Related Manuals for HOLLAND LIFT HL-140 E12
Summary of Contents for HOLLAND LIFT HL-140 E12
- Page 1 Instruction manual (translation of the original text) Combistar Scissor lift HL-140 E12 / N-120EL12 HL-160 E12 / N-140EL12 HL-190 E12 / N-165EL12 HL-220 E12 / N-195EL12...
- Page 2 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F © 2014, HOLLAND LIFT INTERNATIONAL B.V., Hoorn, The Netherlands. No part of this publication may be copied and/or published by means of printing, photocopying, microfilm or any other way whatsoever, without the prior written permission of HOLLAND LIFT INTERNATIONAL B.V.
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Page 3: Table Of Contents
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Contents Page General information ..........................6 Use of this instruction manual ........................6 1.1.1 Objective ..............................6 1.1.2 Symbols used in this instruction manual ....................6 Standard equipment .......................... - Page 4 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Controls..............................26 Overview ..............................26 The control box............................27 3.2.1 The control panel............................ 28 Main switch............................. 29 Machine compartments......................... 30 Introduction.............................
- Page 5 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F EC Declaration............................54 Page 5 8/2/18...
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Page 6: General Information
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F General information Use of this instruction manual Objective 1.1.1 This instruction manual is intended for the users of the following scissor lifts:... -
Page 7: Options
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Options AC 230 V connection on the platform. Flashing beacons in addition to the acoustic driving alarm. Ability to drive the scissor lift when fully extended. -
Page 8: Terms Of Delivery And Warranty
Components may only be replaced by components provided by HOLLAND LIFT INTERNATIONAL B.V. or components which can be considered to be of a comparable quality. HOLLAND LIFT INTERNATIONAL B.V. reserves the right to decide whether these components are of a comparable quality. -
Page 9: Service And Technical Support
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Service and technical support HOLLAND LIFT INTERNATIONAL B.V. Anodeweg 1 1627 LJ Hoorn The Netherlands T +31 (0)229-285555 F +31 (0)229-285550 E service@hollandlift.com... -
Page 10: Safety
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Safety Emergency procedures Emergency stop 2.1.1 To disable all of the scissor lift's functions: Press the emergency stop button. ... -
Page 11: Safety Instructions During Normal Use
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F The noise produced by the scissor lift in the work area at a distance of 7 metres and at ... -
Page 12: Safety Instructions During Maintenance
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F It is strictly forbidden: • to operate the scissor lift from the ground using the control box (except for transport reasons or when carrying out maintenance work on the scissor lift) •... -
Page 13: Liability
If necessary, HOLLAND LIFT INTERNATIONAL B.V. can provide a new copy on request. The scissor lift may only be operated by people who are 18 years of age or older, who know ... -
Page 14: Decals On The Scissor Lift
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Decals on the scissor lift Decals on the front 2.6.1 Front Reflective film (on all corners) Max. 2 persons + load... -
Page 15: Decals On The Left Side
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Decals on the left side 2.6.2 Left side standard version Scissor lift type indication Presence in danger zone prohibited Lubrication recommendations... -
Page 16: Decals On The Right Side
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Decals on the right side 2.6.3 Right side Scissor lift type indication Presence in danger zone prohibited Check battery charge weekly... -
Page 17: Decal Emergency Descent Protection
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Decal emergency descent protection 2.6.4 Decal emergency descent protection Decal emergency descent protection Decals on the control box and on the platform 2.6.5... - Page 18 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F 230 VAC decal on the socket (option) Descend with platform retracted Concise operating instructions ‘AC 230 V’ (option) ‘Only lower the scissor lift with the platform retracted.’...
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Page 19: Decals In The Left-Side Compartments
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Decals in the left-side compartments 2.6.6 Decals in left-side compartment ‘Filled with Equivis ZS32’ AC 230V Page 19 8/2/18... -
Page 20: Location Of The Safety Provisions On The Scissor Lift
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Location of the safety provisions on the scissor lift Location of the safety provisions on the scissor lift Emergency stop button and dead man's switch on the control box... -
Page 21: Emergency Stop Button
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Emergency stop button 2.7.1 The emergency stop button can be used to deactivate all scissor lift functions. All of the functions are deactivated when the emergency stop button is pressed. -
Page 22: Emergency Descent Device
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Emergency descent device 2.7.7 The emergency descent valve on the lift cylinder allows the platform to be lowered in the event of an emergency. -
Page 23: 2.7.10 Tilt Indicators
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Comments Only for scissor lifts with the ‘Drive at full height’ option: It is possible to reactivate the driving and steering functions when the platform is at a height of ... - Page 24 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Lift cylinder protection device This protection device prevents the lift cylinder from becoming mechanically jammed. A limit switch is activated by a switch cam just before the cylinder reaches its maximum range, so that the lift cylinder stops in time.
- Page 25 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Driving on inclines Before driving the scissor lift up an incline, the selection switch for driving speed must be put in position ‘0’...
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Page 26: Controls
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Controls Overview Overview of the controls Control box Connection for the control box Main switch Mains plug for battery charger... -
Page 27: The Control Box
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F The control box A plug-in connection makes it possible to use the control box both on the platform and on the bottom carriage. -
Page 28: The Control Panel
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F The control panel 3.2.1 Controls on the control box Emergency stop button Forwards/backwards control handle Dead man's switch Steer to the left Steer to the right Indicator light ‘battery voltage too low’... -
Page 29: Main Switch
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Main switch The main switch turns the power supply for the scissor lift on and off. Main switch Key with chain... -
Page 30: Machine Compartments
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Machine compartments Introduction The scissor lift has two interconnected compartments. These are located on either side of the bottom carriage. These contain various components, including the electrical control unit and the hydraulic components for the lifting, steering and drive system. -
Page 31: Electrical Box
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Electrical box This compartment contains the electrical control unit. Electrical compartment Key switch for overload protection Angle sensor calibration – store Angle sensor calibration –... -
Page 32: Hydraulic Oil Compartment
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Hydraulic oil compartment Hydraulic oil compartment The hydraulic oil tank is located on the right side of the bottom carriage. -
Page 33: Auxiliary Switch Raise/Descend
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Auxiliary switch raise/descend In the hydraulic cabinet, on the electrical box, there is an auxiliary (self-centring) toggle switch for raising and lowering the platform. This switch can be used during maintenance and in emergency situations. -
Page 34: Normal Use
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Normal use Preparations before use See the instruction manual for the power source for instructions on how to prepare the scissor lift. - Page 35 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Linchpin for platform guardrail section Linchpin for platform guardrail section Page 35 8/2/18...
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Page 36: Switching Off
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Linchpin(s) on the platform Check whether the control box has been connected correctly. Pull out and rotate the emergency stop button. -
Page 37: Battery State-Of-Charge Meter
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Linchpin for the extendable platform Battery state-of-charge meter The battery state-of-charge meter (1) is located on the right side of the bottom carriage. - Page 38 HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Battery state-of-charge meter LED bar graph Hour counter The LED bar graph (2) indicates the batteries' state of charge. All LEDs on means: battery fully charged.
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Page 39: Transport
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Transport Towing Introduction 6.1.1 The scissor lift has multiple disc brakes with a towing function. The multiple disc brakes are applied when the scissor lift is stationary. -
Page 40: Point Of Special Interest
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Point of special interest 6.1.3 When towing the scissor lift, pay attention to the following: The scissor lift may never be towed at a speed faster than the scissor lift's maximum speed. -
Page 41: Preparation
Only use the lashing/lifting eyes on the corners of the bottom carriage to hoist the scissor lift. Comment HOLLAND LIFT INTERNATIONAL B.V. recommends that the scissor lift only be hoisted using a special hoisting tool. If necessary, contact the manufacturer for more information. Page 41... -
Page 42: Maintenance
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Maintenance Maintenance overview Comment The maintenance intervals given below are based on normal use of the scissor lift under normal conditions. -
Page 43: Protective Guardrail
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Component Action Frequency Batteries Check fluid levels. Top up if necessary. Every week Recharge the battery if the scissor lift has not been Every two weeks used for more than 2 weeks. -
Page 44: Overviews
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Overviews Lubrication points 7.2.1 Lubricate all lubrication points with EP NLGI-kl.2 + Teflon (<2% dry material) grease. The lubrication points are located in or at the following locations: all of the scissor mechanism's pivot points ... -
Page 45: Tightening Torques
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Tightening torques 7.2.2 Bolt connection Tightening torque Thread Tracking rod on steering knuckle 50 Nm Steering cylinder on tracking rod... -
Page 46: Topping Up The Hydraulic System
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Engaging the safety prop Make sure there is no load on the platform. Make sure the scissor mechanism is opened far enough so that the safety prop (1) can be engaged. -
Page 47: Inspecting The Scissor Mechanism
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Inspecting the scissor mechanism 7.3.5 The scissor mechanism's pivot points must be checked for play, wear and damage by an expert every five years. -
Page 48: Troubleshooting
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Troubleshooting Problem Possible cause Action The scissor lift cannot be turned The main switch has not been Turn on the main switch. -
Page 49: Disposal
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Disposal Introduction The scissor lift must be disposed of in an environmentally-friendly manner. For example: trade in the scissor lift when purchasing a new scissor lift ... -
Page 50: Technical Specifications
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Technical specifications Technical specifications for HL-140 E12 / N-120EL12 10.1 Suitable for use in enclosed spaces Suitable for outdoor use: Max. -
Page 51: Technical Specifications For Hl-160 E12 / N-140El12
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Technical specifications for HL-160 E12 / N-140EL12 10.2 Suitable for use in enclosed spaces Suitable for outdoor use: Max. wind speed Ambient temperature -15 °C to +40 °C... -
Page 52: Technical Specifications For Hl-190 E12 / N-165El12
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Technical specifications for HL-190 E12 / N-165EL12 10.3 Suitable for use in enclosed spaces Suitable for outdoor use: Max. wind speed Ambient temperature -15 °C to +40 °C... -
Page 53: Technical Specifications For Hl-220 E12 / N-195El12
HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Rev. F Technical specifications for HL-220 E12 / N-195EL12 10.4 Suitable for use in enclosed spaces Suitable for outdoor use: Max. wind speed Ambient temperature -15 °C to +40 °C... - Page 54 1627 LJ, HOORN, THE NETHERLANDS Declares that: Scissor lift, series N Type: HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12 N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12 Machine number: HL140../ HL160../ HL190../ HL220..N120../ N140../ N165../ N195..