AUMA SA 25.1 Operation Instructions Manual
  1. Manuals
  2. Brands
  3. AUMA Manuals
  4. Controller
  5. SA 25.1
  6. Operation instructions manual

AUMA SA 25.1 Operation Instructions Manual

Multi-turn with actuator controls ac 01.2 intrusive
Hide thumbs Also See for SA 25.1:
Table of Contents

Advertisement

Quick Links

Download this manual
Multi-turn actuators
SA 25.1
SA 48.1
SAR 25.1
SAR 30.1
with actuator controls
AC 01.2 Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly, operation, commissioning

Advertisement

Table of Contents
loading

Related Manuals for AUMA SA 25.1

Summary of Contents for AUMA SA 25.1

  • Page 1 Multi-turn actuators SA 25.1 SA 48.1 SAR 25.1 SAR 30.1 with actuator controls AC 01.2 Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    Manual (Operation and setting ) of actuator controls AC 01.2 HART Manual (Fieldbus device integration) of actuator controls AC 01.2 HART Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
  • Page 3 Motor connection 5.3.1.1. Motor connection compartment: open 5.3.1.2. Motor cables: connect 5.3.1.3. Motor connection compartment: close 5.3.2. S/SH electrical connection (AUMA plug socket connector) 5.3.2.1. Terminal compartment: open 5.3.2.2. Cable connection 5.3.2.3. Terminal compartment: close 5.4. Accessories for electrical connection 5.4.1.
  • Page 4 13.1. Technical data Multi-turn actuators 13.2. Technical data Actuator controls Spare parts..........................14.1. Multi-turn actuators SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 14.2. AC 01.2 actuator controls with S electrical connection 14.3. AC 01.2 actuator controls with SD electrical connection...
  • Page 5 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Table of contents 14.4. Wall bracket Certificates..........................15.1. EU Declaration of Incorporation / Declaration of Conformity Index............................Addresses..........................

  • Page 6: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 7: Applications In Ex Zone 22 (Option)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Safety instructions Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 8: References And Symbols

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Safety instructions AC 01.2 Intrusive HART Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury.

  • Page 9: Identification

    (push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via AUMA CDT software (ac- cessory), using a computer (laptop or PC). The connection between computer and actuator controls is wireless via Bluetooth interface (not included in these instructions).

  • Page 10: Name Plate

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Identification AC 01.2 Intrusive HART 2.2. Name plate Figure 3: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 11 Figure 5: Name plate for actuator controls (example) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 6: Motor name plate (example) (= manufacturer logo);...
  • Page 12 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
  • Page 13 SAR 30.1 AC 01.2 Intrusive HART Identification When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 14: Transport, Storage And Packaging

    Weight for AC 01.2 actuator controls with electrical connection type: Weight approx. [kg] AUMA plug/socket connector with screw-type connection Table 5: Weights for multi-turn actuators SA 25.1 SA 48.1 / SAR 25.1 SAR 30.1 with 3-phase AC motors Type designation...

  • Page 15: Storage

    SA 48.1 AD... 180-... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights.
  • Page 16 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Transport, storage and packaging AC 01.2 Intrusive HART cardboard, paper, and PE foil. For the disposal of the packaging material, we recommend recycling and collection centres.

  • Page 17: Assembly

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Assembly Assembly 4.1. Mounting position The product described in this document can be operated in any mounting position. Restriction: When using oil instead of grease within the actuator gear housing, the hollow shaft mounting position must be perpendicular, with the flange pointing downward.

  • Page 18: Multi-Turn Actuator: Mount To Valve/Gearbox

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Assembly AC 01.2 Intrusive HART Secure handwheel using the retaining ring supplied. Figure 12: 4.3. Multi-turn actuator: mount to valve/gearbox Danger of corrosion due to damage to paint finish and condensation! Touch up damage to paint finish after work on the device.

  • Page 19: 4.3.1.1. Stem Nut: Finish Machining

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Assembly 4.3.1.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Figure 14: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 20: 4.3.1.2. Multi-Turn Actuator (With Output Drive Type A): Mount To Valve

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Assembly AC 01.2 Intrusive HART 4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve Figure 15: Assembly of output drive type A Valve stem Output drive type A Screws to actuator...

  • Page 21: Output Drive Types B And E

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Assembly 4.3.2. Output drive types B and E Application For rotating, non-rising valve stem Not capable of withstanding thrust For output drive types B/B1/B2, the connection to the valve or the gearbox is made...

  • Page 22: Accessories For Assembly

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Assembly AC 01.2 Intrusive HART Check if output drive of multi-turn actuator [1] matches the output drive of valve/gearbox or valve/gearbox valve shaft [2/3]. Apply a small quantity of grease to the valve or gearbox shaft [3].

  • Page 23: Mounting Positions Of Local Controls

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Assembly Screw stem protection tube [2] into thread and tighten it firmly. Information: For stem protection tubes made of two or more segments, all parts have to be thoroughly screwed together.

  • Page 24: Mounting Positions: Modify

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Assembly AC 01.2 Intrusive HART 4.5.1. Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Electrostatic discharge ESD! Risk of damage to electronic components. Earth both operators and devices.

  • Page 25: Electrical Connection

    The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks Actuator controls (actuators) are suitable for use in TN and TT networks with directly earthed star point for mains voltage up to maximum 690 V AC.
  • Page 26 Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (I ) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.

  • Page 27: Electrical Connection Of Actuator Controls

    Pins for controls also available as crimp-type connection as an option. S version (standard) with three cable entries. SH version (enlarged) with additional cable entries. For cable connection, remove the AUMA plug/socket connector and the socket carrier from cover.

  • Page 28: 5.2.1.1. Terminal Compartment (For Mains Connection): Open

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART Technical data Table 13: Electrical connection via AUMA plug/socket connector Power contacts Control contacts No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets earth conductor (PE)

  • Page 29: 5.2.1.2. Cable Connection

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [2] and remove cover [1] or connection housing [1B]. Loosen screws [4] and remove socket carrier [5] from cover [1A] or connection housing [1B].
  • Page 30 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.

  • Page 31: 5.2.1.3. Terminal Compartment (For Mains Connection): Close

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection 5.2.1.3. Terminal compartment (for mains connection): close Figure 26: Terminal compartment: close [1A] Cover (version S) [1B] Connection housing (SD version) Screws O-ring Screws for socket carrier...

  • Page 32: Hart Terminal Compartment: Open (Version With Hart Connection Board)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART 5.2.1.4. HART terminal compartment: open (version with HART connection board) Figure 27: Open cover to HART terminal compartment Cover (HART terminal compartment) Screws for cover O-ring Cable entries for HART cables Blanking plug Only for version with SD electrical connection, with HART connection board.

  • Page 33: 5.2.1.5. Hart Cables: Connect

    Shielding clamp [XM] Connection for HART modem [X1/2] 4 20 mA HART cable Jumper for shield Table 15: Variant Device category AUMA art. no. on label D40.03 Actuator Z117.962/01 D40.04 Current Output Z117.962/02 Label with article number on connection board Connection assignment for “Actuator”...
  • Page 34 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART Table 18: XM 3-pole: Monitoring HART signal “Actuator” Signal name Signal type Explanation/function AIN+_H Current with HART Positive (analogue) input (target value) with HART signal following overvoltage protection...

  • Page 35: Hart Terminal Compartment: Close (Version With Hart Connection Board)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection 5.2.1.6. HART terminal compartment: close (version with HART connection board) Figure 30: Close HART terminal compartment Cover (HART terminal compartment) Screws for cover O-ring Cable entries for HART cables Blanking plug Clean sealing faces of cover [1] and housing.

  • Page 36: Motor Connection

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART Figure 32: Connection arrangement for size 48.1 Motor connection compartment Cable entry for motor connection Electrical connection (S) for control connections (only available for actuator controls on wall bracket)

  • Page 37: 5.3.1.2. Motor Cables: Connect

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection Insert cable gland suitable for connecting cable. The enclosure protection IP… stated on the name plate is only ensured if suit- able cable glands are used. Figure 34: Name plate, example with enclosure protection IP68 5.3.1.2.

  • Page 38: 5.3.1.3. Motor Connection Compartment: Close

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART 5.3.1.3. Motor connection compartment: close Figure 35: Close motor connection compartment Cover Screws for cover O-ring Cable gland Clean sealing faces of cover [1] and housing. Check whether O-ring [3] is in good condition, replace if damaged.

  • Page 39: S/Sh Electrical Connection (Auma Plug Socket Connector)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection 5.3.2. S/SH electrical connection (AUMA plug socket connector) 5.3.2.1. Terminal compartment: open Figure 36: Terminal compartment: open Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier...

  • Page 40: 5.3.2.2. Cable Connection

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART 5.3.2.2. Cable connection Table 23: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts 6 mm (flexible) 1.5 Nm (U1, V1, W1, U2, V2, W2)

  • Page 41: 5.3.2.3. Terminal Compartment: Close

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection 5.3.2.3. Terminal compartment: close Figure 39: Terminal compartment: close Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier Socket carrier Blanking plug Cable gland (not included in delivery) Short-circuit due to pinching of cables! Risk of electric shock and functional failures.

  • Page 42: Accessories For Electrical Connection

    Versions with potentiometer in the actuator are not suitable. We recommend using an AUMA “LSW” cable set . If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct...

  • Page 43: Connection With Control Box

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection 5.4.2. Connection with control box Figure 41: Example of cable installation for actuator controls with control box Power supply, e.g. 3∼/PE/400V/50 Hz Power supply of actuator controls (switchgear control)
  • Page 44 Motor connection/motor control Feedback signals from actuator For actuators with high nominal motor current (AUMA power class switchgear from category A4), a control box is required. Switchgear (reversing contactors) will then be installed in the control box and not within the actuator controls. The control box is mounted separately on a wall.

  • Page 45: Parking Frame

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Electrical connection 5.4.3. Parking frame Figure 43: Parking frame, example with plug/socket connector and cover Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 46: External Earth Connection

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Electrical connection AC 01.2 Intrusive HART 5.4.5. External earth connection Figure 45: Earth connection for multi-turn actuator External earth connection (U-bracket) for connection to equipotential compensation. Application Table 24: Terminal cross sections and earth connection tightening torques...

  • Page 47: Operation

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 48: Manual Operation: Disengage

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Operation AC 01.2 Intrusive HART Turn handwheel in desired direction. To close the valve, turn handwheel clockwise: Drive shaft (valve) turns clockwise in direction CLOSE. Figure 48: 6.1.2. Manual operation: disengage Manual operation is automatically disengaged when motor is started again. The handwheel does not rotate during motor operation.

  • Page 49: Actuator Operation From Remote

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Operation Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Danger of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 50: Menu Layout And Navigation

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Operation AC 01.2 Intrusive HART Figure 50: [1 4] Push buttons or navigation support Selector switch Display Table 25: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display Up ▲...

  • Page 51: User Level, Password

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Operation Figure 52: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 52: Password Entry

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Operation AC 01.2 Intrusive HART Table 26: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000 Maintenance (3) Reserved for future extensions...

  • Page 53: Language In The Display

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Operation Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶ Change passwords The user level is indicated in the top row (1 6), e.g.:...
  • Page 54 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Operation AC 01.2 Intrusive HART Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations: black triangle: ▶...

  • Page 55: Indications

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Indications Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.

  • Page 56: Feedback Indications From Actuator And Valve

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Indications AC 01.2 Intrusive HART Figure 60: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
  • Page 57 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Indications Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.

  • Page 58: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 7.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 59: Status Indications According To Namur Recommendation

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Indications Figure 69: Warnings For further information, please also refer to <Corrective action>. Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 60 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Indications AC 01.2 Intrusive HART For further information, please also refer to <Corrective action>. Function check (S0009) The S0009 indication shows function check indications according to NAMUR recommendation NE 107. If an indication has occurred via the function check, the display shows S0009: the number of indications occurred a blinking triangle with a spanner after approx.

  • Page 61: Indication Lights Of Local Controls

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Indications 7.3. Indication lights of local controls Figure 76: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: operation in direction CLOSE)

  • Page 62: Optional Indications

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Indications AC 01.2 Intrusive HART 7.4. Optional indications 7.4.1. Mechanical position indication via indicator mark Figure 77: Mechanical position indicator End position OPEN reached End position CLOSED reached Indicator mark at cover Independent of power supply...

  • Page 63: Signals (Output Signals)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Signals (output signals) Signals (output signals) 8.1. Signals via HART HART offers different feedback signals. Configuration is possible for both data structure and data contents. For details regarding feedback signals via HART interface, please refer to the Manual (Device integration) HART.
  • Page 64 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Signals (output signals) AC 01.2 Intrusive HART For further information on this topic, please refer to Manual (Operation and setting).

  • Page 65: Commissioning (Basic Settings)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.

  • Page 66: Hart Address (Slave Address): Set

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (basic settings) AC 01.2 Intrusive HART Up ▲ Down ▼ to select user: User login Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶ = current setting white triangle: ▷...

  • Page 67: Switch Compartment: Open

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (basic settings) Press Display indicates: Password 0*** Enter password (→ enter password). Display shows the set address. 10. Enter new address via Up ▲ Down ▼. Information: The address range is displayed in round brackets on the screen.

  • Page 68: Limit Switching: Set

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (basic settings) AC 01.2 Intrusive HART Figure 78: Torque measuring heads Torque switching head black in direction CLOSE Torque switching head white in direction OPEN Lock screws Torque dials Loosen both lock screws [3] at the indicator disc.

  • Page 69: End Position Open (White Section): Set

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (basic settings) Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]: While a ratchet click is felt and heard, the pointer [2] moves 90°...

  • Page 70: Running Direction Close (Black Section): Set

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (basic settings) AC 01.2 Intrusive HART Information After 177 turns (control unit for 2 500 turns/stroke) or 1,769 turns (control unit for 5,000 turns/stroke), the intermediate switches release the contact. 9.6.1. Running direction CLOSE (black section): set Move valve in direction CLOSE to desired intermediate position.

  • Page 71: Direction Of Rotation At Hollow Shaft/Stem: Check

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (basic settings) Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For mechanical position indication via indicator mark: (not self-adjust-...

  • Page 72: Limit Switching: Check

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (basic settings) AC 01.2 Intrusive HART Switch on actuator in direction CLOSE and observe direction of rotation at hollow shaft [3] or stem [5]: The direction of rotation is correct if the actuator moves in direction CLOSE and the hollow shaft in clockwise direction, or the stem moves downward.

  • Page 73: Commissioning (Optional Equipment Settings)

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (optional equipment settings) Commissioning (optional equipment settings) 10.1. EWG 01.1 electronic position transmitter EWG 01.1 electronic position transmitter signals the remote position or the valve position. On the basis of the actual valve position sensed by hall sensor, a current...

  • Page 74: Measuring Range: Set

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (optional equipment settings) AC 01.2 Intrusive HART 10.1.1. Measuring range: set For measuring range setting, voltage must be applied at the position transmitter. For output current verification, connect a test device for 0 20 mA to measurement points (+/ ) (for 2-wire systems, connecting a test device is imperatively required).

  • Page 75: Led End Position Signalling: Switch On/Off

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (optional equipment settings) Information If the current value fluctuates (e.g. between 4.0 4.2mA), the <LED end position signalling> must be switched off for current adjustment. Operate valve in desired end position (OPEN/CLOSED).

  • Page 76: Rwg Electronic Position Transmitter

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (optional equipment settings) AC 01.2 Intrusive HART Turn potentiometer [1] clockwise to the stop. End position CLOSED corresponds to 0 % End position OPEN corresponds to 100 % Turn potentiometer [1] slightly in opposite direction.

  • Page 77: Mechanical Position Indicator: Set

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Commissioning (optional equipment settings) Connect ammeter for 0 20 mA to measuring points [4 and 5]. Turn potentiometer [1] clockwise to the stop. Turn potentiometer [1] slightly in opposite direction.
  • Page 78 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Commissioning (optional equipment settings) AC 01.2 Intrusive HART Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Figure 86: Place cover [1] on switch compartment.

  • Page 79: Corrective Action

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Corrective action Corrective action 11.1. Faults during commissioning Table 32: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 80 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Corrective action AC 01.2 Intrusive HART Table 33: Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual played.
  • Page 81 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Corrective action Warnings and Out of specification Indication on display Description/cause Remedy Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal. Possible causes: For an adjusted setpoint range of e.g. 4 20 mA, the input signal is 0 (signal loss).
  • Page 82 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Corrective action AC 01.2 Intrusive HART Faults and Failure Indication on display Description/cause Remedy Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures: Issue operation command in direction CLOSE.

  • Page 83: Fuses

    Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 84: Fuse Replacement

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Corrective action AC 01.2 Intrusive HART Table 38: Secondary fuses F3 (internal 24 V DC supply) G fuse according to IEC 60127-2/III AUMA art. no. Size 5 x 20 mm Voltage output (power supply unit) = 24 V 2.0 A T;...

  • Page 85: Test/Replace Fuses

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Corrective action 11.3.2.2. Test/replace fuses F3/F4 Loosen screws [1] and remove cover [2] on the rear of the actuator controls. Figure 88: Check fuses. The power supply unit has measurement points (solder pins) allowing to perform...

  • Page 86: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>...

  • Page 87: Maintenance

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Servicing and maintenance 12.2. Maintenance Lubrication In the factory, the gear housing is filled with grease. Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty.

  • Page 88: Technical Data

    22 rpm (50 Hz) or 26 (60 Hz) NOT self-locking: SA 25.1 and SA 30.1 for output speeds from 125 rpm (50Hz) or 150 rpm (60Hz) and from size SA 35.1 for output speeds from 32 rpm (50Hz) or 38 (60Hz).
  • Page 89 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Indiations apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket connector. They are not valid in combination with gearboxes.
  • Page 90 Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Further information EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)

  • Page 91: Technical Data Actuator Controls

    The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units. For the assignment of AUMA power classes, please refer to Electrical data on actuator Control and feedback signals...
  • Page 92 Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the SPP Bluetooth profile (Serial Port Profile). Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
  • Page 93 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Technical data Features and functions Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end po- sition CLOSED Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time)
  • Page 94 Temperature versions below 30 °C incl. heating system for connection to external power supply 230 V AC or 115 V AC or internal version 400 V AC Electrical connection Standard: AUMA plug/socket connector with screw-type connection Option: Gold-plated control plug (sockets and plugs) Threads for cable entries...
  • Page 95 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Technical data General HART interface data Communication protocol HART according to IEC 61158 and IEC 61784 (CPF 9) Network topology Point-to-point wiring Communication signal HART, baud rate 1.2 kbit/s Device class: "Actuator"...
  • Page 96 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
  • Page 97 Instead of the potentiometer, an MWG has to be used. (MWG requires separate data cable.) Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 SA/SAR 16.2...

  • Page 98: Spare Parts

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Spare parts AC 01.2 Intrusive HART Spare parts 14.1. Multi-turn actuators SA 25.1 SA 48.1/SAR 25.1 SAR 30.1...
  • Page 99 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 100: Ac 01.2 Actuator Controls With S Electrical Connection

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Spare parts AC 01.2 Intrusive HART 14.2. AC 01.2 actuator controls with S electrical connection...
  • Page 101 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 102: Ac 01.2 Actuator Controls With Sd Electrical Connection

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Spare parts AC 01.2 Intrusive HART 14.3. AC 01.2 actuator controls with SD electrical connection...
  • Page 103 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 104: Wall Bracket

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Spare parts AC 01.2 Intrusive HART 14.4. Wall bracket...
  • Page 105 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 106: Certificates

    Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. EU Declaration of Incorporation / Declaration of Conformity...

  • Page 107: Index

    SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Index Index Earth connection Electrical connection Electronic position transmitter 73, 76 Accessories (electrical con- nection) Enclosure protection 10, 11, 11, 89, 96 Accessories for assembly End position signalling Actual value - indication on...
  • Page 108 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 Index AC 01.2 Intrusive HART Language in the display Packaging LED end position signalling Parking frame LEDs (indication lights) Password Lifetime Password change Limit switching 68, 72 Password entry Local actuator operation Positioner - indication on dis-...
  • Page 109 SA 25.1 SA 48.1/SAR 25.1 SAR 30.1 AC 01.2 Intrusive HART Index Safety instructions Wall bracket 42, 43 Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wiring diagram 12, 25 Self-retaining Serial number 10, 11, 12...

  • Page 110: Addresses

    AUMA Finland Oy AUMA Polska Sp. z o.o. FI 02230 Espoo PL 41-219 Sosnowiec Tel +358 9 5840 22 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG auma@auma.fi biuro@auma.com.pl www.auma.fi www.auma.com.pl Location Muellheim DE 79373 Muellheim AUMA France S.A.R.L.
  • Page 111 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
  • Page 112 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.860/003/en/1.18 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Sa 48.1Sar 25.1Sar 30.1

Table of Contents