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AUMA SA 25.1-UW Manual

Multi-turn actuators for continuous underwater use
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Multi-turn actuators
SA 25.1-UW
SA 30.1-UW
SAR 25.1-UW
SAR 30.1-UW
for continuous underwater use
with actuator controls
AC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SA 25.1-UW

  • Page 1 Multi-turn actuators SA 25.1-UW SA 30.1-UW SAR 25.1-UW SAR 30.1-UW for continuous underwater use with actuator controls AC 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus Operation instructions Assembly, operation, commissioning...
  • Page 2 Reference documents: Manual (Operation and setting ) of actuator controls AC 01.2 Parallel Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
  • Page 3 7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback indications from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Indication lights of local controls Signals (output signals)......................8.1.
  • Page 4 Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
  • Page 5 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Safety instructions Escalators Continuous duty Buried service Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.
  • Page 6 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Safety instructions AC 01.2 Non-Intrusive < > Reference to other sections Terms in brackets shown above refer to other sections of the document which provide further information on this topic. These terms are either listed in the index, a heading...
  • Page 7 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 8 (= manufacturer logo); (= CE mark) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 4: Motor name plate (example) (= manufacturer logo);...
  • Page 9 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
  • Page 10 (push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via AUMA CDT software (ac- cessory), using a computer (laptop or PC). The connection between computer and actuator controls is wireless via Bluetooth interface (not included in these instructions).
  • Page 11 AD... 160-... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection or plug/socket connector incl. cable glands (approx. 2.3 kg) as well as output drive type B1. For other output drive types, heed additional weights. Heed weight of cables if plug/socket connector...
  • Page 12 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Transport, storage and packaging AC 01.2 Non-Intrusive 3.2. Storage Danger of corrosion due to inappropriate storage! Store in a well-ventilated, dry room. Protect against floor dampness by storage on a shelf or on a wooden pallet.
  • Page 13 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Assembly Assembly 4.1. Mounting position The product described in this document can be operated without restriction in any mounting position. 4.2. Multi-turn actuator: mount to valve/gearbox Danger of corrosion due to damage to paint finish and condensation! Touch up damage to paint finish after work on the device.
  • Page 14 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive 4.2.1.1. Multi-turn actuator with output drive types B: mount to valve/gearbox Figure 9: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.
  • Page 15 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Assembly 4.3. Mounting positions of local controls Figure 10: Mounting positions The mounting position of the local controls is implemented according to the order.
  • Page 16 The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks Actuator controls (actuators) are suitable for use in TN and TT networks with directly earthed star point for mains voltage up to maximum 690 V AC.
  • Page 17 Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (I ) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.
  • Page 18 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive 5.2. Cable installation between actuator controls (wall bracket) and actuator Figure 12: Example of cable installation for actuator controls wall bracket Electrical connection (S/SH) of actuator controls...
  • Page 19 Fixing the connecting cables (example) DS intermediate frame (option) For actuators with high nominal motor current (AUMA power class switchgear from category A4), a control box is additionally required. Switchgear (reversing contactors) will then be installed in the control box and not within the actuator controls. Control box is mounted separately on the wall.
  • Page 20 The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum. Exclusively use AUMA “LSW” cable sets as connecting cables “LSW and LS”! Table 8: AUMA cable sets LSW 68 (without control box)
  • Page 21 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Electrical connection Connect all protective earth wires to the protective earthing (symbol ) of housing cover using ring lugs. When installing the connecting cables, make sure not to fall short of the minimum bending radius.
  • Page 22 Control contacts also available as crimp-type connection as an option. S version (standard) with three cable entries. SH version (enlarged) with additional cable entries. For cable connection, remove the AUMA plug/socket connector and the socket carrier from cover. Technical data...
  • Page 23 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Electrical connection 5.3.1. Terminal compartment : open Figure 17: Open terminal compartment Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier...
  • Page 24 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive 5.3.2. Cable connection Table 12: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts 6 mm (flexible) 1.5 Nm...
  • Page 25 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Electrical connection 5.3.3. Terminal compartment : close Figure 20: Close terminal compartment Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier...
  • Page 26 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Operation 6.1. Motor operation Perform all commissioning settings and the test run prior to motor operation. Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e.
  • Page 27 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Operation 6.1.2. Actuator operation from remote Risk of immediate actuator operation when switching on! Risk of personal injuries or damage to the valve If the actuator starts unexpectedly: Immediately turn selector switch to position 0 (OFF).
  • Page 28 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Table 13: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display Up ▲ Change screen/selection Change values Enter figures from 0 to 9 Down ▼...
  • Page 29 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Operation the push buttons on the local controls have not been operated within 10 minutes or by briefly pressing C When entering the ID within the main menu, screens can be displayed directly (without Direct display via ID clicking through).
  • Page 30 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Use push buttons Up ▲ Down ▼ to select figures 0 to 9. Confirm first digit of password via push button Repeat steps 1 and 2 for all further digits.
  • Page 31 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Operation Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds.
  • Page 32 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.
  • Page 33 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Indications Figure 32: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page...
  • Page 34 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Figure 36: Torque allows to select the unit displayed (percent %, Newton metre Nm Select unit The push button or "foot-pound" ft-lb Figure 37: Units of torque 100 % indication equals the max.
  • Page 35 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Indications Figure 39: Indication for setpoint control (positioner) Position setpoint Actual position value The pivot points and their operation behaviour (operation profile) are shown on the Pivot point axis pivot point axis by means of symbols.
  • Page 36 SAR 30.1-UW Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive 7.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
  • Page 37 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Indications the number of indications occurred a blinking triangle with question mark after approx. 3 seconds Figure 45: Out of specification For further information, please also refer to <Corrective action>.
  • Page 38 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Figure 48: Failure For further information, please also refer to <Corrective action>. 7.3. Indication lights of local controls Figure 49: Arrangement and signification of indication lights...
  • Page 39 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Signals (output signals) Signals (output signals) 8.1. Status signals via output contacts (digital outputs) Output contacts are used to send status signals (e.g. reaching the end positions, Characteristics selector switch position, faults...) as binary signals to the control room.
  • Page 40 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.
  • Page 41 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Commissioning (basic settings) Up ▲ Down ▼ to select user: User login Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
  • Page 42 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Press Display shows the set value. The bottom row indicates: Edit Esc Press Edit. Display indicates: Specialist (4) → continue with step 7 in bottom row Up ▲...
  • Page 43 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Commissioning (basic settings) Set selector switch to position 0 (OFF). Select main menu Press push button C and hold it down for approx. 3 seconds.
  • Page 44 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive 11. Make selection: Edit → back to step 9: Set end position CLOSED "once again" Esc → back to step 4; either set end position OPEN or exit the menu.
  • Page 45 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Commissioning (basic settings) Switch on actuator via local controls push button in direction OPEN and observe the direction of rotation at the hollow shaft [3]: Switch off before reaching the end position.
  • Page 46 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Corrective action 10.1. Faults during commissioning Table 17: Faults during operation/commissioning Fault Description/cause Remedy In spite of correct setting of limit The overrun was not considered when setting the...
  • Page 47 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Corrective action Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button...
  • Page 48 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Warnings and Out of specification Indication on display Description/cause Remedy Wrn no reaction No actuator reaction to operation commands within Check movement at actuator.
  • Page 49 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Corrective action Faults and Failure Indication on display Description/cause Remedy Mains quality Due to insufficient mains quality, the controls cannot Check mains voltage. detect the phase sequence (sequence of phase...
  • Page 50 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.
  • Page 51 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Corrective action Table 23: Secondary fuses F3 (internal 24 V DC supply) G fuse according to IEC 60127-2/III AUMA art. no. Size 5 x 20 mm Voltage output (power supply unit) = 24 V 2.0 A T;...
  • Page 52 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Test/replace fuses F3/F4 Loosen screws [1] and remove cover [2] on the rear of the actuator controls. Figure 52: The power supply unit has measurement points (solder pins) allowing to perform...
  • Page 53 We recommend replacing the seals when changing the grease. After maintenance, perform leak tightness test at actuator and electrical connec- tions. The mobile leakage tester PV 1691 by AUMA can be used for leak tightness test. 11.3. Disposal and recycling Our devices have a long lifetime.
  • Page 54 Power depending on the size 12.5 25 W Electrical connection The AUMA plug/socket connector is part of the cable set with wall bracket which must be ordered sep- arately and which is customised for connection. DS Terminal compartment additionally sealed against interior (double sealed)
  • Page 55 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM and in version with integral ac- tuator controls, each with AUMA plug/socket connector. Not valid in combination with gearboxes.
  • Page 56 The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units. For the assignment of AUMA power classes, please refer to Electrical data on actuator Control inputs...
  • Page 57 Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end po-...
  • Page 58 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
  • Page 59 Cable length between actuator and actuator controls is max. 100 m. Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 SA/SAR 16.2...
  • Page 60 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive Spare parts 13.1. Multi-turn actuators SA 25.1 UW SA 48.1 UW/SAR 25.1 UW SAR 30.1 UW...
  • Page 61 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 62 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive 13.2. AC 01.2 actuator controls...
  • Page 63 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 64 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive 13.3. Wall bracket...
  • Page 65 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 66 Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 14.1. EU Declaration of Incorporation / Declaration of Conformity...
  • Page 67 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) AC 01.2 Non-Intrusive Index Index Failure - indication on display Fault Fault - indication on display Actual value - indication on Features and functions display Flange size...
  • Page 68 SA 25.1-UW SA 30.1-UW / SAR 25.1-UW SAR 30.1-UW Control unit: electronic (MWG) Index AC 01.2 Non-Intrusive Name plate Safety instructions Non-Intrusive Safety instructions/warnings Not ready REMOTE - indica- Safety measures tion on display Safety standards Self-retaining Serial number 7, 8, 9...
  • Page 69 IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Location Muellheim AUMA Finland Oy DE 79373 Muellheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
  • Page 70 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
  • Page 71 AUMA worldwide...
  • Page 72 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.144/003/en/1.18 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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Sa 30.1-uwSar 25.1-uwSar 30.1-uw