Maintenance Schedule - Tracker Off-Road XTR1000 Operator's Manual

Maintenance Schedule

Item
Engine oil/filter
Front differential
Transaxle
Steering
Front suspension
Rear suspension
CV boots
Tires
Brake fluid level
Wheel lug nuts
Brake system
function
Frame hardware
Engine oil level
Air filter
Coolant
Headlights/ taillights Daily
Fuel line
Spark plug
inspection
Cooling system
Primary air filter
Engine oil/filter
Alternator belt
CVT belt
Exhaust system
Transaxle oil
Front differential oil 100 hrs / 12 months
Breather system
Spark arrester
Brake system
Brake fluid and
internals
Brake hoses
Spark plug
replacement
Valves
38
Interval
Initial Replace oil and filter between the first 12 and 25
hours or 250 miles
Initial Replace oil between the first 12 and 25 hours or
250 miles
Initial Replace oil between the first 12 and 25 hours or
250 miles
Daily Check for smooth and free operation
Daily Inspect and check for leaks and loose or missing
hardware
Daily Inspect and check for leaks and loose or missing
hardware
Daily Inspect and replace as needed
Daily Check condition and pressure
Daily Check for correct level
Daily Check for loose or missing
Daily Check for proper operation
Daily Check for loose or missing
Daily Check for correct level
Daily Inspect and clean or replace as needed
Daily Check level
Check operation and replace bulbs as needed
100 hrs / 6 months Check fuel hose for cracks or damage
2500 km (1600 mi) Replace if necessary
100 hrs / 6 months Check condition
2500 km (1600 mi) Adjust gap and clean
Replace if necessary
100 hrs / 6 months Inspect cooling system strength seasonally
2500 km (1600 mi)
100 hrs / 6 months Clean and replace as necessary
2500 km (1600 mi)
100 hrs / 6 months Change oil warm
2500 km (1600 mi) Change every 50 hours with severe use
100 hrs / 6 months Check, inspect, adjust, and replace as necessary
2500 km (1600 mi)
100 hrs / 6 months Check, inspect, and replace as necessary
2500 km (1600 mi)
100 hrs / 6 months Check for leakage
2500 km (1600 mi) Check for looseness and tighten all screws
Replace gaskets if necessary
Change lubricant
100 hrs / 12 months
2500 km (1600 mi)
Change lubricant
2500 km (1600 mi)
100 hrs / 12 months Check breather hose for cracks or damage
5000 km (3200 mi)
Replace if necessary
200 hrs / 12 months Clean
5000 km (3200 mi)
200 hrs / 12 months Check operation and fluid for leakage
5000 km (3200 mi) Correct if necessary
200 hrs / 12 months Check operation, brake pad wear, and for fluid
5000 km (3200 mi) leakage
200 hrs / 12 months Inspect
5000 km (3200 mi)
Replace if necessary
Every 5000 km Replace and torque to specification
(3200 mi)
Every 5000 km Check and adjust
(3200 mi)
Maintenance Schedule Remarks Page
43/20
44/20
45/20
—
—
—
—
53/20
46/20
53
46
—
33
51
39
54-55
46
50/20
39
51
43/20
—
—
—
45/20
44/20
—
53
46/20
46/20
46
50/20
—