Woodward easYgen-1000 Installation Manual
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Summary of Contents for Woodward easYgen-1000
- Page 1 37390B easYgen-1000 Genset Control Installation Software Version 2.1xxx Manual 37390B...
- Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
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Page 3: Table Of Contents
Manual 37390B easYgen-1000 Series - Genset Control Revision History Rev. Date Editor Changes NEW 07-02-02 Release based on manual 37320B 07-05-15 Minor corrections; update to reflect new housing 08-05-20 Minor corrections Content 1. G ..................7 HAPTER ENERAL NFORMATION 2. E .............. - Page 4 Manual 37390B easYgen-1000 Series - Genset Control 7. T ....................50 HAPTER ECHNICAL 8. E ..................53 HAPTER NVIRONMENTAL 9. A ......................54 HAPTER CCURACY A. U ..................55 PPENDIX SEFUL NFORMATION Connecting 24 V Relays ........................55 B. D ................
- Page 5 Manual 37390B easYgen-1000 Series - Genset Control Illustrations and Tables Illustrations Figure 4-1: Housing - panel-board cutout ..........................10 Figure 4-2: Housing - dimensions ............................. 11 Figure 4-3: Housing - drill plan ..............................13 Figure 5-1: Wiring diagram - total overview ..........................15 ...
- Page 6 Manual 37390B easYgen-1000 Series - Genset Control Tables Table 1-1: Manual - overview ..............................7 Table 4-1: Housing - panel cutout ............................10 Table 5-1: Terminal overview, part 1 ............................16 Table 5-2: Terminal overview, part 2 ............................17 ...
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Page 7: Chapter 1. General Information
Manual 37390B easYgen-1000 Series - Genset Control Chapter 1. General Information Type English German easYgen-1000 Series easYgen-1000 - Installation this manual 37390 GR37390 easYgen-1000 - Configuration 37391 GR37391 easYgen-1000 - Operation 37392 GR37392 easYgen-1000 - Interfaces 37393 GR37393 easYgen-1000 - Application... -
Page 8: Chapter 2. Electrostatic Discharge Awareness
CAUTION To prevent damage to electronic components caused by improper handling, read and observe the pre- cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. NOTE The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV and a current of up to 40 µA. -
Page 9: Chapter 3. Marine Usage
Application ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The easYgen-1000 has no internally isolated power supply. If an electrical isolation is required for certain reasons, an external isolated power supply unit is to be connected to the easYgen-1000. The configuration interface input (RS-232) using the DPC converter is for maintenance and configuration only. -
Page 10: Chapter 4. Housing
Manual 37390B easYgen-1000 Series - Genset Control Chapter 4. Housing NOTE The following description refers to the new easYpack housing, which is delivered starting with soft- ware version 2.1xxx. Please refer to the Housing section of the installation manual 37320 of version 2.0xxx if your unit is equipped with the previous housing type. -
Page 11: Dimensions
Manual 37390B easYgen-1000 Series - Genset Control Dimensions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Figure 4-2: Housing - dimensions © Woodward Page 11/57... -
Page 12: Clamp Fastener Installation
Manual 37390B easYgen-1000 Series - Genset Control Clamp Fastener Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ For installation into a panel door with the fastening clamps, please proceed as follows: Panel cutout Cut out the panel according to the dimensions in Table 4-1. Remove terminals Loosen the wire connection terminal screws on the back of the unit and remove the wire connection terminal strip if required. -
Page 13: Screw Kit Installation
Manual 37390B easYgen-1000 Series - Genset Control Screw Kit Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ In order to enhance the protection from front to IP 65, it is possible to fasten the unit with a screw kit instead of the clamp fastener hardware. Proceed as follows to install the unit using the screw kit: 1. -
Page 14: Chapter 5. Wiring Diagrams - Overview
Manual 37390B easYgen-1000 Series - Genset Control Chapter 5. Wiring Diagrams - Overview NOTE Please refer to manual 37392 "Operation Manual" for selection of the application mode. Depending on application different terminals will be utilized. • Application mode {0} - [BM] - Base Mode - page 18 - Measuring of engine/generator parameters (i.e. -
Page 15: Total Overview
Manual 37390B easYgen-1000 Series - Genset Control Total Overview ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H FlexApp / DynamicsLCD FlexCAN CAN bus The Mode of the control can be configured CAN-L alternatively as an: only connection {0} - Measuring transducer/engine control [0CB] for two-pole {1o} - 1-CB-control [GCB open]... -
Page 16: Table 5-1: Terminal Overview, Part 1
Manual 37390B easYgen-1000 Series - Genset Control Wiring differences depend on application mode selected The control may be programmed for one of four possible application modes. Terminals may have different func- tions depending on which mode is selected. The following table lists all of the control terminals and their asso- ciated function for each of the four application modes. -
Page 17: Table 5-2: Terminal Overview, Part 2
Manual 37390B easYgen-1000 Series - Genset Control Term. Description Type Hardware {1o} {1oc} {2oc} on page 18 on page 19 on page 20 on page 21 Relay [R1] Make contact (NO) LogMa LogMa LogMa LogMa Relay [R2] Make contact (NO) -
Page 18: Application Mode {0
Manual 37390B easYgen-1000 Series - Genset Control Application Mode {0} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 0-CB-Mode {0} CAN bus [Base Mode] CAN-L only connection for two-pole MPU (pickup input) sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA... -
Page 19: Application Mode {1O
Manual 37390B easYgen-1000 Series - Genset Control Application Mode {1o} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 0-CB-Mode {1o} CAN bus [GCB open] CAN-L only connection for two-pole MPU (pickup input) sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA... -
Page 20: Application Mode {1Oc
Manual 37390B easYgen-1000 Series - Genset Control Application Mode {1oc} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 1-CB-Mode {1oc} CAN bus [GCB open/close] CAN-L only connection for two-pole MPU (pickup input) sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA... -
Page 21: Application Mode {2Oc
Manual 37390B easYgen-1000 Series - Genset Control Application Mode {2oc} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 2-CB-Mode {2oc} CAN bus [GCB/MCB open/close] CAN-L only connection for two-pole MPU (pickup input) sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA... -
Page 22: Chapter 6. Connections
Manual 37390B easYgen-1000 Series - Genset Control Chapter 6. Connections WARNING All technical data and ratings indicated in this chapter are not definite! Only the values indicated in Chapter 7: Technical Data on page 50 are valid! The following chart may be used to convert square millimeters [mm²] to AWG and vice versa: mm²... -
Page 23: Power Supply
[ms] Figure 6-2: Power supply - crank waveform at maximum load NOTE Woodward recommends to use one of the following slow-acting protective devices in the supply line to terminal 63: • Fuse NEOZED D01 4A or equivalent • Miniature Circuit Breaker 4A / Type C (for example: ABB type: S271C4 or equivalent) ©... -
Page 24: Voltage Measuring (Flexrange)
DO NOT use both sets of voltage measuring inputs. The control unit will not measure voltage correctly if the 100 V and 400 V inputs are utilized simultaneously. NOTE Woodward recommends protecting the voltage measuring inputs with slow-acting fuses rated for 2 to 6 A. Voltage Measuring: Generator... -
Page 25: Figure 6-4: Voltage Measuring -Generator Windings, 3Ph 4W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Generator, parameter setting '3ph 4w' (3phase, 4wire) Figure 6-4: Voltage measuring -generator windings, 3ph 4w Voltage 3Ph 4W Figure 6-5: Voltage measuring - generator measuring inputs, 3Ph 4W Wiring terminals Note... -
Page 26: Figure 6-6: Voltage Measuring - Generator Windings, 3Ph 3W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Generator, parameter setting '3ph 3w' (3phase, 3wire) Figure 6-6: Voltage measuring - generator windings, 3ph 3w Voltage 3Ph 3W Figure 6-7: Voltage measuring - generator measuring inputs, 3Ph 3W Wiring terminals... -
Page 27: Figure 6-8: Voltage Measuring - Generator Windings, 1Ph 3W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Generator, parameter setting '1ph 3w' (1phase, 3wire) Figure 6-8: Voltage measuring - generator windings, 1ph 3w Voltage 1Ph 3W Figure 6-9: Voltage measuring - generator measuring inputs, 1Ph 3W Wiring terminals... -
Page 28: Figure 6-10: Voltage Measuring - Generator Windings, 1Ph 2W
Manual 37390B easYgen-1000 Series - Genset Control Voltage measuring: Generator, parameter setting '1ph 2w' (1phase, 2wire) Figure 6-10: Voltage measuring - generator windings, 1ph 2w Voltage 1Ph 2W Figure 6-11: Voltage measuring - generator measuring inputs, 1Ph 2W Wiring terminals... -
Page 29: Voltage Measuring: Mains
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Mains 400 Vac 400 Vac L1 / Va 100 Vac 100 Vac 400 Vac 400 Vac L2 / Vb 100 Vac 100 Vac 400 Vac 400 Vac L3 / Vc 100 Vac... -
Page 30: Figure 6-13: Voltage Measuring - Mains Pt Windings, 3Ph 4W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '3ph 4w' (3phase, 4wire) Figure 6-13: Voltage measuring - mains PT windings, 3ph 4w [4] [1] Mains voltage 3Ph 4W Figure 6-14: Voltage measuring - mains measuring inputs, 3Ph 4W... -
Page 31: Figure 6-15: Voltage Measuring - Mains Pt Windings, 3Ph 3W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '3ph 3w' (3phase, 3wire) Figure 6-15: Voltage measuring - mains PT windings, 3ph 3w [4] [1] Mains voltage 3Ph 3W Figure 6-16: Voltage measuring - mains measuring inputs, 3Ph 3W... -
Page 32: Figure 6-17: Voltage Measuring - Mains Pt Windings, 1Ph 3W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '1ph 3w' (1phase, 3wire) Figure 6-17: Voltage measuring - mains PT windings, 1ph 3w [4] [1] Mains voltage 1Ph 3W Figure 6-18: Voltage measuring - mains measuring inputs, 1Ph 3W... -
Page 33: Figure 6-19: Voltage Measuring - Mains Pt Windings, 1Ph 2W
Manual 37390B easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '1ph 2w' (1phase, 2wire) Figure 6-19: Voltage measuring - mains PT windings, 1ph 2w [4] [1] Mains voltage 1Ph 2W Figure 6-20: Voltage measuring - mains measuring inputs, 1Ph 2W... -
Page 34: Current Measuring
Manual 37390B easYgen-1000 Series - Genset Control Current Measuring ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAUTION Before disconnecting the device, ensure that the current transformer/CT is short-circuited. Generator NOTE Please connect the wires of the current transformer "L (x)" as near as possible to the unit. -
Page 35: Figure 6-22: Current Measuring - Generator, L1 L2 L3
Manual 37390B easYgen-1000 Series - Genset Control Current Measuring: Generator, parameter setting 'L1 L2 Gen L1 Gen L2 Gen L3 Figure 6-22: Current measuring - generator, L1 L2 L3 Wiring terminals Notes L1 L2 L3 easYgen terminal Phase Table 6-14: Current measuring - terminal assignment - generator, L1 L2 L3... -
Page 36: Mains Current ({2Oc} Only)
Manual 37390B easYgen-1000 Series - Genset Control Mains Current ({2oc} Only) NOTE Generally, one line of the current transformers secondary is to be grounded. Detail: Connection of the transducers ../{x} A {x} = 1 or 5 s1 (k) s2 (l) s1 (k) ../{x} A... -
Page 37: Ground Current
Manual 37390B easYgen-1000 Series - Genset Control Ground Current The mains current input can be configured to measure the mains current or ground current. Whether this input is used to measure the mains current (default) or the ground current, depends on how Parameter 'Input mains cur- rent as' is configured. -
Page 38: Power Measuring
Manual 37390B easYgen-1000 Series - Genset Control Power Measuring ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ If the unit's current transformers are wired according to the diagram shown, the following values are displayed. Parameter Description Sign displayed Generator real power Genset generating kW + Positive Generator real power... - Page 39 Manual 37390B easYgen-1000 Series - Genset Control Different power factor displays at the unit: i0.91 (inductive) c0.93 (capacitive) lg.91 (lagging) ld.93 (leading) Reactive power display at the unit: 70 kvar (positive) -60 kvar (negative) Output at the interface: + (positive)
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Page 40: Pickup
Manual 37390B easYgen-1000 Series - Genset Control Pickup ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Rotating shaft Alternator to pickup input Sensor Pickup input Figure 6-28: Speed input - alternator signal Figure 6-29: Speed input - MPU Shield 24 V MPU input (pickup) < 1,0 V Figure 6-30: Pickup input Connect in application mode ... -
Page 41: Discrete Inputs
Manual 37390B easYgen-1000 Series - Genset Control Discrete Inputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Discrete Inputs: Bipolar Signals The discrete inputs are electrically isolated allowing for a bipolar connection. The discrete inputs are able to han- dle positive or negative signals. NOTE All discrete inputs must use the same polarity, either positive or negative signals, due to the common ground. -
Page 42: Discrete Inputs: Operation Logic
Manual 37390B easYgen-1000 Series - Genset Control Connect in application mode ... {1o} {1oc} {2oc} Terminal Description Com. Signal Type [BM] - [0CB] - Discrete input [D1] Alarm input (programmable) 2.5 mm² [1CB] - [2CB] - [BM] - [0CB] -... -
Page 43: Relay Outputs (Control Outputs And Logicsmanager)
Manual 37390B easYgen-1000 Series - Genset Control Relay Outputs (Control Outputs And LogicsManager) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ max. 250 Vac/dc Relay output external device Figure 6-35: Relay outputs NOTE Refer to Appendix A: Connecting 24 V Relays on page 55 for interference suppressing circuits when connecting 24 V relays. -
Page 44: Table 6-22: Relay Outputs - Terminal Assignment, Part 1
Manual 37390B easYgen-1000 Series - Genset Control Connect in application mode ... {1o} {1oc} {2oc} Terminal Description Term. Com. Type Form A, separated contacts [BM] - [0CB] - Relay output [R6] 2.5 mm² LogicsManager [1CB] - [2CB] - [BM] -... -
Page 45: Analog Inputs (Flexin)
Manual 37390B easYgen-1000 Series - Genset Control Analog Inputs (FlexIn) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ It is recommended to use two-pole sensors. This ensures an accuracy of ≤ 1%. Wiring Two-Pole Sensors NOTE To ensure accurate measurements of the system, all VDO sending units must utilize insulated wires that are connected to the easYgen-1500 common ground (terminal 12). -
Page 46: Wiring Single-Pole Sensors
Manual 37390B easYgen-1000 Series - Genset Control Wiring Single-Pole Sensors An accuracy of ≤ 2.5% may be achieved when using single-pole sensors. It is possible to combine single- and two-pole sensors, but then it is only possible to achieve an accuracy of ≤ 2.5% even with two-pole sensors. The specified accuracy of 2.5% for single-pole sensors can only be achieved if the differential voltage between the... -
Page 47: Interfaces
Manual 37390B easYgen-1000 Series - Genset Control Interfaces ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Overview Configuration COM port Plug GSM/Industrial Modem Phone connection Standard CAN bus Modem Phone GW 4/MDM connection GW 4/232/LDP CAN card (IXXAT) Figure 6-39: Interfaces - overview Connection between ..from ... -
Page 48: Can Bus (Flexcan)
• Baud rate to high for wiring length • The CAN bus cable is co-routed with power cables Woodward recommends the use of twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic LIYCY (TP) 2×2×0.25, UNITRONIC-Bus LD 2×2×0.22). Page 48/57... -
Page 49: Dpc - Direct Configuration Cable
Manual 37390B easYgen-1000 Series - Genset Control Maximum CAN bus Length The maximum length of the communication bus wiring is dependent on the configured Baud rate. Refer to Table 6-26 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH, Berlin und Offenbach;... -
Page 50: Chapter 7. Technical Data
Manual 37390B easYgen-1000 Series - Genset Control Chapter 7. Technical Data Nameplate ------------------------------------------------------------------------------------------------------ Serial number (numerical) Date of production (YYMM) Serial number (Barcode) Item number Item revision number Details Technical data Type Description (short) Type Description (long) UL sign Measuring values, voltages ------------------------------------------------------------------------------ /Δ... - Page 51 Manual 37390B easYgen-1000 Series - Genset Control Discrete inputs --------------------------------------------------------------------------------------- isolated Input range (V ) ......Rated voltage 12/24 Vdc (6.5 to 40.0 Vdc) Cont, digital input Input resistance ..................... approx. 6.7 kΩ Relay outputs --------------------------------------------------------------------------------- potential free Contact material ......................AgCdO...
- Page 52 Manual 37390B easYgen-1000 Series - Genset Control Interface -------------------------------------------------------------------------------------------------------- Service interface Version ........................RS-232 Signal level ........................5V Level conversion and insulation by using DPC (P/N 5417-557) CAN bus interface ....................isolated Insulation voltage ....................1,500 Vdc Version ........................CAN bus Internal line termination ...................
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Page 53: Chapter 8. Environmental
Manual 37390B easYgen-1000 Series - Genset Control Chapter 8. Environmental Data Dynamics -------------------------------------------------------------------------------------------------------- Frequency Range – Sine Sweep ..............5Hz to 100Hz Acceleration ......................4G Frequency Range - Random ................. 10Hz to 500Hz Power Intensity ..................0,015G²/Hz RMS Value ....................1,04 Grms Standards .......................... -
Page 54: Chapter 9. Accuracy
Manual 37390B easYgen-1000 Series - Genset Control Chapter 9. Accuracy Measuring value Display Accuracy Notes Frequency Generator 15.0 to 85.0 Hz 0.1 % Mains 40.0 to 85.0 Hz 0.1 % Voltage Generator 0 to 650 kV Transformer ratio selectable Mains... -
Page 55: Connecting 24 V Relays
Manual 37390B easYgen-1000 Series - Genset Control Appendix A. Useful Information Connecting 24 V Relays ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Interferences in the interaction of all components may affect the function of electronic devices. One interference factor is disabling inductive loads, like coils of electromagnetic switching devices. When dis- abling such a device, high switch-off induces voltages may occur, which might destroy adjacent electronic devic- es or result interference voltage pulses, which lead to functional faults, by capacitive coupling mechanisms. -
Page 56: F Conformity
Manual 37390B easYgen-1000 Series - Genset Control Appendix B. Declaration Of Conformity Page 56/57 © Woodward... - Page 57 Manual 37390B easYgen-1000 Series - Genset Control © Woodward Page 57/57...
- Page 58 Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100 stgt-info@woodward.com Homepage http://www.woodward.com/power Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).
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