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Related Manuals for HOLLAND LIFT COMBISTAR N-120EL12
Summary of Contents for HOLLAND LIFT COMBISTAR N-120EL12
- Page 1 N-120/140/165/N195EL12 Rev. A (ENG) OPERATING MANUAL COMBISTAR SCISSOR LIFTS TYPES: N-120EL12 N-140EL12 N-165EL12 N-195EL12 HOLLAND LIFT INTERNATIONAL B.V. Anodeweg 1, NL-1627 LJ HOORN, The Netherlands Tel.: +31-(0)229-285555, Fax.: +31-(0)229-285550 www.hollandlift.com Page 1 21-11-2007...
- Page 2 N-120/140/165/N195EL12 Rev. A (ENG) © 2006, HOLLAND LIFT INTERNATIONAL B.V., Hoorn, Nederland Warning: No part of this publication may be reproduced and/or published by means of printing, photocopying, microfilm or in any other way without the prior written consent of HOLLAND LIFT INTERNATIONAL B.V.
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Page 3: Table Of Contents
N-120/140/165/N195EL12 Rev. A (ENG) CONTENTS Page GENERAL INFORMATION HOW TO USE THIS MANUAL .................... 6 OTHER DOCUMENTATION ....................6 1.2.1 Parts catalogue......................6 1.2.2 Electrical installation ....................6 1.2.3 Hydraulic installation ....................6 GUARANTEE ........................6 SCOPE OF THIS MANUAL....................6 MODIFICATIONS ........................ - Page 4 N-120/140/165/N195EL12 Rev. A (ENG) 4.2.11 Safety prop ......................24 4.2.12 Protective fence ....................... 24 4.2.13 Anti-tip safety device....................24 4.2.14 Battery control......................24 4.2.15 Battery condition meter.................... 24 OTHER COMPONENTS..................... 25 OPERATION GENERAL .......................... 26 POSITION OF THE CONTROLS ..................26 CONTROLS ........................
- Page 5 N-120/140/165/N195EL12 Rev. A (ENG) LIST OF ILLUSTRATIONS Fig. Description Page . 1 M ............................8 ANUFACTURER DECAL . 2 N-120EL12 ................................9 . 3 N-140EL12 ................................10 . 4 N-165EL12 ................................11 . 5 N-195EL12 ................................12 . 6 S ..........................20 UMMARY OF SAFETY DEVICES .
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Page 6: General Information
HOLLAND LIFT INTERNATIONAL B.V. supplies its products in accordance with the “Metaalunie” conditions of 1 January 2001. SCOPE OF THIS MANUAL All regulations, provisions and instructions described in this manual apply exclusively to original model scissor lifts built and supplied by HOLLAND LIFT INTERNATIONAL B.V. Page 6 21-11-2007... -
Page 7: Modifications
The information in this manual is based on data about designs, material properties and working methods that were known to us at the time the manual went to press. The information is therefore subject to design modifications. For this reason, HOLLAND LIFT INTERNATIONAL B.V. reserves the right to amend the content without notice. -
Page 8: Technical Data
N-120/140/165/N195EL12 Rev. A (ENG) TECHNICAL DATA STANDARD EQUIPMENT • Control panel with plug-in connection on platform • Auxiliary switch on the chassis for lifting/lowering • Proportional drive OPTIONS • 230 V AC connection • Flashing lights in addition to acoustic driving alarm •... -
Page 9: Technical Data By Type
N-120/140/165/N195EL12 Rev. A (ENG) TECHNICAL DATA BY TYPE 2.4.1 Type N-120EL12 Suitable for indoor use Suitable for outdoor use Max. wind speed Working height approx. 13,7 m Max. platform height approx. 11,7 m Min. platform height 1,8 m Platform (retracted) 3,38 x 1,16 m Platform (extended) 4,88 x 1,16 m... -
Page 10: Type N-140El12
N-120/140/165/N195EL12 Rev. A (ENG) 2.4.2 Type N-140EL12 Suitable for indoor use Suitable for outdoor use Max. wind speed Working height approx. 16,0 m Max. platform height approx. 14,0 m Min. platform height 2,02 m Platform (retracted) 3,38 x 1.16 m Platform (extended) 4,88 x 1,16 m Platform extension... -
Page 11: Fig . 4 N-165El12
N-120/140/165/N195EL12 Rev. A (ENG) 2.4.3 Type N-165EL12 Suitable for indoor use Suitable for outdoor use Max. wind speed Working height approx. 18,5 m Max. platform height approx. 16,5 m Min. platform height 2,24 m Platform (retracted) 3,38 x 1,16 m Platform (extended) 4,88 x 1,16 m Platform extension... -
Page 12: Type N-195El12
N-120/140/165/N195EL12 Rev. A (ENG) 2.4.4 Type N-195EL12 Suitable for indoor use Suitable for outdoor use Max. wind speed Working height approx. 21,5 m Max. platform height approx. 19,5 m Min. platform height 2,60 m Platform (retracted) 3,38 x 1,16 m Platform (extended) 4,88 x 1,16 m Platform extension... -
Page 13: Safety Regulations And Measures
Other uses, for instance supporting or lifting constructions, are not in compliance with the designated use. HOLLAND LIFT INTERNATIONAL B.V. accepts no liability for any damage resulting from incorrect use. Proper use of the operating manual and compliance with the instructions for inspection and maintenance are part of the intended use of the machine. -
Page 14: Applications
Modifications to the construction of the machine may only be performed with the written consent of the management of HOLLAND LIFT INTERNATIONAL B.V. Parts may only be replaced by parts supplied by HOLLAND LIFT INTERNATIONAL or parts of equal quality. -
Page 15: Selection Of Personnel And Qualifications
SELECTION OF PERSONNEL AND QUALIFICATIONS The scissor lift may only be operated by persons aged 18 and above who are familiar with the regulations and operating instructions for the machine supplied by HOLLAND LIFT INTERNATIONAL B.V. Only maintenance work described in this manual may be carried out by the user. -
Page 16: Safety Regulations In Specific Operation Conditions
N-120/140/165/N195EL12 Rev. A (ENG) SAFETY REGULATIONS IN SPECIFIC OPERATION CONDITIONS 3.5.1 Normal operation Avoid any operation that could jeopardize safety. Use and operate the scissor lift only if all the safety devices are functioning properly. Do not exceed the maximum workload. Keep the driving and working area clear of obstacles. -
Page 17: Safety During Maintenance
N-120/140/165/N195EL12 Rev. A (ENG) 3.5.2 Safety during maintenance 1 Only perform maintenance and repairs when the scissor lift is standing on a firm, level surface. Use chocks to prevent the machine rolling away. 2 If the scissor lift is completely switched off during maintenance or repair, the machine must be secured against unexpected or accidental activation. -
Page 18: Warnings In Respect Of Specific Dangers
N-120/140/165/N195EL12 Rev. A (ENG) 3.5.3 Warnings in respect of specific dangers Electrical installation Follow the instructions below in the event of contact with electrical lines. • Stay on the platform • Move the scissor lift out of the danger zone •... -
Page 19: Safety During Transport
N-120/140/165/N195EL12 Rev. A (ENG) 3.5.4 Safety during transport The scissor lift may only be loaded, unloaded and transported in accordance with the instructions in this manual. When towing the machine, comply with the regulations on transport position, permissible speed and transport route (see 5.5). When (re)commissioning the scissor lift, work only in accordance with the instructions in this manual. -
Page 20: Description Of The Scissor Lift
N-120/140/165/N195EL12 Rev. A (ENG) DESCRIPTION OF THE SCISSOR LIFT POSITION OF THE SAFETY DEVICES Fig. 6 Summary of safety devices 1. Emergency stop switch 2. Safety prop 3. Protective fence 4. Driving alarm, visual 5. Emergency lowering valve 6. Driving alarm, acoustic 7. -
Page 21: Safety Devcies
N-120/140/165/N195EL12 Rev. A (ENG) SAFETY DEVCIES 4.2.1 Emergency stop switch On the control box there is a red emergency stop button (Fig. 7-1). Pushing in the emergency stop button deactivates all functions. Pulling out the emergency stop button re- activates all functions with a 10-second delay. 4.2.2 Driving alarm, acoustic The scissor lift is fitted as standard with and acoustic driving alarm that sounds... -
Page 22: Driving On Slopes
N-120/140/165/N195EL12 Rev. A (ENG) 4.2.6 Driving on slopes Before driving the scissor lift on a slope, the selector switch for the driving speed must be set to the 0 position (low speed). When driving on a slope of up to 25%, the platform should be in its lowest position and no sharp steering movements should be made while driving. -
Page 23: Emergency Lowering Device
N-120/140/165/N195EL12 Rev. A (ENG) 4.2.9 Emergency lowering device In the event of an emergency, the platform can be lowered by opening an emergency lowering valve on the lift cylinder. This is activated by pulling out the knob on the valve. If the platform is still extended, it should be retracted first. -
Page 24: Safety Prop
N-120/140/165/N195EL12 Rev. A (ENG) 4.2.11 Safety prop Work on or between the scissor arms may only be carried out when the scissor mechanism is secured with the safety prop (Fig. 12-1). The scissor lift must not have any load when the safety prop is in use. -
Page 25: Other Components
N-120/140/165/N195EL12 Rev. A (ENG) OTHER COMPONENTS Fig. 13 Side of electrical box 1. Battery 5. Anti-tip safety device Steering power fuses 2. Terminal box 6. Anti-tip safety device switch 10. Auxiliary switch for 3. Battery condition meter 7. Battery charger lifting/lowering 4. -
Page 26: Operation
N-120/140/165/N195EL12 Rev. A (ENG) OPERATION GENERAL The safety regulations must be observed at all times when operating the scissor lift. See chapter 3. POSITION OF THE CONTROLS Fig. 15 Controls Control box Battery charger plug Wall socket, operation, platform Auxiliary switch for lifting/lowering Main switch Wall socket, operation, chassis Page 26... -
Page 27: Controls
N-120/140/165/N195EL12 Rev. A (ENG) CONTROLS 5.3.1 Control box All the functions of the scissor lift are operated with a control box mounted on the platform. The machine may only be operated by persons on the platform. The top of the control box has a panel with buttons and related symbols (Fig. -
Page 28: Auxiliary Switch For Lifting/Lowering
N-120/140/165/N195EL12 Rev. A (ENG) 5.3.3 Auxiliary switch for lifting/lowering On the electrical switchbox in the hydraulic compartment is an auxiliary switch for lifting and lowering with an automatic zero position (Fig. 18-1). This switch can be used during maintenance work and in an emergency. Fig. -
Page 29: Operation
N-120/140/165/N195EL12 Rev. A (ENG) OPERATION 5.4.1 Preparations Check: • correct operation of all functions • correct operation of all safety equipment • the scissor lift for visible damage (do not forget the tires) • the hydraulic system for leaks • the hydraulic oil level, if necessary top up with Shell tellus T32. •... -
Page 30: Towing And Transport
N-120/140/165/N195EL12 Rev. A (ENG) 5.5 TOWING AND TRANSPORT The brakes of the scissor lift are activated whenever the machine is stopped. The brakes must be released to tow the scissor lift. The towing speed must never exceed the maximum driving speed in the specifications for the scissor lift (see 2.4). -
Page 31: Transport
(Fig. 23-1) on each corner of the scissor lift. HOLLAND LIFT INTERNATIONAL B.V. advises you not to lift the scissor lift without special tools. Contact Holland Lift International B.V. • The weight of the scissor lift is shown on the manufacturer decal (Fig. -
Page 32: Maintenance
Before performing maintenance or repair work on the scissor lift, the maintenance mechanic must be fully aware of the regulations in this manual and have specific knowledge of the operation and construction of the scissor lift manufactured by HOLLAND LIFT INTERNATIONAL B.V. Any guarantees and liability shall be void if the maintenance instructions are not observed. -
Page 33: Lubrication Points
N-120/140/165/N195EL12 Rev. A (ENG) 6.1.2 Lubrication points All lubrication points must be lubricated with teflon-based grease at least once a month (art. code: VETPATROON). Fig. 26 Lubrication points The lubrication points are: • all hinge points on the scissor • on the swivel pins •... -
Page 34: Scheduled Maintenance
N-120/140/165/N195EL12 Rev. A (ENG) SCHEDULED MAINTENANCE 6.2.1 Daily • Check the hydraulic system for leaks • Check that all safety devices are working properly (see 4.1). • Check the overall operation • Check the scissor lift for damage (with particular attention to the tires) •... -
Page 35: Quarterly
(and pin if necessary) must be replaced. Pins that are judged to be stuck or not to have been lubricated properly must be replaced. These checks should be carried out by an expert and must be recorded in the service schedule. If in doubt, contact Holland Lift International B.V. Fit size f7... -
Page 36: Extreme Conditions
In the event of major modifications and repairs affecting the stability, strength and performance of the scissor lift, the machine must be inspected and tested by HOLLAND LIFT INTERNATIONAL B.V. Major repairs should also be recorded in the service schedule otherwise the declaration of conformity will be invalidated. -
Page 37: Markings And Decals
Max. lifting capacity “Fuse in valve compartment” Reflex foil (both sides) Emergency lowering procedure Danger of trapping (hand) Inspection “Holland Lift” (both sides) Manufacturer decal Use safety prop (both sides) Danger of trapping (foot) “Check battery level weekly” “Tellus 32”... -
Page 38: Torque Specifications
N-120/140/165/N195EL12 Rev. A (ENG) TORQUE SPECIFICATIONS Track rod to swivel pin 50 Nm Steering cylinder to track rod 50 Nm Steering cylinder to chassis 50 Nm Rear axle to chassis 725 Nm Wheel nuts 200 Nm Gearbox on swivel pin 210 Nm Page 38 21-11-2007... -
Page 39: Troubleshooting
Fit new multiple disc brake. Platform cannot be lowered. Safety prop is blocking the scissor Remove safety prop. mechanism. Lower platform with emergency Electrical system has failed. lowering valve and check electrical system. Persistent fault: Contact HOLLAND LIFT INTERNATIONAL B.V. Page 39 21-11-2007... -
Page 40: Disposal Of The Scissor Lift
N-120/140/165/N195EL12 Rev. A (ENG) DISPOSAL OF THE SCISSOR LIFT GENERAL If the scissor lift is to be disposed of, it should be in an environmentally friendly way. The possible options include: • Trade in when purchasing a new scissor lift. •... -
Page 41: Index
N-120/140/165/N195EL12 Rev. A (ENG) INDEX Page Access gate ..................................29 Amperage ..................................32 Anti-tip safety device cylinder.............................25 Anti-tip safety device switch ............................25 Anti-tip safety device.............................24, 25 Auxiliary switch for lifting/lowering...........................25 Battery ..................................25 Battery charger ................................25 Battery charger plug ..............................25, 29 Battery condition meter ...............................25 Carbon brushes ................................35 Collector ..................................35 Control box..................................29... - Page 42 N-120/140/165/N195EL12 Rev. A (ENG) Hose leak ..................................23 Hydraulic compartment ...............................28 Hydraulic diagram .................................6 Hydraulic filter ................................25 Hydraulic oil................................34, 35 Hydraulic tank filling opening.............................25 Hydrogen ..................................16 Liability ..................................7 Lift cylinder ................................23, 35 Lift/lowering time............................9, 10, 11, 12 Limit switch.................................22 Limit switches ...............................20, 34 Load..................................11, 12 Lubrication points..............................33, 34 Main fuses ...................................25...
- Page 43 N-120/140/165/N195EL12 Rev. A (ENG) Safety regulations ................................32 Scissor mechanism ..............................35 Solid tyres................................9, 10 Steering power fuses..............................25 Swivel pins ..................................33 Symbols ..................................7 Terminal box ................................25 Tilt alarm ..............................20, 21, 25, 35 Tow hooks ...................................31 Towing speed..............................9, 10, 30 Transformer .................................25 Vibrations ..................................14 Volume ..................................14 Warning signal................................21 Warnings..................................17...
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