Related Manuals for HOLLAND LIFT HL-190 D25 4WD/P/N
Summary of Contents for HOLLAND LIFT HL-190 D25 4WD/P/N
- Page 1 User Manual (translation of original version) Combistar Scissor Lifts HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N HL-220 D25 4WD/P/N / B-195DL25 4WD/P/N...
- Page 2 © 2011, HOLLAND LIFT INTERNATIONAL B.V., Hoorn, the Netherlands. No part of this publication may be copied and/or published by means of printing, photocopying, microfilm or any other way whatsoever, without the prior written permission of HOLLAND LIFT INTERNATIONAL B.V. Page 2...
-
Page 3: Table Of Contents
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Contents Page General information ..........................5 Use of this instruction manual ........................5 1.1.1 Objective ..............................5 1.1.2 Symbols used in this instruction manual ....................5 Standard equipment .......................... - Page 4 10.1 Introduction............................. 45 10.2 Disposal procedure ..........................45 Technical specifications ........................46 11.1 Technical specifications for HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N........... 46 11.2 Technical specifications for HL-220 D25 4WD/P/N / B-195DL25 4WD/P/N........... 47 EC Declaration............................48 Page 4 5/2/18...
-
Page 5: General Information
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A General information Use of this instruction manual Objective 1.1.1 This instruction manual is intended for the users of the following scissor lifts: HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N ... -
Page 6: Ce Marking
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Automatic lubrication system (78/90 lubrication points). Generator. Non-marking tyres. CE marking See the Declaration of Conformity. Scissor lift identification (type plate) Note! Never remove the type plate. -
Page 7: Delivery Conditions And Warranty
Components may only be replaced by components provided by HOLLAND LIFT INTERNATIONAL B.V. or components which can be considered to be of an equal quality. HOLLAND LIFT INTERNATIONAL B.V. reserves the right to decide whether these components are of an equal quality. -
Page 8: Service And Technical Support
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Service and technical support HOLLAND LIFT INTERNATIONAL B.V. Anodeweg 1 1627 LJ Hoorn The Netherlands T +31 (0)229-285555 F +31 (0)229-285550 E service@hollandlift.com W www.hollandlift.com Page 8... -
Page 9: Safety
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Safety Emergency procedures Emergency stop 2.1.1 To disable all of the scissor lift’s functions: Press the emergency stop button. Contact with electrical (high voltage) cables 2.1.2... -
Page 10: Safety Instructions During Normal Use
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Safety instructions during normal use 2.2.2 Only use the scissor lift under the following conditions: • There is no visible damage to the scissor lift. -
Page 11: Safety Regulations During Maintenance
If you come into contact with oil, immediately see a doctor who has experience with this type of wound. Liability HOLLAND LIFT INTERNATIONAL B.V. cannot be held liable for: Damage resulting from negligent use and/or maintenance of the scissor lift. ... -
Page 12: Intended Use
Maintenance may only be carried out by people who have read and understood the instructions contained in the instruction manual and who have specific knowledge of the operation and construction of the scissor lift manufactured by HOLLAND LIFT INTERNATIONAL B.V.. Intended use Only use the scissor lift for the intended use. -
Page 13: Stickers On The Scissor Lift
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Stickers on the scissor lift Stickers on the front of the scissor lift 2.6.1 Front Reflective material (on all the corners). Max. 2 persons + load. -
Page 14: Stickers On The Left-Hand Side Of The Scissor Lift
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Stickers on the left-hand side of the scissor lift 2.6.2 Left-hand side Scissor lift type number. Brand name. Sticker for the safety bracket. Fire risk. Diesel. -
Page 15: Stickers On The Right-Hand Side Of The Scissor Lift
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Stickers on the right-hand side of the scissor lift 2.6.3 Right-hand side Brand name. Scissor lift type number. Safety bracket. Main switch. Main switch symbol. Not permitted to be in the danger zone. -
Page 16: Stickers On The Platform
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Stickers on the platform 2.6.4 Stickers on the inside of the platform Concise operating instructions. Sticker on the 230 V AC switch box (optional). Page 16... -
Page 17: Stickers In The Valve/Electrical Compartment
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Sticker on the 230 V AC socket (optional). Stickers in the valve/electrical compartment. 2.6.5 Valve / electrical compartment Extendable platform emergency procedure. Battery pole location. Page 17... -
Page 18: Sticker On The Engine
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Sticker on the engine 2.6.6 This sticker uses pictures to explain the maintenance instructions for the diesel engine. Diesel engine maintenance instructions Sticker on the control box 2.6.7... -
Page 19: Location Of The Safety Devices On The Scissor Lift
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Location of the safety devices on the scissor lift Safety devices Emergency stop button Driving alarm - acoustic Driving alarm – visual (optional extral) Limit switch – 4/8 metres Tilt indicator Proximity switch –... -
Page 20: Emergency Stop Button
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Emergency stop button 2.7.1 The emergency stop button can be used to turn off all of the scissor lift’s functions. All of the functions stop when the emergency stop button is pressed. -
Page 21: Emergency Descent Device
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Emergency descent device 2.7.5 The emergency descent valve allows the platform to be lowered in the event of an emergency. It is activated by pulling the button on the valve. -
Page 22: Driving Alarm - Acoustic
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Driving alarm – acoustic 2.7.6 The acoustic driving alarm sounds when the scissor lift is being driven: an acoustic warning signal is given. Speed limiter 2.7.7 The speed limiter prevents the scissor lift from being driven too fast when the platform is raised. -
Page 23: Overload Safety Device
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Overload safety device 2.7.9 The overload safety device informs the operator when the platform is overloaded. If the permitted load is exceeded (between 100-120%), all of the scissor lift's movement functions will be deactivated. -
Page 24: 2.7.11 Pipe/Hose Break Safety Device
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A 2.7.11 Pipe/hose break safety device An electronically controlled valve is fitted on the lifting cylinder. It is only possible to lower the platform with a control signal from the control box, even in the event of a pipe/hose break. -
Page 25: Controls
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Controls Overview Overview of the controls Emergency stop button Control box Connection for the control box Main switch Connection for the bottom carriage control box Page 25... -
Page 26: The Control Box
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A The control box A plug-in connection makes it possible to use the control box both on the platform and on the bottom carriage. Control box with 2 control panels... -
Page 27: The Main Control Panel
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A The main control panel 3.2.1 Main control panel Emergency stop button Forwards/backwards control handle Dead man’s switch Steer to the right Steer to the left Extend/retract platform... -
Page 28: Prop Control Panel
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Prop control panel 3.2.2 Prop control panel Front left-hand prop Front right-hand prop Rear left-hand prop Rear right-hand prop Page 28 5/2/18... -
Page 29: Valve And Electrical Compartment
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Valve and electrical compartment The valve/electrical compartment is located behind the flap on the right-hand side of the bottom carriage. Valve/electrical compartment Tilt indicator Valve compartment... -
Page 30: Control Box
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Control box Control panel on the control box 4.2.1 There are a number of indication lights and buttons for the operating functions on the control box. -
Page 31: Engine Compartment
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Engine compartment The engine compartment is located on the left-hand side of the bottom carriage. The Hatz Silentpack diesel engine and the hydraulic pump system are located here. Everything is fitted to a pull-out frame. -
Page 32: Normal Use
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Normal use Preparations before use See the diesel engine’s instruction manual for instructions on how to prepare the engine. Starting Insert the key (1) into the main switch. -
Page 33: Sliding Door Safety Device (Optional)
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Sliding door safety device (optional) If the scissor lift has a sliding door, then there is also a proximity switch that detects whether the door is open. If the proximity switch detects that the door is open, the scissor lift can no longer be operated. -
Page 34: Automatically Levelling The Prop Cylinders
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Automatically levelling the prop cylinders The props can be used to level the scissor lift when it is on an uneven surface. The props can only be operated when the platform is at a height of less than 4 metres. It is not possible to drive the scissor lift when the props are not fully retracted. -
Page 35: Transport
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Transport Towing Introduction 7.1.1 The scissor lift has a multiple disc brake with a towing function, which allows the scissor lift to be towed. The multiple disc brake is applied when the scissor lift is stationary. The multiple disc brake must be released before the scissor lift can be towed. -
Page 36: Points Of Attention
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Points of attention 7.1.3 When towing the scissor lift, pay attention to the following: The scissor lift may never be towed at a speed faster than the scissor lift’s maximum speed. -
Page 37: Preparation
Only use the lashing/lifting eyes on the corners of the bottom carriage to hoist the scissor lift. Comment HOLLAND LIFT INTERNATIONAL B.V. does not recommend hoisting the scissor lift without using special hoisting equipment. If necessary, contact the manufacturer for more information. Page 37... -
Page 38: Maintenance
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Maintenance Maintenance overview Comment The maintenance intervals given below are based on normal use of the scissor lift under normal circumstances. If the scissor lift is subjected to extreme conditions (such as dust, algae, bacteria or salt deposits), then the frequency must be increased. -
Page 39: Overviews
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Component Action Frequency Diesel engine Check the oil level. If necessary, top it up. Every day Other: follow the instructions given on the maintenance See the sticker sticker on the diesel engine. - Page 40 HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A The protective scissor skirt must be removed before lubrication. Make sure the scissor skirt is properly replaced before the scissor lift is used again. The lubrication points are located: •...
-
Page 41: Tightening Torques
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Tightening torques 8.2.3 Bolt connection Tightening torque Swivel axle’s drag rod 41 Nm Control cylinder on the drag rod 41 Nm Control cylinder on the bottom carriage... -
Page 42: Topping Up The Hydraulic System
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Installing the safety brackets Make sure there is no load on the platform. Make sure the scissor mechanism is opened far enough so that the safety brackets (1) can be installed. - Page 43 HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A The play between the shaft and the bearing is greater than the specified limit (see table). Shaft diameter Clearance F7 Bearing diameter Clearance H9 (mm) (m)
-
Page 44: Rectifying Faults
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Rectifying faults Fault Possible cause Action The scissor lift can no longer be The main switch has not been Turn on the main switch. turned on. -
Page 45: Disposal
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Disposal Introduction 10.1 The scissor lift must be disposed of in an environmentally-friendly manner. For example: Trade in the scissor lift when purchasing a new scissor lift. -
Page 46: Technical Specifications
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Technical specifications Technical specifications for HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N 11.1 For use in enclosed spaces No, unless the exhaust fumes are extracted. For use outdoors Max. -
Page 47: Technical Specifications For Hl-220 D25 4Wd/P/N / B-195Dl25 4Wd/P/N
HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Rev. A Technical specifications for HL-220 D25 4WD/P/N / B-195DL25 4WD/P/N 11.2 For use in enclosed spaces No, unless the exhaust fumes are extracted. For use outdoors Max. wind speed 12.5 m/s... -
Page 48: Ec Declaration
ANODEWEG 1 1627 LJ, HOORN, THE NETHERLANDS Declares that: Scissor lift series B Type: HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N B-165DL25 4WD/P/N / B-195DL25 4WD/P/N Machine number: HL190../ HL220..B165../ B195..Complies with the stipulations of the machinery directive; 2006/42/EC ...