GILES GEF-400 Operation & Service Manual

GILES GEF-400 Operation & Service Manual

Computer controller, ultimate ventless
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Operations & Service Manual
N7 Computer Controller
Models:
GEF-400
GEF-560
GEF-720
Giles Enterprises, Inc.
An ISO 9001 Registered Company • Committed to Quality
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Toll Free: 800.554.4537
Fax: 334.239.4117 • Website: www.gfse.com
GEF-400, GEF-560, GEF-720,
GEF-400-VH, GEF-560-VH, &
GEF-720-VH
Models:
GEF-400-VH
GEF-560-VH
GEF-720-VH
Other: 334.272.1457
(USA & Canada Only)
Form No. 60831 (Rev. G, 1/2013)

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Summary of Contents for GILES GEF-400

  • Page 1 GEF-400, GEF-560, GEF-720, Operations & Service Manual GEF-400-VH, GEF-560-VH, & GEF-720-VH N7 Computer Controller Models: GEF-400 GEF-560 GEF-720 Models: GEF-400-VH GEF-560-VH GEF-720-VH Giles Enterprises, Inc. An ISO 9001 Registered Company • Committed to Quality 2750 Gunter Park Drive West • Montgomery, AL 36109 USA Toll Free: 800.554.4537...
  • Page 3 Giles Enterprises, Inc., representative. • Giles Enterprises, Inc. reserves the right to change or improve its equipment and parts in any way without obligation to alter such equipment or parts previously manufactured.
  • Page 5: Table Of Contents

    1.4.1 Overall Dimensions for GEF-400, GEF-560, GEF-720 ....... 2 1.4.2 Overall Dimensions for GEF-400-VH, GEF-560-VH, GEF-720/VH .
  • Page 6 Model: GEF-400, GEF-560, GEF-720 & Table Of Contents GEF-400-VH, GEF-560-VH, GEF-720-VH Fryer Operation ......... . 35 Cooking Controller .
  • Page 7 Model: GEF-400, GEF-560, GEF-720 & Table Of Contents GEF-400-VH, GEF-560-VH, GEF-720-VH 7 .2.1 Monthly Interlock Check ........... . 70 7 .2.2...
  • Page 9: Safety

    The instructions contained in this manual have been prepared to aid you in learning the proper procedures for installing and servicing your new Giles Model GEF or GEF-VH Series Fryer. Throughout this manual, safety precautions are identified through the use of the safety alert symbol and three signal words: DANGER, WARNING and CAUTION.
  • Page 10: Specific Safety Precautions

    GEF-400-VH, GEF-560-VH, GEF-720-VH Specific Safety Precautions For your safety, please observe the following precautions when operating or servicing your Giles, Model GEF or GEF-VH Fryer. Read the following important safety information to avoid personal injury and/or damage to the equipment.
  • Page 11 • Giles Electric Fryers are available from the factory wired for various voltage, phase and cycle (Hz). Check the rating label inside the cabinet or on the rear panel of the unit to determine the correct power supply.
  • Page 12 Model: GEF-400, 560, 720/VH Safety CAUTION • Components exposed on the Control Panel surface are impact-sensitive. Exercise care when working around or moving carts near the Control Panel to avoid damage and maintain proper operation. • DO NOT install the unit near combustible walls and materials. Failure to maintain safe distance may result in fire.
  • Page 13: Introduction

    GEF-400-VH, GEF-560-VH, GEF-720-VH Introduction THANK YOU for purchasing a new Giles Model GEF or GEF-VH Series Fryer, manufactured by Giles Enterprises, Inc., Montgomery, Alabama (USA), hereafter referred to as "Giles". Every unit is thoroughly inspected and tested prior to shipment, and with proper care and maintenance will provide years of trou- ble-free service.
  • Page 14: Specifications

    Model: GEF-400, GEF-560, GEF-720 & Introduction GEF-400-VH, GEF-560-VH, GEF-720-VH Specifications 1.4.1 Overall Dimensions for GEF-400, GEF-560, GEF-720...
  • Page 15: Overall Dimensions For Gef-400-Vh, Gef-560-Vh, Gef-720/Vh

    Model: GEF-400, GEF-560, GEF-720 & Introduction GEF-400-VH, GEF-560-VH, GEF-720-VH 1.4.2 Overall Dimensions for GEF-400-VH, GEF-560-VH, GEF-720-VH Unit is equipped with a 3- way exhaust air diverter, which requires 0” clearance to ceiling or overhead obstructions. Recommend that an allowance of 3” or...
  • Page 16: Regulatory Listings

    Model: GEF-400, GEF-560, GEF-720 & Introduction GEF-400-VH, GEF-560-VH, GEF-720-VH 1.4.3 Regulatory Listings 1.4.4 Basket Sizes Model Basket Size Volume Diameter Height cubic inch cubic meter GEF-400 & GEF-400-VH 12.37 314.19 10.25 260.35 1231.83 0.0201 GEF-560 & GEF-560-VH 14.75 374.65 10.25 260.35...
  • Page 17: Installation

    GEF-400-VH, GEF-560-VH, GEF-720-VH Installation This section provides a summary of the procedures necessary for proper installation of your new Giles Model GEF or GEF-VH Series Fryer. To prevent personal injury or equipment damage, please ensure that the steps presented in this section are followed.
  • Page 18: Unpacking

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH Unpacking The Fryer should arrive enclosed by a wooden crate. It is secured to a wooden skid with high-tensile strength strapping and wrapped in machine-applied stretch wrap. CAUTION • The appliance must remain in an upright (vertical) position.
  • Page 19: Electrical Requirements

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH Electrical Requirements CAUTION • Fryers must be adequately and properly grounded. Improper grounding may result in electrical shock. Always refer to local electrical code to ensure proper grounding techniques are used for this or any other electrical equipment.
  • Page 20 Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH Electrical Requirements (Continued) AMPS Breaker Model Voltage Phase Watts Required GEF-560 15,000 GEF-560 15,000 GEF-560 15,000 GEF-560 15,000 GEF-560 14,375 GEF-560 15,000 GEF-560-VH 15,400 GEF-560-VH 15,400 GEF-560-VH 15,400 GEF-560-VH 15,400 GEF-560-VH...
  • Page 21: Electrical Connections

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH Electrical Connections Install appropriate sized circuit breaker in main power distribution box. See Table 2.3. Connect 1-1/4” flexible conduit from main box to Fryer. Allow enough length such that Fryer can be moved easily for cleaning and servicing.
  • Page 22: Service Box Connections

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH 2.4.2 Service Box Connections Service Entrance Box Terminal Blocks Power Wires from Main Circuit Breaker Box Ventilation of Non-Ventless Fryer Note: • Guidelines and code for ventilation system requirements may differ from locale to locale. Always con- sult with the local authorities having jurisdiction to ensure compliance.
  • Page 23: Ventless Hood Fire Suppress System

    GEF-400-VH, GEF-560-VH, GEF-720-VH Ventless Hood Fire Suppress System The fire suppression system used in Giles Ventless Hood Fryers is an Ansul R-102 Restaurant Fire Suppression System (Standard UL197 Listed). Final installation, charging, testing and certification of the system is to be performed by an authorized ANSUL® distributor in accordance with the sys- tem’s listing.
  • Page 24: Fire Extinguisher Nozzle And Tank Locations

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH Fire Extinguisher Nozzle and Tank Locations All nozzles have been factory installed and aligned in the proper operating position. DO NOT MOVE OR ADJUST. Plenum Nozzle Giles P/N 46426 Plenum Nozzle...
  • Page 25: Fire Alarm Connection

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH 2.10 Fire Alarm Connection This connection sends a signal the facility’s fire alarm system in the event that the appliance fire extin- guishing system is activated. Fire Alarm Connection: Remove Cover on Fire Alarm Tie-In Box and install appropriately sized conduit and wire to the facili- ty’s fire alarm system.
  • Page 26: Changing The Door Swing

    Model: GEF-400, GEF-560, GEF-720 & Installation GEF-400-VH, GEF-560-VH, GEF-720-VH 2.11 Changing the Door Swing In some situations the door swing direction may need to be reversed to allow for easier access to the lower cabinet. The following describes this procedure.
  • Page 27: Overview

    GEF-400-VH, GEF-560-VH, GEF-720-VH 3. Overview The following section provides a brief overview of the components, functions, and accessories of the Giles GEF and GEF-VH Series Electric Fryer. Please review this section carefully before attempting to operate the appliance. UV Sight Window...
  • Page 28: Control Panel

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Control Panel Present on Ventless Hood (VH) Models Only...
  • Page 29 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Control Panel Item Description Function The Power Switch is a 2-position Switch. Press top portion to Power Switch place in the ON position for operation. The Selector Switch is a 3-position switch used to select the mode of operation ...
  • Page 30: Lower Cabinet Area

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Lower Cabinet Area Due to continuing improvements and product enhancements, images shown might not exactly depict current models...
  • Page 31 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH 3-2. Lower Cabinet Area Item Description Function Changes valve setting filter pump output to the cook pot or to the Diverter Valve Handle Oil Discharge Hose. Show appliance information ... serial number, model, voltage, Serial Label phase, cycle (Hz) and watts.
  • Page 32: Filter Pan Assembly

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Filter Pan Assembly Not included, Optional Item...
  • Page 33 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Filter Pan Assembly Item Description Function Crumb Screen Captures large crumbs and other cooking residue as the cooking oil is being drained into Filter Pan for filtering. (Optional) Hold Down Frame Tightly holds and seals filter media in the Filter Pan.
  • Page 34: Basket And Elevator Assembly

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Basket and Elevator Assembly Due to continuing improvements and product enhancements, images shown might not exactly depict current models...
  • Page 35 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Basket and Elevator Assembly Item Description Function Covers the fry pot as product is being cooked. When used as Basket Cover intended, prevents hot cooking oil from splashing from the fry pot.
  • Page 36: Ventless Hood (Vh)

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Ventless Hood (VH) Not Shown UV Option Only...
  • Page 37 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Vestless Hood (VH) Item Description Function Provides access the Hood filter chamber and plenum area ... EAC, Hood Filter Cover Charcoal & UV (if equipped). This cover must be in place and latched for the unit to operate.
  • Page 38: Accessories (Included)

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Accessories (Included) Description/ Part Function Part Number Kettle Drain Brush Use for cleaning the Fry Pot and 71025 Pot Drain in the event of clogging. Stir Paddle Use for stirring hot oil and the 77775 product being cooked.
  • Page 39 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Accessories (Included) Description/ Part Function Part Number Use for cleaning between L-Shaped Brush Heating Elements and the space 73233 between the pot wall and the ele- ments. Use for removing liquid shortening from unit.
  • Page 40: Accessories (Not Included)

    Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Accessories (Not Included) Description/ Part Function Part Number Filter Paper Paper filter media for the Filter 60810 Pan. Filter Powder Filtering aid to help clean the cook- 72004 ing oil during the filtering cycle.
  • Page 41 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Accessories (Not Included) Description/ Part Function Part Number Catches larger crumbs and pieces of cooking residue as oil drains into Filter Pan Crumb Screen the Filter Pan for filtering. Helps 39246 reduce potential of clogging the fil- ter system.
  • Page 42 Model: GEF-400, GEF-560, GEF-720 & Overview GEF-400-VH, GEF-560-VH, GEF-720-VH Notes:...
  • Page 43: Unit Preparation

    GEF-400-VH, GEF-560-VH, GEF-720-VH Unit Preparation At Giles Enterprises, Inc. we take pride in the quality of our workmanship. Every effort has been made to ensure that your unit is in optimum operating condition when received. Each unit must pass rigorous quality control testing prior to shipment.
  • Page 44: Power Test

    Model: GEF-400, GEF-560, GEF-720 & Unit Preparation GEF-400-VH, GEF-560-VH, GEF-720-VH Power Test The following test will ensure the unit is properly receiving power. 1. Follow steps shown in Section 4.1. 2. Ensure the main circuit breaker powering the unit is ON.
  • Page 45: Filter Pump Test

    Model: GEF-400, GEF-560, GEF-720 & Unit Preparation GEF-400-VH, GEF-560-VH, GEF-720-VH Filter Pump Test The following test will confirm that the Filter Pump is operating properly. 1. Follow steps shown in Section 4-1. 2. Press the Power Switch to the ON position.
  • Page 46 Model: GEF-400, GEF-560, GEF-720 & Unit Preparation GEF-400-VH, GEF-560-VH, GEF-720-VH Notes:...
  • Page 47: Fryer Operation

    GEF-400-VH, GEF-560-VH, GEF-720-VH 5. Fryer Operation This section describes operation of the Giles Electric Fryer, Model Series GEF & GEF-VH. DANGER • Turn off the unit and the main power supply at the fryer’s circuit breaker box before cleaning or per- forming maintenance.
  • Page 48: Cooking Controller

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Cooking Controller The following section describes the functions, features, programming, and operation procedures of the N7 Cooking Controller. GEF-VH model Control Panel shown...
  • Page 49: Buttons And Functions

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.1 Buttons and Functions Temp Key - Press this key to set or edit cooking temperature setpoint. Pressing this key for 5 seconds will display current actual oil temperature on the main display.
  • Page 50: Create Or Edit A Menu Program (Temp & Time)

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.2 Create or Edit a Menu Program To Begin ... Press Program Key for approx. 5 seconds A red LED above the key is illuminated when programming is active. Main Display reads...
  • Page 51 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH CONTINUE PROGRAMMING FROM PREVIOUS PAGE Main Display will indicate Scrolling Display will the Menu # being pro- change to read Press Time grammed or edited. or Temp ... LEDs over Clock &...
  • Page 52: Start A Cooking Cycle

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.3 Start a Cook Cycle Press the desired Menu Key (LED over Key will illuminate and oil temperature begins regulating to the setpoint of that menu). Place product into the Fry Basket.
  • Page 53: Enter Cool Mode

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.5 Entering Cool Mode To enter Cool Mode, the Display must show “Ready” ... press Cool Key for 5 secs. Temperature setpoint changes to 275°F and oil will be regulated to that temperature until Cool Mode is exited.
  • Page 54: Entering Boil Out Cycle

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.8 Entering Boil Out Cycle To begin a Boil Out Cycle, the Display must show “Ready” ... press Boil Out Key for 5 secs. Scrolling Display reads “Add Boil Out - Power Off to Quit”...
  • Page 55: Start-Up Procedure

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.10 Start Up Procedure 5.1.10.1 GEF Model w/o Integral Ventless Hood 1. Place the Power Switch in the ON position. Power Light will illuminate and the Cooking Controller will power-up.
  • Page 56: Appliance Status Alarms

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH 5.1.11 Appliance Status Alarms Certain conditions that could cause unsafe opera- tion (missing or clogged filters, open valves, low oil level) will activate an alarm tone; the Heating Elements will be disabled, and a scrolling message will appear in the lower display.
  • Page 57: Cooking Procedure

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Cooking Procedures This section describes cooking procedures for the GEF Series Fryers with computer Cooking Controller. These procedures apply to both GEF and GEF-VH models. 1. Raise basket lift and remove the Fry Basket.
  • Page 58 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Cooking Procedure (Continued) 9. Using the provided Stir Paddle, frequently stir the shortening while preheating. Doing so will result in more evenly cooked product by pre- venting cool spots within the shortening.
  • Page 59 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Cooking Procedure (Continued) 14. Press the desired Menu Key ; the Temperature Setpoint will change to the pro- grammed temperature for that Menu. If the Menu you wish to cook is already selected, do not press the key at this time.
  • Page 60 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Cooking Procedure (Continued) 17 . After approx. 60% of the programmed cooking time has elapsed, an alarm sounds and the “Stir” message will appear in the Main Display. Press the Alarm Reset key to silence alarm.
  • Page 61: Filtering Liquid Shortening

    5. Remove Pan Cover . Ensure that Filter Media is installed correctly (1 sheet of Filter Paper). 6. Distribute approx. 5 oz. of Filter Powder (1-pack, Giles #72004) over filter media surface . 7 . Replace Filter Pan Cover and reposition the Filter Pan under the unit.
  • Page 62 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Filtering Liquid Shortening (Continued) NOTE: If the Fry Pot does not readily drain, use the provided Kettle Drain Brush to break up crumbs or debris in the Fry Pot Drain. Be careful not to punc- ture the filter media in the filter pan.
  • Page 63: Removal Of Liquid Shortening

    This section describes how to remove shortening from the Fryer. This must be done before a Boil Out Procedure can be performed. In this section a Giles Oil Caddy (not included) is referenced as the disposal container for waste shortening.
  • Page 64 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Removal of Liquid Shortening (Continued) 6. After the Fry Pot has completely drained, turn the Drain Valve Handle to the CLOSED vertical posi- tion. 7 . Connect the Discharge Hose to the Discharge Hose Coupling 8.
  • Page 65 Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Removal of Liquid Shortening (Continued) 11. After shortening is removed from the Filter Pan, place the Selector Switch in the OFF position. 12. Place the Power Switch in the OFF position.
  • Page 66: Normal Shut-Down

    Model: GEF-400, GEF-560, GEF-720 & Fryer Operation GEF-400-VH, GEF-560-VH, GEF-720-VH Normal Shut-Down This section explains the process of shutting the unit down. 1. Place the Selector Switch in the OFF posi- tion. 2. Place the Power Switch in the OFF...
  • Page 67: Cleaning

    Boil-Out pow- der to the water. Stir gently to mix. CAUTION: If using a cleaner other than Giles Boil-Out close- ly follow the manufacturer’s instructions shown on the con- tainer. Many commercially available cleaners are caustic chemicals which require special precautions.
  • Page 68 Model: GEF-400, GEF-560, GEF-720 & Cleaning GEF-400-VH, GEF-560-VH, GEF-720-VH Boil Out Procedure (Continued) 5. Press the Power Switch to the ON position. 6. Press the Selector Switch to the HEAT position. 7 . Press and hold the Boil button for 5 seconds to place the unit in the Boil Out mode.
  • Page 69 Model: GEF-400, GEF-560, GEF-720 & Cleaning GEF-400-VH, GEF-560-VH, GEF-720-VH Boil Out Procedure (Continued) 14. Slowly turn the Drain Valve Handle to the CLOSE ”vertical” position. 15. Clean Filter Pan and replace Filter Media; follow direc- tions in Section 6.2, Cleaning of Filter Pan Components after the Boil Out procedure.
  • Page 70: Cleaning The Filter Pan & Replacing Filter Media After Boil Out

    Model: GEF-400, GEF-560, GEF-720 & Cleaning GEF-400-VH, GEF-560-VH, GEF-720-VH Cleaning Filter Pan & Replacing Filter Media After Boil Out This section explains the procedure for cleaning the Filter Pan and replacing the Filter Media. This should be performed each time Boil Out Procedure (Section 5-5) is done.
  • Page 71: Cleaning The Filter Pan & Replacing The Filter Media Daily

    Model: GEF-400, GEF-560, GEF-720 & Cleaning GEF-400-VH, GEF-560-VH, GEF-720-VH Cleaning Filter Pan & Replacing Filter Media Daily Regardless of whether a Boil-out is performed, the Filter Pan must be cleaned daily as described in Section 6.2. Doing so will keep the Fryer filtration system operating at peak performance.
  • Page 73: Ventless Hood

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH Ventless Hood The following section applies to Ventless Hood (VH) model fryers only. It describes operation and mainte- nance of the Fryer’s integral Ventless Hood System. Be certain all Filters are in place and properly installed, and that the Filter Access Cover is in place and securely latched before attempting to operate the appliance.
  • Page 74: Baffle Filter Removal

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.2 Baffle Filter Removal...
  • Page 75: Baffle Filter Installation

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.3 Baffle Filter Installation Switch arm must be actuated by the Baffle Filter when installed, as shown...
  • Page 76: Baffle Filter Missing

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.4 Baffle Filter Missing If the Baffle Filter is missing or not properly installed, a constant tone alarm will sound and a “Baffle Filter Missing” message will scroll on the lower dis- play. See Section 7.2.3, Baffle Filter Installation.
  • Page 77: Eac Filter Installation

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.7 EAC Filter Installation Pin must align with hole in rear of Filter EAC Air Flow Arrow must point upward. 7.1.8 EAC Filter Operation Three LED indicator lights on the Control Panel display the operational status of the EAC Filter.
  • Page 78: Eac Filter Cleaning

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.9 EAC Filter Cleaning The EAC Filter must be cleaned daily to maintain peak hood performance. Take care not to bend fins or break ionizer wires when handling. This will pre- CAUTION vent the EAC cell from working properly and potentially void the warranty.
  • Page 79: Charcoal Filter Removal/Installation

    Charcoal Filter Replacement The Charcoal Filter is a replaceable filter ONLY; it cannot be cleaned. Never attempt to clean the Charcoal Filter; damage to the equipment could result. Replace the Charcoal Filter every 30 days ... replacement Giles Part No. 30248.
  • Page 80: Ultra Violet Lamp Cleaning

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.13 Ultra-Violet Lamp Cleaning If equipped, the Ultra-violet Lamp must to be cleaned every thirty (30) days for optimum performance. When performing this activity, DO NOT touch or handle the glass portion of the CAUTION UV Lamp with bare hands.
  • Page 81: Ultra Violet Lamp Installation

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.1.15 Ultra-Violet Lamp Installation 1. Place new UV Lamp into holding brackets 2. Install Lamp Guard and tighten thumb screws securely. 3. Connect UV Lamp lead to power supply lead coming through wall 4. Install all filters and Access Cover 5.
  • Page 82: Maintenance

    7.2.1 Monthly Interlock Check The Giles Ventless Hood System design incorporates an Interlock System to ensure that unit operation is safe and effective. Testing of the Interlock System should be conducted MONTHLY as described below. If the test was successful, check the appropriate box in the Service Log. If a problem was detected, call for serv- ice.
  • Page 83: Semi-Annual Fire Suppression System

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.2.3 Semi-Annual Fire Suppression System Service to the fire suppression system must be conducted by qualified fire equipment personnel. As a mini- mum, field inspection of the Fire Suppression System is to be accomplished semi-annually by a certified fire equipment company.
  • Page 84: Maintenance & Service Log

    Ventless Hood Model: GEF-400-VH, GEF-560-VH, GEF-720-VH 7.2.6 Maintenance & Service Log Check Initial/Date Check Initial/Date RGS 1/15/10 5 6* 7* 5 6* 7* 8 5 6* 7* 5 6* 7* 8 5 6* 7* 5 6* 7* 8 Baffle Filter Check...
  • Page 85: Troubleshooting

    Model: GEF-400, GEF-560, GEF-720 & Troubleshooting GEF-400-VH, GEF-560-VH, GEF-720-VH Troubleshooting This section describes troubleshooting procedures for Giles Models GEF-400, GEF-560, GEF-720, GEF-400- VH, GEF-560-VH and GEF-720-VH Electric Fryers. Temperature Control System Problem Probable Cause Repair Procedure FRYER WILL NOT TURN ON: A.
  • Page 86 Model: GEF-400, GEF-560, GEF-720 & Troubleshooting GEF-400-VH, GEF-560-VH, GEF-720-VH Temperature Control System (Continued) Problem Probable Cause Repair Procedure FRYER WILL NOT HEAT: A. Baffle Filter missing. A. Install Baffle Filter. Power light on. Selector B. Baffle Filter not installed B. Reinstall Baffle Filter.
  • Page 87 Model: GEF-400, GEF-560, GEF-720 & Troubleshooting GEF-400-VH, GEF-560-VH, GEF-720-VH Temperature Control System (Continued) Problem Probable Cause Repair Procedure FRYER HEATS SLOWLY: (slow A. Incorrect Cooking procedures. A. Consult Operations Manual for recovery) Heat light constantly on. proper Cooking procedure. B. Replace bad Element.
  • Page 88: Oil Filtration System

    Model: GEF-400, GEF-560, GEF-720 & Troubleshooting GEF-400-VH, GEF-560-VH, GEF-720-VH Oil Filtration System Problem Probable Cause Repair Procedure OIL NOT RETURNING TO FRY A. Cook/Filter Switch not in A. Place Selector Switch in POT: “Filter” position. “Filter” position. B. Air Leak (hoses, fittings, filter B.
  • Page 89: Parts List

    INTERNET: Please visit our website at: www.gfse.com or email services@gfse.com. The goal of the Giles team is to provide the highest possible quality of service and assistance. To help us accomplish this, please have following information readily available when calling. The area below may be helpful in recording information for use as a quick reference.
  • Page 90: Control Panel & Front Header

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Control Panel & Front Header Ventless Hood Model only The GEF-VH Model Control Panel is shown...
  • Page 91 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Control Panel & Front Header Item Part Number QTY. Description 24209 LED, AIR FILTER, EAC 22976 AUDIOLARM, BELL TIMER, CONTINUOUS,2-12DC 23754 THERMOSTAT, HILIMIT, WATLOW, 425DEG, 208/240 21950 HOLDER, FUSE, 300V, 15A, SC 0 TO 15...
  • Page 92: Front Lower Cabinet

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Front Lower Cabinet Not shown...
  • Page 93 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Front Lower Cabinet Item Part Number Description 41699 COUPLING, QUICK DISCONNECT, FEMALE 38888 VALVE HANDLE, 3-WAY, WELD ASSY 38892 VALVE HANDLE, DRAIN, WELD ASSY, GEF 21157 SWITCH, LIMIT, 15A, 250V DRAIN SWITCH...
  • Page 94: Rear Lower Cabinet

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Rear Lower Cabinet Not shown Due to continuing equipment improvements, some components’ appearance may be different than depicted in this Manual.
  • Page 95 GEF-400-VH, GEF-560-VH, GEF-720-VH Rear Lower Cabinet Item Part Number Qty. Description 32208 CONTACTOR, ASSY, 208/240VAC, 3PH (GEF-400,560, 720 3PH) 32193 CONTACTOR, ASSY, 1 PH, 75A, 208/240V (GEF-560 1PH ONLY) 20513 BREAKER, CIRCUIT, 277V, 50A, 6 PL (Certain Models Only) 20306...
  • Page 96: Basket Cover And Basket

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Basket Cover and Basket Due to continuing equipment improvements, some components’ appearance may be different than depicted in this Manual.
  • Page 97 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Basket Cover and Basket Item Part Number Qty. Description 33883 BASKET COVER, ASSY, GEF560/GEF720 33884 BASKET COVER, ASSY, GEF400 38930 BASKET CARRIER, ASSY, GEF-560/720 39165 BASKET CARRIER, ASSY, GEF-400 91811...
  • Page 98: Filter Pan

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Filter Pan Not shown Optional item, not included as standard...
  • Page 99 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Filter Pan Item Part Number Qty. Description 40955 HOSE, 1/2NPT X 15.75 40649 CASTER, SWIVEL, 2-9/16, FILTER PAN 38834 FILTER PAN, ASSY, GEF-400/560/720 30040-4 STUD, FILTER PAN HOLD DOWN FRAME...
  • Page 100: Front Ventless Hood

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Front Ventless Hood 10** Not shown UV Only...
  • Page 101 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Front Ventless Hood Item Part Number Qty. Description 90254 FILTER ACCESS PANEL, ASSY 90262 FILTER ACCESS PANEL, ASSY, UV HOOD 30248 CHARCOAL, FILTER ASSY 20520 FILTER, EAC, 20 IN 42300...
  • Page 102: Rear Ventless Hood

    Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Rear Ventless Hood **16 Not shown UV Only...
  • Page 103 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Rear Ventless Hood Item Part Number Qty. Description 39272 TANK, ANSUL, 1.5-GAL SS 23778 SWITCH, SIDE ROTARY, 240V, 30A, W/O ARM 23779 ROD, ADJUSTMENT 90054 ACTUATOR ARM, SWITCH, BAFFLE FILTER...
  • Page 104 Model: GEF-400, GEF-560, GEF-720 & Parts List GEF-400-VH, GEF-560-VH, GEF-720-VH Notes:...
  • Page 106 Giles Enterprises, Inc. P.O. Box 210247 2750 Gunter Park Drive West Montgomery, Al 36121-0247 USA Phone (334) 272-1457 Toll-Free Service 1-800-554-4537 (USA & Canada Only) • FAX (334) 239-4117 www.gfse.com Form No. 60831 (Release date: 06/02/03)(Revision Date: 01/21/13)(Rev G)

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