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Summary of Contents for Woodward easYgen-1600
- Page 1 Operation Manual Genset Control easYgen-400 37785A...
- Page 2 Woodward GmbH Handwerkstr. 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54‑510 Fax +49 (0) 711 789 54‑101 stgt-info@woodward.com © 2019 Woodward GmbH easYgen-1600 37785A...
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Page 3: Table Of Contents
................Index 37785A easYgen-1600... -
Page 4: General Information
This combination of symbol and signal word indicates a possibly dangerous situation that can cause slight injuries if it is not avoided. NOTICE! This combination of symbol and signal word indicates a possibly dangerous situation that can cause property and environmental damage if it is not avoided. easYgen-1600 37785A... -
Page 5: Copyright And Disclaimer
All information and instructions in this manual have been provided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as our many years of in-house experience. Woodward assumes no liability for any damages due to: •... -
Page 6: Service And Warranty
In addition, our employees are interested in any new information and experiences that arise from usage and could be valuable for improving our products. Warranty terms Please enquire about the terms of warranty from your nearest Woodward representative. To find your closest Customer Service representative, go to: ══▷ http:// www.woodward.com/Directory.aspx... -
Page 7: Safety
This manual specifies the personnel qualifications required for the different areas of work, listed below: • Well trained for electrical installations. • Aware of the local safety regulations. • Experienced in working with electronic measuring and control devices. • Allowed to manage the controlled (engine/generator) system. 37785A easYgen-1600... -
Page 8: General Hazard Warnings
Failure to comply with this also poses the risk of personal injury or loss of life if the mechanical- hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled device(s) fail. easYgen-1600 37785A... -
Page 9: System Overview
For even higher challenges in genset control, the easYgen series offers further solutions encompassing complex and ambitious applications. For dedicated protection tasks, ask Woodward for its protection (relay) solutions. Operation Modes • See ╚═▷ “Operation Modes”... - Page 10 12 Coolant level warning Emergency STOP (Digital) Outputs 02 Stop solenoid, 03 Idle control, 05 Close GCB, 06 Close MCB Fuel relay, Start relay Accumulation (run) Time, Starts Next maintenance time Time Engine hours Time Generator status Gen status easYgen-1600 37785A...
- Page 11 Mains Uab (V) / Ubc (V) / Uca (V), Mains Ua (V), Mains Ub (V), Mains Uc (V), Mains f (Hz), Gens Uab (V) ..., Gens Ua (V) ..., Gens f(Hz), Current Ia (A) ..., Power (kW), Speed (r/min), 37785A easYgen-1600...
- Page 12 2 System Overview 2.2 ToolKit-SC Status Screens Items Parameters Description Temp. (°C), Press. (kPa), Volt. (V) Read log Push buttons to manage logged data Clear (internal or SD card) Export to Txt easYgen-1600 37785A...
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Page 13: Operation
3 Operation 3.1 Front Panel: Operating and Display Elements Operation Front Panel: Operating and Display Elements Fig. 2: easYgen-1600 Icons Keys Description STOP Auto/Manual mode: Stop running generator Stop mode: Reset alarm Lamp test (press at least 3 seconds) Notes During stopping process, press this button again to stop generator immediately. -
Page 14: Warning/Alarm Signaling
WARNING! Users can change passwords. Please make note of the new password after changing it. If you forget the password, please contact Woodward services and send all device information on the “ABOUT” page of the controller for legitimation. Warning/Alarm Signaling The Alarm type is visualized with av »Alarm«... -
Page 15: Alarm Acknowledgment
The operation mode can be initiated – provided the current settings allow for this function: • directly by pressing the respective button on the front panel • directly by click on the respective button on the ToolKit-SC remote screen • via discrete inputs • via interface 37785A easYgen-1600... -
Page 16: Operation Mode Auto
The starting and stopping of the engine are managed using the same procedure as in AUTO mode but without breaker control. Breakers can be opened and closed without taking care of load, genset, or mains state! easYgen-1600 37785A... -
Page 17: Operation Mode Stop
• Mains becomes abnormal when one or more parameter are outside their working range and one of the following occurs: ◦ »Overvoltage« ◦ »Undervoltage« ◦ »Overfrequency« ◦ »Underfrequency« ◦ »Mains voltage asymmetry« ◦ »Mains phase rotation fail« The AUTO Start procedure runs sub procedures with own timers. 37785A easYgen-1600... - Page 18 When started via “Remote Start (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. Because there is no mains control, only the "Start engine" section (green background) is relevant. easYgen-1600 37785A...
- Page 19 3 Operation 3.4 START/STOP Operation Fig. 3: Transition Mains to Genset including engine start procedure 37785A easYgen-1600...
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Page 20: Stop Engine After Mains Supplying Load (Again)
If the mains becomes abnormal during the process, remaining with generator load has priority. The remaining time of each of the timers initiated displays. When started via “Remote Stop (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. easYgen-1600 37785A... - Page 21 3 Operation 3.4 START/STOP Operation Fig. 4: Transition genset to mains including engine stop/stand-by procedure 37785A easYgen-1600...
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Page 22: Manual Start/Stop
When set to speed sensor, ensure that the number of flywheel teeth is the same as setting. Sensor not used? Make sure not to select a sensor that is not in use. Otherwise, an error message might occur. easYgen-1600 37785A... -
Page 23: Manual Breaker Transition
If the generator or the mains are "out of range", the load can be damaged! Both breakers GCB and MCB open: ╺▶ Taking load Press the breaker switch The respective breaker is closed. ⇨ The closing signal will last for the »Closing time« During this time, all other breaker signals are suppressed. 37785A easYgen-1600... -
Page 24: Trouble Shooting
Check if emergency stop button works properly; Check whether the starting battery's positive pole is connected to the emergency stop input; Check whether the circuit is open. Low oil pressure alarm after crank disconnect Check the oil pressure sensor and its connections. easYgen-1600 37785A... - Page 25 Get information from the LCD of the alarm page; If there is a detailed alarm, check the respective engine. If there is no detailed alarm, please refer to the relevant section of the engine manual as specified in the SPN alarm code. 37785A easYgen-1600...
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Page 26: Appendix
When low coolant level input is active, controller will send warning alarm signal and it will be displayed in LCD. Temp. Sensor Open When sensor hasn’t connected to corresponding port, controller will send warning alarm signal and it will be displayed in LCD. easYgen-1600 37785A... -
Page 27: Shutdown Alarms
Within set start times, if failed to start, controller will send a stop alarm signal and it will be displayed in LCD. Over Freq. Shutdown When genset frequency is higher than set threshold, controller will send a stop alarm signal and it will be displayed in LCD. 37785A easYgen-1600... - Page 28 “Shutdown”, it will initiate a shutdown alarm. ECU Shutdown If an error message is received from ECU via J1939, it will initiate a shutdown alarm. ECU Fail If the module does not detect the ECU data, it will initiate a shutdown alarm. easYgen-1600 37785A...
- Page 29 OPEN requests or alarms. Somehow "waiting for next occurrence". Real power Part Number Power Factor Potential (Voltage) Transformer Reactive power Apparent power Serial Number Suspect Parameter Number Voltage 37785A easYgen-1600...
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Page 30: Index
................ 7 easYgen-1600 37785A... - Page 31 ................Warranty 6 37785A easYgen-1600...
- Page 32 Woodward GmbH Handwerkstraße 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54-510 +49 (0) 711 789 54-101 stgt-info@woodward.com...
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