 3 - Operation 3.10 Diesel Particulate Filter (DPF) and Standstill Regeneration - Deutz TCD2.2 Engine 3.10-1 About the DPF and Standstill Regeneration The DPF system is a closed diesel particulate filter system that accumulates the soot during the operation of the engine to reduce diesel particulate emissions.
  • Page 59 Section 3 - Operation Diesel Particulate Filter (DPF) and Standstill Regeneration 3.10-2 Standstill Stages Standstill Engine Audible Engine Action Required Lamps Lamp Alarm Torque Pulsates Perform the standstill operation at the next available Flashes slowly 100% slowly opportunity, within 3 to 4 hours. Puslates The standstill operation must be performed Flashes slowly...

  • Page 60: Loading/Unloading

    Loading/Unloading Section 3 - Operation 3.11 Loading/Unloading Turn main power disconnect switch to “ ” off Know and heed all national, state/provincial and local position. rules which apply to transporting of MEWPs. Chock MEWP wheels (if necessary). Only qualified personnel shall operate MEWP during loading/unloading.
  • Page 61 Section 3 - Operation Loading/Unloading 3.11-2 Locking the Turret WARNING Use chains of ample load capacity Ensure that turret is positioned so that turret sufficient to withstand MEWP weight. transportation lock tube (item 1 - Figure 3-4) is aligned into one of two turret locking points in the Place boom in stowed position centered turret rotation lock plate.

  • Page 62: Chassis Tilt

    Chassis Tilt Section 3 - Operation 3.12 Chassis Tilt 3.12-1 Platform Uphill If the MEWP becomes tilted with the platform uphill This section guides the operator with regard to (refer to Figure 3-6) follow the steps below to return to recovering from an inclined position.
  • Page 63 Section 3 - Operation Diagrams Diagram 3.1 Dimension and Reach Diagram - SJ 63AJ Meters (21.34) (19.81) (18.29) (16.76) (15.24) (13.72) (12.19) (10.67) (9.14) (7.62) (6.10) (4.57) (3.05) (1.52) (-1.52) (-3.05) (-3.05) (3.05) (6.10) (9.14) (12.12) (15.24) Figure 3-8. Reach Diagram - 63AJ (1.14 m) (2.21 m) 45°...
  • Page 64 Diagrams Section 3 - Operation Diagram 3.2 Axle Oscillation Diagram WARNING Do not raise the platform in work mode if it is not on a firm level surface. Axle oscillation free (travel mode) - drive speed 7.7 km/h (4.8 mph) max. Axle oscillation locked (work mode) - drive speed 0.8 km/h (0.5 mph) max.

  • Page 65: Section 4 - Tables

    Section 4 Tables Table 4.1 Standard and Optional Features MODEL SJ 63AJ S T A N D A R D E Q U I P M E N T 12-Volt DC emergency power 5-foot, 6-inch jib Base controls Platform controls Continuous drive and steer directional sensing Diesel engine Engine anti-restart protection...
  • Page 66 Tables Section 4 Table 4.2a Specifications and Features MODEL SJ63AJ Total platform length (outside) 183 cm/ 244 cm Total platform width (outside) 91 cm Working 21.38 m Platform elevated 19.38 m Drive Driveable at all heights Turret 2.54 m Overall with platform 9.14 m...
  • Page 67 Section 4 Tables Table 4.2b Specifications and Features MODEL SJ 63AJ Engine Type Deutz TD2.9 Deutz D2011L04i Deutz TCD2.2 Fuel Type Diesel EN590 Diesel Fuel Tank Capacity 120 L 114 L Standard Oil 0°F to 115°F SAE 15W-40 API CF/CG/CH-6 Factory Fill (- 18°C to +45°C) Cold Lube Oil...
  • Page 68 Tables Section 4 Table 4.3 Owner’s Annual Inspection Record Model Number: _________________ Serial Number:__________________ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 1001AB This decal is located on the control compartment cowling. It must be completed after an annual inspection has been completed.
  • Page 69 Section 4 Tables Table 4.4 Tire/Wheel Specifications SJ 63AJ Tire Size 35.5 x 44.5 cm Type Foam Filled Tire Ply Rating Wheel Nuts Torque 393 Nm 1044AB_CE IMPORTANT For proper function of each axle differential, all four wheels must have same tire size installed at all times.
  • Page 70 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact Skyjack- approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 71 B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. † - Refer to Skyjack's website @ www.skyjack.com for latest service bulletins prior to performing quarterly or yearly inspection.
  • Page 72 Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. INSPECTION FREQUENCY - PASS  DAILY - FAIL FREQUENTLY ...

  • Page 73: Section 5 - Labels

    Section 5 - Labels Label Legend Label Legend Safety Red Safety Red indicates DANGER. Safety Orange Safety Orange indicates WARNING. Safety Yellow Safety Yellow indicates CAUTION. Safety Green Safety Green indicates emergency lowering. Safety Blue Safety Blue indicates safety information. SJ 63AJ December 2007 Page 73...
  • Page 74 Labels Section 5 Engine Side 139314AA 139314AA 139314AA Label Pictorial Description Connect AC Supply Connect AC supply here. Body Crushing Hazard Danger - Body crushing hazard Tie Down Points Only use these points for tying down. Crushing Hazard Danger - Crushing hazard SJ 63AJ Page 74 December 2007...
  • Page 75 139314AA 139314AA Label Pictorial Description Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Skyjack Logo Skyjack Model Number* Product Identifier *Model number will vary, may not be as shown. SJ 63AJ December 2007...
  • Page 76 Labels Section 5 Engine Compartment Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chock wheels to prevent MEWP from rolling. 2. Turn main power disconnect switch to off position. At engine side: 3. Locate bypass valve (marked with yellow colour) on inboard side of drive pump.
  • Page 77 Section 5 Labels Engine Compartment Label Pictorial Description Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Specifications Refer to manual for wheel type, offset, pressure and torque. Wheel Load* Indicates rated wheel load. *Wheel load will vary over different MEWPs.
  • Page 78 Labels Section 5 Engine Compartment (Continued) Label Pictorial Description Foam-filled Tire Indicates foam-filled tire. Sound Power Level Guaranteed maximum sound power level “CE” CE rating mark Main Power Disconnect Main power disconnect lever SJ 63AJ Page 78 December 2007...
  • Page 79 Section 5 Labels Rear Side - Base Label Pictorial Description Serial Plate* Product identification and specifications *Serial plates will vary, may not be as shown. 4x4 (If Equipped) Product identifier - 4 wheel drive Crushing Hazard Danger - Crushing hazard SJ 63AJ December 2007 Page 79...
  • Page 80 Labels Section 5 Control Compartment 102962AC Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chock wheels to prevent MEWP from rolling. 2. Turn main power disconnect switch to off position. At engine side: 3. Locate bypass valve (marked with yellow colour) on inboard side of drive pump.
  • Page 81 Section 5 Labels Control Compartment 102962AC Label Pictorial Description Hydraulic Oil Level Indicates minimum/maximum oil level. Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Specifications Refer to manual for wheel type, offset, pressure and torque. Wheel Load* Indicates rated wheel load.
  • Page 82 Labels Section 5 Control Compartment (Continued) 102962AC Label Pictorial Description Foam-filled Tire Indicates foam-filled tire. Sound Power Level Guaranteed maximum sound power level “CE” CE rating mark No Smoking Do not smoke near this location. Diesel Ultra Low Sulfur Only Diesel Ultra Low Sulfur Only Diesel Use diesel fuel only.
  • Page 83 Section 5 Labels Control Compartment (Continued) 102962AC Label Pictorial Description Base Control Console P ush “ ” breaker back in to reset. Select and hold “ ” to enable error blink code for engine control unit (ECU). Read “ ” operating manual. Select “...
  • Page 84 Labels Section 5 Control Compartment (Continued) 102962AC Label Pictorial Description Base Control Console P ush “ ” breaker back in to reset. Select and hold “ ” to enable error blink code for engine control unit (ECU). Read “ ” operating manual. Select “...
  • Page 85 Section 5 Labels Control Compartment (Continued) 102962AC Label Pictorial Description Base Control Console Push breaker back in to reset. Select and hold “ ” to enable error blink code for engine control unit (ECU). Read operating manual. Select “ ” to enable base control console, “ ”...
  • Page 86 Labels Section 5 Control Side 139314AA 139314AA 139314AA Label Pictorial Description Body Crushing Hazard Danger - Body crushing hazard Annual Inspection Ensure that work platform has received annual inspection prior to operation. Emergency Lowering Procedure In case of emergency, follow procedure outlined in label to lower the platform.
  • Page 87 Label Pictorial Description Crushing Hazard Danger - Crushing hazard Tie Down Points Only use these points for tying down. Model Number* Product Identifier *Model number will vary, may not be as shown. Skyjack Logo Skyjack SJ 63AJ December 2007 Page 87...
  • Page 88 Labels Section 5 Control Side (Continued) 139314AA 139314AA 139314AA Label Pictorial Description Regeneration Procedure - Deutz TCD2.2 Refer to Operating manual. When a standstill regeneration is requested by the engine: The standstill lamps at the base and platform controls turn ▪...
  • Page 89 Section 5 Labels Platform (If Equipped) (If Equipped) Label Pictorial Description Platform Capacity* Rated work load when operating on a level ground. Rated work load includes the weight of both personnel and material, and maximum number of people in each configuration. Do not exceed total weight or maximum number of people.
  • Page 90 Labels Section 5 Platform (Continued) 130018 130018 Label Pictorial Description Harness Anchorage Anchor safety belt/harness tethers here. Manual Box Indicates location of operating manual. Platform Capacity* Rated work load when operating on a level ground. Rated work load includes the weight of both personnel and material, and maximum number of people in each configuration.
  • Page 91 Rules. Read and understand the outlined risks associated with this work platform prior to operation. Model Number* Product Identifier *Model number will vary, may not be as shown. AWPT “Click It!” Indicates full body harness awareness. Skyjack Logo Skyjack SJ 63AJ December 2007 Page 91...
  • Page 92 Labels Section 5 Platform (Continued) Label Pictorial Description Warning - No Step No step warning Crushing Hazard Danger - Crushing hazard Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Footswitch Enable (On/Off) Depress and hold footswitch to enable platform function.
  • Page 93 Section 5 Labels Platform Control Console EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA Label Pictorial Description Glow Plugs/Start Engine Select “...
  • Page 94 Labels Section 5 Platform Control Console (Continued) EMERGENCY LOWERING PROCEDURE At Platform Controls: 1. Pull out emergency stop button. 2. Depress and hold foot switch. 3. Activate emergency pump switch. 4. Activate desired boom function. 149432AA 149432AA Label Pictorial Description Boom/Turret Controller Push and hold controller in this direction “...
  • Page 95 Section 5 Labels Platform Control Console - Front Label Pictorial Description Regeneration Override Switch - Deutz TCD2.2 Refer to Operating manual. When selected, this switch temporarily (for approximately 30 minutes): Overrides the regeneration request. ▪ Restores full engine power and speed to allow the MEWP ▪...
  • Page 96 Labels Section 5 Front Side - Base Label Pictorial Description Body Crushing Hazard Danger - Body crushing hazard 4x4 (If Equipped) Product identifier - 4 wheel drive Connect AC Supply Connect AC supply here. SJ 63AJ Page 96 December 2007...
  • Page 98 www.skyjack.com...

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