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MCGUIRE AIR COMPRESSORS INC
HGEN Series
Refrigerated Type Compressed Air Dryers
Models: HGEN600, HGEN800, HGEN1000, HGEN1200
F O R M N O . : 7 4 2 6 4 4 8
R E V I S I O N : 1 0 / 2 0 1 8
MCGUIRE AIR COMPRESSORS INC
R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
1-888-229-9999
I N S T R U CT I O N M A N UA L
1-888-229-9999
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Summary of Contents for Deltech SPX FLOW
- Page 1 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 I N S T R U CT I O N M A N UA L HGEN Series Refrigerated Type Compressed Air Dryers Models: HGEN600, HGEN800, HGEN1000, HGEN1200 F O R M N O . : 7 4 2 6 4 4 8 R E V I S I O N : 1 0 / 2 0 1 8 R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
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Page 2: Table Of Contents
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Contents GENERAL SAFETY INFORMATION ................1 RECEIVING, MOVING, AND UNPACKING ..............1 INSTALLATION ......................2 INSTRUMENTATION ....................3 START-UP/OPERATION .................... 4 SHUTDOWN ......................4 MAINTENANCE ....................... 5 FIELD SERVICE GUIDE ..................... 6 SPECIFICATIONS ENGINEERING DATA TABLE .................. 7 AIR-COOLED UNITS General Arrangement Drawings Model HGEN600A .................. -
Page 3: General Safety Information
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 GENERAL SAFETY INFORMATION RECEIVING, MOVING, AND UNPACKING 1. PRESSURIZED DEVICES: A. RECEIVING This equipment is a pressure containing This shipment has been thoroughly checked, packed and device. inspected before leaving our plant. It was received in good condition by the carrier and was so acknowledged. -
Page 4: Installation
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 INSTALLATION Piping and Connections Piping must be furnished by the user unless otherwise speci- Ambient Air Temperature fied. Connections and fittings must be rated for the maximum operating pressure given on the dryer data plate and must be Locate the dryer indoors where the ambient air temperature in accordance with applicable codes. -
Page 5: Instrumentation
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 NOTE: Refrigeration condensing unit is designed to run con- tinuously and should NOT be wired to cycle on/off with the air compressor. Operation of dryers with improper line volt- age constitutes abuse and could affect the dryer war- ranty. -
Page 6: Start-Up/Operation
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Electronic Drain Valve Adjustment Ensure adequate ventilation for air-cooled dryers. The automatic drain valve has been pre-programmed at the On water-cooled models, before starting dryer, begin cool- factory for your specific HGEN Series dryer. Programming is ing water flow. -
Page 7: Maintenance
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 MAINTENANCE Removes hoses that connect the drain valve to the drain discharge fitting and remove the valve from the drain valve strainer. The dryers require little maintenance for satisfactory opera- Remove screw and washer from front of the drain valve. tion. -
Page 8: Field Service Guide
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 FIELD SERVICE GUIDE Do not smoke when a refrigeration leak is suspected. Burning materials may decompose refrigerants, forming a toxic gas or acids that may cause serious injury and property damage. Problems most frequently encountered with refrigerated dry- Before dismantling any part of the dryer or compressed air sys- ers are water downstream of the dryer and excessive pressure tem, completely vent the internal pressure to the atmosphere. -
Page 9: Specifications Engineering Data Table
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: ENGINEERING DATA TABLE Model HGEN600 HGEN800 HGEN1000 HGEN1200 Air System Data Rated Air Flow at 100°F & 100 psig Inlet, 100°F Ambient (scfm) 60 Hz 1000 1200 Minimum / Maximum Inlet Compressed Air Pressure 43.5 / 232 psig (3 / 16 barg) Minimum / Maximum Inlet Compressed Air Temperature 45°... -
Page 10: General Arrangement Drawings
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS General Arrangement Drawing: Model HGEN600A DIMENSIONS, INCHES (MM) INLET/OUTLET WEIGHT MODEL CONNECTIONS Lb. (kg) 31.94 21.75 50.44 4.86 7.94 3.23 26.74 20.24 4.18 40.94 49.26 HGEN600A 2" NPT (811.2) (552.4) (1281.3) (123.5) (201.6) (82.0) (679.2) -
Page 11: Model Hgen800A
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS General Arrangement Drawing: Model HGEN800A DIMENSIONS, INCHES (MM) INLET/OUTLET WEIGHT MODEL CONNECTIONS Lb. (kg) 31.10 21.10 10.00 26.77 28.35 37.40 41.34 59.83 35.22 6.12 3.35 HGEN800A 3" ANSI Flange (790) (536) (254) (680) (720) (950) -
Page 12: Models Hgen1000A Through Hgen1200A
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS General Arrangement Drawing: Models HGEN1000A through HGEN1200A DIMENSIONS, INCHES (MM) INLET/OUTLET WEIGHT MODEL CONNECTIONS Lb. (kg) 31.60 20.60 11.00 26.77 28.35 41.34 45.28 64.16 38.68 6.59 3.35 HGEN1000A 4" ANSI Flange (802.7) (523.3) (279.4) (680) -
Page 13: Electrical Schematics
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS Electrical Schematic: Model HGEN600A 460V / 3PH / 60Hz Customer's installation 50VA Ref. Compressor 480V 120V TRANSFORMER F1(2A) Fan Motor Drain valve SOL1 COMP COMP Sensor COMMON ALARM CONTACT RCOM DCB2 LEGEND LEGEND M1 : Ref. -
Page 14: Models Hgen800A Through Hgen1200A
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS Electrical Schematic: Models HGEN800A through HGEN1200A 480V / 3PH / 60HZ L1 L2 Customer's installation L1 L2 I> I> I> 100VA 480V 120V MC1-b TRANSFORMER I> I> I> I> I> I> I> I> SOL2 SOL1 COMP... -
Page 15: Air And Refrigerant Flow Schematics
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS Air and Refrigerant Flow Schematic: Model HGEN600A MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER <REF-AIR> <AIR-AIR> SCHRADER VALVE WETTED AIR INLET DRIED AIR OUTLET EXPANSION VALVE CAPILLARY TUBE STRAINER /BALL VALVE TEMPERATURE SENSOR FOR PANEL DISPLAY TIMED ELECTRIC AUTO DRAIN VALVE... -
Page 16: Models Hgen800A Through Hgen1200A
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: AIR-COOLED UNITS Air and Refrigerant Flow Schematic: Models HGEN800A through HGEN1200A MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER #2 (REF TO AIR) (AIR TO AIR) DRAIN VALVE ELECTRONIC AUTO STRAINER DRAIN VALVE MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER #1 (REF TO AIR) (AIR TO AIR) -
Page 17: General Arrangement Drawings
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS General Arrangement Drawing: Model HGEN600W DIMENSIONS, INCHES (MM) COOLING WATER INLET/OUTLET WEIGHT MODEL INLET/OUTLET CONNECTIONS Lb. (kg) CONNECTIONS 31.94 21.75 50.44 4.86 7.94 3.23 26.74 20.24 4.18 40.94 49.26 4.52 9.84 1.97 HGEN600W 2"... -
Page 18: Model Hgen800W
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS General Arrangement Drawing: Model HGEN800W DIMENSIONS, INCHES (MM) COOLING WATER INLET/OUTLET WEIGHT MODEL INLET/OUTLET CONNECTIONS Lb. (kg) CONNECTIONS 31.10 21.10 10.00 26.77 28.35 37.40 41.34 41.34 35.22 6.12 3.35 6.40 9.84 1.97 HGEN800W 3"... -
Page 19: Models Hgen1000W Through Hgen1200W
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS General Arrangement Drawing: Models HGEN1000W through HGEN1200W DIMENSIONS, INCHES (MM) COOLING WATER INLET/OUTLET WEIGHT MODEL INLET/OUTLET CONNECTIONS Lb. (kg) CONNECTIONS 31.60 20.60 11.00 26.77 28.35 41.34 45.28 41.34 38.68 6.59 3.35 6.40 9.84 1.97 HGEN1000W... -
Page 20: Electrical Schematics
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS Electrical Schematic: Model HGEN600W 460V / 3PH / 60Hz Customer's installation 50VA Refrigeration Compressor 480V 120V TRANSFORMER F1(2A) Drain valve SOL1 COMP COMP Sensor COMMON ALARM CONTACT RCOM DCB2 LEGEND LEGEND (HGEN600W) M1 : Ref. Compressor TH : Thermal Relay SENSOR : Temperature Sensor TB1 : Terminal Block for Main Power... -
Page 21: Models Hgen800W Through Hgen1200W
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS Electrical Schematic: Models HGEN800W through HGEN1200W 480V / 3PH / 60HZ L1 L2 Customer's installation L1 L2 I> I> I> 100VA 480V 120V MC1-b TRANSFORMER I> I> I> I> I> SOL2 SOL1 COMP COMP U1 V1 W1... -
Page 22: Air And Refrigerant Flow Schematics
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS Air and Refrigerant Flow Schematic: Model HGEN600W MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER (REF TO AIR) (AIR TO AIR) WETTED COMPRESSED AIR INLET DRYED COMPRESSED AIR OUTLET TEMPERATURE SENSOR DRAIN VALVE ELECTRONIC AUTO STRAINER DRAIN VALVE... -
Page 23: Models Hgen800W Through Hgen1200W
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 SPECIFICATIONS: WATER-COOLED UNITS Air and Refrigerant Flow Schematic: Models HGEN800W through HGEN1200W MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER #2 (REF TO AIR) (AIR TO AIR) DRAIN VALVE ELECTRONIC AUTO STRAINER DRAIN VALVE MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER #1 (REF TO AIR) (AIR TO AIR) -
Page 24: Replacement Parts
Description HGEN600W HGEN800W HGEN1000W HGEN1200W Qty./Unit Condenser 7439972 7439973 7439974 7439975 Valve - Water Regulating 7439976 7439976 7439977 7439977 High Pressure Switch 7439978 7439978 7439978 7439978 Phone: +1 724 745 8647 Email: ft.dehydration.order.entry@spxflow.com Web: www.spxflow.com/deltech MCGUIRE AIR COMPRESSORS INC 1-888-229-9999... -
Page 25: Notes
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 NOTES MCGUIRE AIR COMPRESSORS INC 1-888-229-9999... - Page 26 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 NOTES MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
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Page 27: Warranty
MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 WARRANTY The manufacturer warrants the product it manufactures, when properly installed, operated, applied, and maintained in accordance with procedures and recommendations outlined in manufacturer’s instruction manuals, will be free from defects in material or workmanship for a period as specified below, provided such defect is discovered and brought to the manufacturer’s attention within the aforesaid warranty period. - Page 28 4647 S.W. 40th Avenue Ocala, Florida 34474-5788 U.S.A. P: (724) 745-8647 F: (724) 745-4967 E: deltech.americas@spxflow.com www.spxflow.com/deltech Improvements and research are continuous at SPX FLOW, Inc. Specifications may change without notice. ISSUED 10/2018 Form No.: 7426448 Revision: B COPYRIGHT ©2018 SPX FLOW, Inc.
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