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Operating Manual
APT.line™ BD (E2)
Incubators with gravity (natural) convection
APT.line™ ED (E2)
Heating ovens with gravity convection
APT.line™ FD (E2)
Heating ovens with forced convection
with R3 Controller
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Spain
Service Hotline Asia Pacific
Service Hotline Russia and CIS +7 495 98815 17
Issue 11/2010
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340
+34 9492 677 23
+852 39070500 or +852 39070503
Art. No. 7001-0026
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Table of Contents
Related Manuals for Binder APT.line BD Series
Summary of Contents for Binder APT.line BD Series
- Page 1 Incubators with gravity (natural) convection APT.line™ ED (E2) Heating ovens with gravity convection APT.line™ FD (E2) Heating ovens with forced convection with R3 Controller BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com...
- Page 2 EG – KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE BINDER GmbH Anbieter / Supplier / Fournisseur: Im Mittleren Ösch 5, D-78532 Tuttlingen Anschrift / Address / Adresse: Brutschränke mit natürlicher Umluft Produkt / Product / Produit: Incubators with gravity (natural) convection Incubateurs à...
- Page 3 à la fonction des matériels portatifs d’essai, de mesure et de surveillance utilisés dans des systèmes de distribution basse tension. D-78532 Tuttlingen, 14.07.2010 BINDER GmbH P. M. Binder Dr. H. von Both Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...
- Page 4 EG – KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE BINDER GmbH Anbieter / Supplier / Fournisseur: Im Mittleren Ösch 5, D-78532 Tuttlingen Anschrift / Address / Adresse: Wärme-/Trockenschränke mit natürlicher Umluft Produkt / Product / Produit: Heating ovens with gravity convection Etuves universelles à...
- Page 5 à la fonction des matériels portatifs d’essai, de mesure et de surveillance utilisés dans des systèmes de distribution basse tension. D-78532 Tuttlingen, 14.07.2010 BINDER GmbH P. M. Binder Dr. H. von Both Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...
- Page 6 EG – KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE BINDER GmbH Anbieter / Supplier / Fournisseur: Im Mittleren Ösch 5, D-78532 Tuttlingen Anschrift / Address / Adresse: Wärme-/Trockenschränke mit forcierter Umluft Produkt / Product / Produit: Heating ovens with forced convection Etuves universelles à...
- Page 7 à la fonction des matériels portatifs d’essai, de mesure et de surveillance utilisés dans des systèmes de distribution basse tension. D-78532 Tuttlingen, 14.07.2010 BINDER GmbH P. M. Binder Dr. H. von Both Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...
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Page 8: Table Of Contents
Content SAFETY........................ 10 Legal considerations .........................10 Structure of the safety instructions....................10 1.2.1 Signal word panel ........................10 1.2.2 Safety alert symbol ........................11 1.2.3 Pictograms ...........................11 1.2.4 Word message panel structure....................12 Localization / position of safety labels on the unit................12 Type plate ............................13 General safety instructions on installing and operating the incubators BD and heating ovens ED and FD ..............................14 Intended use .............................15... - Page 9 Water protected internal socket (option BD)..................33 MAINTENANCE, CLEANING, AND SERVICE ............ 33 Maintenance intervals, service......................33 Cleaning and decontamination ......................34 Sending the unit back to BINDER GmbH ..................35 10. DISPOSAL......................36 10.1 Disposal of the transport packing .....................36 10.2 Decommissioning..........................36 10.3 Disposal of the unit in the Federal Republic of Germany ..............36 10.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany .38...
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Page 10: Safety
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual. -
Page 11: Safety Alert Symbol
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. -
Page 12: Word Message Panel Structure
Service label Hot surface Figure 1: Position of labels on the unit Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. BD / ED / FD (E2) 11/2010 page 12/54... -
Page 13: Type Plate
US PATS 4585923 / 5309981 D 78532 Tuttlingen / Germany FD 115 Serial No. 00-00000 Tel. + 49 (0) 7462/ 2005-0 Internet: www.binder-world.com Made in Germany Figure 2: Type plate (example: FD 115 regular unit) Indications of the type plate... -
Page 14: General Safety Instructions On Installing And Operating The Incubators Bd And Heating Ovens Ed And Fd
(formerly ZH 1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. -
Page 15: Intended Use
DANGER Electrical hazard. Danger of death. ∅ The unit must NOT become wet during operation or maintenance. The incubators BD and heating ovens ED and FD have been produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411-1 (IEC 61010-1). CAUTION The inner chamber, the outgoing air pipe, the door window (option), and the door gaskets will become hot during operation. -
Page 16: Unit Description
The housing is RAL 7035 powder-coated. All corners and edges are also completely coated. BINDER incubators BD and heating ovens ED (option) are equipped with a serial interface RS 422 for computer communication, e.g. via the communication software APT-COM™ 3 DataControlSystem (option, chap. -
Page 17: Completeness Of Delivery, Transportation, Storage, And Installation
Note on second-hand units (Ex-Demo-Units): Second-hand units are units that have been used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commissioning the unit. -
Page 18: Storage
Without the pallet the unit is in imminent danger of overturning!! • Permissible ambient temperature range during transport: -10 °C to +60 °C / 14 °F to 140 °F. You can order transport packing and pallets for transportation purposes from BINDER Service. Storage Intermediate storage of the unit is possible in a closed and dry room. -
Page 19: Installation Of The Equipment
The ambient temperature should not be substantially higher than the indicated ambient temperature of +25 °C / 77 °F to which the specified technical data relate. For other ambient conditions, deviations from the indicated data are possible. • Permissible ambient humidity: 70 % r.H. max., non-condensing. •... -
Page 20: Connection To A Suction Plant (Optional)
• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified data located on the unit’s type plate (unit front behind the door bottom left-hand, or on the left-hand side of the unit, chap. 1.4). •... -
Page 21: Start Up
Start up Turning on the unit Warming chambers may release odors in the first few days after commissioning. This is not a quality defect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well ventilated location. 1. -
Page 22: Controller Setting
100 °C / 212 °F (BD) or 300 °C / 572 °F (ED/FD). If you want to frequently operate heating ovens ED and FD at low set-points up to 70 °C, the controller parameters can be optimized accordingly. Please contact BINDER Service to obtain detailed instructions how to change the parameters. -
Page 23: Time Functions: Continuous Operation And Timer Operation
If you want to frequently operate heating ovens ED and FD at low set-points up to 70 °C / 158 °F, the controller parameters can be optimized accordingly. Please contact BINDER Service to obtain detailed instructions how to change the parameters. -
Page 24: Switching Between Continuous Operation And Timer Operation
6.3.1 Switching between Continuous operation and Timer operation Press the time management button The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the running- down time or “tOff”. -
Page 25: Timer Operation: Setting The Tempering Time
6.3.3 Timer operation: Setting the tempering time 1. Press the time management button . The controller indicates its current time function. 2. If necessary, switch to timer operation by button The display alternately shows”t1” and in the entry level the running-down time or “tOff”: Remaining time (example: 28 minutes) –... -
Page 26: User Level Settings
User level settings By pressing down button in normal display (actual value display) for 5 sec, you enter the user menu. Settings in this menu affect controller operation. User level overview: Press down button for approx. 5 seconds Select the temperature unit (chap. 6.4.1) Press button Ramp function (chap. -
Page 27: Enter A Temperature Ramp
6.4.2 Enter a temperature ramp Temperature ramps can be programmed in order to extend heating up times. This may be necessary in some cases, in order to prevent temperature stresses in the material during the heating up phase. Temperature ramps should only be used if required. The use of temperature ramps may result in the heating up times being considerably slowed down. -
Page 28: General Notes
1. Press down button for approx. 5 seconds. The display alternately shows “unit” and in the entry level the temperature unit: 2. Press again button The display alternately shows “rASd” and in the entry level the set-point gradient: 3. Press again button The display alternately shows “Adr”... -
Page 29: Safety Devices
Safety devices Temperature safety device class 2 (DIN 12880) ED, FD The temperature safety device class 2 protects the unit, its environment and the charging material against impermissible excess temperatures. Please also observe the regulations BGR 120 of the German professional association of the chemical industry (formerly ZH 1/119 laboratory guidelines of the employers’... -
Page 30: Temperature Safety Device Class 3.1 (Din 12880) Bd (Option Ed, Fd)
1. Turn the control knob (7) of the safety device using a coin to its end-stop (position 10) (unit protection). 2. When the set point is reached, turn back the control knob (7) until its trip point (turn it anti-clockwise). 3. -
Page 31: Options
If the safety device has assumed the regulation function (identifiable by the red alarm lamp (7a) lighting up and, in case of the option audible alarm with activated buzzer (chap. 8.1), by the buzzer sounding), proceed as follows: • Disconnect the unit from the power supply. •... -
Page 32: Communication Software Apt-Com™ 3 Datacontrolsystem (Bd, Option Ed)
Communication software APT-COM™ 3 DataControlSystem (BD, option ED) The oven is regularly equipped with a serial interface RS 422 that can connect the BINDER communication software APT-COM™ 3 DataControlSystem. The connection to a computer is established using the unit interface via an interface converter RS 422 / RS 232. -
Page 33: Water Protected Internal Socket (Option Bd)
Disconnect the unit before conducting maintenance work. Disconnect the power plug. Ensure all maintenance work is conducted by licensed electricians or experts authorized by BINDER. Ensure regular maintenance work is performed at least once a year. Replace the door gasket only when cold. Otherwise, the door gasket may become damaged. -
Page 34: Cleaning And Decontamination
We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline: +49 (0) 7462 2005 555 BINDER fax hotline: +49 (0) 7462 2005 93555 BINDER e-mail hotline: service@binder-world.com BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 (toll-free in the USA) -
Page 35: Sending The Unit Back To Binder Gmbh
Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us. -
Page 36: Disposal
According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points. - Page 37 (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER Service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl.
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Page 38: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany
According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points. -
Page 39: Disposal Of The Unit In Non-Member States Of The Ec
CAUTION Alteration of the environment. For final decommissioning and disposal of the oven, please contact BINDER Service. Follow the statutory regulations for appropriate, environmentally friendly disposal. The main board of the oven includes a lithium cell. Please dispose of it according to national regulations. -
Page 40: Technical Description
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals. -
Page 41: Over Current Protection
Refer to the technical data of the respective device type. Three-phase devices are equipped with internal fuses not accessible from outside. If these fuses are blown, please inform an electronic engineer or BINDER service. 12.4 BD technical data Unit size... - Page 42 °F and a power supply voltage fluctuation of ±10. The temperature data is determined in accordance to BINDER factory standard following DIN 12880, observing the recommended wall clearances of 10 % of the height, width and depth of the inner chamber.
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Page 43: Ed Technical Data
12.5 ED technical data Unit size ED 23 ED 53 ED 115 ED 240 ED 400 ED 720 Exterior dimensions Width 1035 1235 1235 inch 17.13 25.00 32.87 40.75 48.62 48.62 Height (incl. feet/castors) 1025 1530 inch 19.49 24.41 27.76 32.48 40.35 60.24... -
Page 44: Fd Technical Data
°F and a power supply voltage fluctuation of ±10. The temperature data is determined in accordance to BINDER factory standard following DIN 12880, observing the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. - Page 45 Unit size FD 23 FD 53 FD 115 FD 240 Interior dimensions Width mm / inch 222 / 8.74 400 / 15.75 600 / 23.62 800 / 31.50 Height mm / inch 330 / 12.99 400 / 15.75 480 / 18.90 600 / 23.62 Depth mm / inch 277 / 10.91 330 / 12.99 400 / 15.75 500 / 19.69...
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Page 46: Equipment And Options Series Bd
°F and a power supply voltage fluctuation of ±10. The temperature data is determined in accordance to BINDER factory standard following DIN 12880, observing the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. Technical data refer to 100% fan speed. -
Page 47: Equipment And Options Series Ed
Legend: 12.8 Equipment and Options Series ED To operate the heating oven ED, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. -
Page 48: Equipment And Options Series Fd
12.9 Equipment and Options Series FD To operate the heating oven FD, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Unit size... -
Page 49: Spare Parts
12.10 Spare parts BINDER GmbH is responsible for the safety features of the unit only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. - Page 50 Accessories and spare parts ED: Unit size ED 23 ED 53 ED 115 ED 240 ED 400 ED 720 Description Art. No. Rack, chrome-plated 6004-0050 6004-0002 6004-0003 6004-0004 6004-0005 6004-0006 Rack, stainless steel 6004-0051 6004-0007 6004-0008 6004-0009 6004-0011 6004-0010 Perforated rack, stainless steel 6004-0052 6004-0029 6004-0030 6004-0031 6004-0032 6004-0033 Door gasket silicone 6005-0090 6005-0095 6005-0096 6005-0097 6005-0069 6005-0099...
- Page 51 Accessories and spare parts FD: Unit size FD 23 FD 53 FD 115 FD 240 Description Art. No. Rack, chrome-plated 6004-0050 6004-0002 6004-0003 6004-0004 Rack, stainless steel 6004-0051 6004-0007 6004-0008 6004-0009 Perforated rack, stainless steel 6004-0052 6004-0029 6004-0030 6004-0031 Reinforced rack with rack lockings 8012-0345 Door gasket silicone 6005-0090 6005-0095 6005-0096 6005-0097...
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Page 52: Contamination Clearance Certificate
Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted. - Page 53 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH: ___________________________________________________________________________________ BD / ED / FD (E2) 11/2010 page 53/54...
- Page 54 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...