Page 1 easYgen-3000 Series Manual Genset Control Software Version 1.2102 or higher 37528G...
Page 3 The easYgen-3000 Series are control units for engine-generator system management applications. The control units can be used in applications such as: co-genera‐ tion, stand-by, AMF, peak shaving, import/export or distributed generation. The easYgen-3000 Series is also applicable for island, island par‐ allel, mains parallel and multiple unit mains parallel operations.
Page 4 For a listing of additional application modes and setups please refer to chapter Chapter 6 “Application” on page 451. The following parts are included in the scope of delivery. Please check prior to the installation that all parts are present. Fig.
Page 5: Table Of Contents
P1 Series (housing variants) easYgen-3500 P1 (plastic housing with dis‐ CAN bus interface connector #3 play) Discret inputs terminal easYgen-3400 P1 (sheet metal housing) Relay outputs terminal Mains/generator/busbar PT terminal RS-232 interface connector Analog inputs/outputs and generator CT ter‐...
Page 6 easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 7 ........................ About This Manual........................19 1.1.1 Revision History........................19 1.1.2 Depiction Of Notes And Instructions..................24 Copyright And Disclaimer......................25 Service And Warranty....................... 26 Safety............................26 1.4.1 Intended Use..........................26 1.4.2 Personnel..........................27 1.4.3 General Safety Notes........................ 28 1.4.4 Protective Equipment And Tools....................31 ........................
Page 8: Play)
3.3.12 Analog Inputs..........................80 3.3.12.1 Analog Inputs (0 to 500 Ohm | 0/4 to 20 mA)................80 3.3.12.2 Analog Inputs (0/4 to 20 mA / 0 to 10 V)................83 3.3.12.3 Analog Inputs (0 to 250 Ohms / 0 to 2500 Ohms)............85 3.3.13 Analog Outputs..........................
Page 9 4.4.1.12 Generator Ground Fault (Level 1 & 2)..................137 4.4.1.13 Generator Phase Rotation....................... 140 4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255............. 142 4.4.1.15 Generator Lagging Power Factor (Level 1 & 2)............... 145 4.4.1.16 Generator Leading Power Factor (Level 1 & 2)............... 147 4.4.1.17 Generator Voltage Restrained Overcurrent Monitoring - ANSI #51........
Page 10: Analog Inputs/Outputs And Generator Ct Ter
4.4.4.6 Synchronization MCB ......................208 4.4.4.7 Generator/Busbar/Mains Phase Rotation................209 4.4.5 Flexible Limits.......................... 210 4.4.6 Miscellaneous.......................... 215 4.4.6.1 Alarm Acknowledgement......................215 4.4.6.2 Free Configurable Alarms....................... 216 4.4.6.3 CAN Bus Overload........................217 4.4.6.4 CAN Interface 1........................218 4.4.6.5 CAN Interface 2........................219 4.4.6.6 CAN Interface 2 - J1939 Interface...................
Page 11 4.5.9 Engine............................. 290 4.5.9.1 Run-up Synchronization......................290 4.5.9.2 Engine Type..........................292 4.5.9.3 Engine Start/Stop........................299 4.5.9.4 Magnetic Pickup Unit....................... 305 4.5.9.5 Idle Mode..........................306 4.5.10 Emergency Run........................308 4.5.11 Automatic Run......................... 311 4.5.11.1 Load Dependent Start Stop (LDSS)..................313 4.5.11.2 Critical Mode...........................
Page 12 5.1.1 Install ToolKit........................... 417 5.1.2 Install ToolKit Configuration Files.................... 419 5.1.3 Configure ToolKit........................420 5.1.4 Connect ToolKit........................421 5.1.5 View And Set Values In ToolKit....................423 Front Panel Access......................... 426 5.2.1 Front Panel..........................427 5.2.2 Basic Navigation........................428 5.2.3 Standard Menu Screens......................433 5.2.3.1 Navigation Screens.........................
Page 13 6.2.4 Application Mode A04 (GCB/MCB)..................457 6.2.5 Application Mode A05 (GCB/GGB)..................459 6.2.6 Application Mode A06 (GCB/GGB/MCB)................461 6.2.7 Application Mode A07 (GCB/LS5)................... 464 6.2.8 Application Mode A08 (GCB/L-MCB)..................466 6.2.9 Application Mode A09 (GCB/GGB/L-MCB)................469 6.2.10 Application Mode A10 (GCB/L-GGB)..................471 6.2.11 Application Mode A11 (GCB/L-GGB/L-MCB)................
Page 14 6.5.1.1 Remote Start/Stop, Shutdown, And Acknowledgement............540 6.5.1.2 Transmitting A Frequency Setpoint..................545 6.5.1.3 Transmitting A Voltage Setpoint....................547 6.5.1.4 Transmitting A Power Factor Setpoint..................549 6.5.1.5 Transmitting A Power Setpoint....................552 6.5.1.6 Transmitting Multiple Setpoints....................554 6.5.1.7 Remotely Changing The Setpoint................... 555 6.5.1.8 Transmitting A Remote Control Bit..................
Page 15 Technical Data........................605 8.1.1 Measuring Values........................605 8.1.2 Ambient Variables........................606 8.1.3 Inputs/Outputs......................... 607 8.1.4 Interface..........................609 8.1.5 Battery............................. 610 8.1.6 Housing........................... 610 8.1.7 Approvals..........................611 8.1.8 Generic Note........................... 611 Environmental Data......................... 611 Accuracy..........................612 ..........................Characteristics......................... 615 9.1.1 Triggering Characteristics....................... 615 9.1.2 VDO Inputs Characteristics.....................
Page 16 9.2.4.2 Receive Data........................... 742 Analog Manager Reference....................744 9.3.1 Data Sources........................... 744 9.3.1.1 Group 00: Internal Values....................... 744 9.3.1.2 Group 01: Generator Values....................745 9.3.1.3 Group 02: Mains Values......................746 9.3.1.4 Group 03: Busbar 1 Values..................... 747 9.3.1.5 Group 05: Controller Setpoints....................747 9.3.1.6 Group 06: DC Analog Input Values..................
Page 17 9.4.4.8 Group 07: Mains Related Alarms.................... 785 9.4.4.9 Group 08: System Related Alarms..................786 9.4.4.10 Group 09: Discrete Inputs....................... 787 9.4.4.11 Group 10: Analog Inputs......................788 9.4.4.12 Group 11: Clock And Timer..................... 789 9.4.4.13 Group 12: External Discrete Inputs 1..................790 9.4.4.14 Group 13: Discrete Outputs.....................
Page 18 easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 19: About This Manual
About This Manual > Revision History 2014-02-03 New device features & updates: GCB dead busbar closure is realized faster, if LogigsManager ID 12210 p. 245 "Unde‐ “Dead Busbar Negotiation” on page 231 for layed close GCB" is set to TRUE. Refer to details.
Page 20 About This Manual > Revision History Valid for packages 1 and 2 of easYgen-3400/3500: The operating range monitor checks additionally the plausibility of generator and busbar, if “General notes” on page 193 for details. GCB is closed. Refer to The Generator “Unload mismatch" monitor ( Chapter 4.4.3.6 “Engine/Generator Unloading Mismatch”...
Page 21 About This Manual > Revision History The easYgen synchronizer allows now a negative slipping frequency at the interchange point for synchronization the MCB. This avoids in critical application exporting of power Chapter 4.5.1.10 “Breakers MCB” short after synchronization the MCB. Refer to on page 249 for details.
Page 22 Pages with measurement values are faster refreshed. The wset-file procedure allows editing and loading of partial setting files. For more details please call your local Woodward partner. The loading of settings files into the device can be accelerated, while being in STOP mode.
Page 23 About This Manual > Revision History 2012-07-26 New display unit language available on parameter 1700 95: Swedish. Power factor limits for the power factor configuration (ID 5620 361, 5621 361) are changed from 0.7 to 0.1. All available display languages are listed. Refer to parameter 1700 p.
Page 24 About This Manual > Depiction Of Notes And Ins... 2011-09-14 Minor corrections Design and graphics adjustments Requirements: easYgen-3400/3500 genset control with software version 1.20xx or higher and device revision B or higher. The described changes relate to the previous software version 1.17xx.
Page 25: Copyright And Disclaimer
Copyright And Disclaimer This combination of symbol and signal word indicates an immediately-dangerous situation that could cause death or severe injuries if not avoided. This combination of symbol and signal word indicates a possibly-dangerous situation that could cause death or severe injuries if it is not avoided. This combination of symbol and signal word indicates a possibly-dangerous situation that could cause slight injuries if it is not avoided.
Page 26: Safety
Woodward GmbH assumes no liability for damages due to: Failure to comply with the instructions in this operating manual...
Page 27: Personnel
Safety > Personnel The genset control unit must be used exclusively for engine-generator system management applications. Intended use requires operation of the control unit within the specifications Chapter 8.1 “Technical Data” on page 605 . listed in All permissible applications are outlined in Chapter 6 “Application”...
Page 28: General Safety Notes
Woodward device has a self test check implemented. Perma‐ nently under control are: processor function and supply voltage.
Page 29 Safety > General Safety Notes Be careful in changing safety relevant settings! The discrete output "Ready for operation OFF" must be wired in series with an emergency stop function. This means that it must be ensured that the generator circuit breaker is opened and the engine is stopped if this discrete output is de-energized.
Page 30 Safety > General Safety Notes Protective equipment: ESD wrist band All electronic equipment sensitive to damage from electrostatic discharge, which can cause the control unit to malfunction or fail. – To protect electronic components from static damage, take the precautions listed below. Avoid build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Page 31 Safety > Protective Equipment And T... For additional information on how to prevent damage to electronic components caused by improper han‐ dling, read and observe the precautions in: "Woodward manual 82715, Guide for Handling and – Protection of Electronic Controls, Printed Circuit Boards, and Modules".
Page 32 Safety > Protective Equipment And T... Certain tasks presented in this manual require the personnel to wear protective equipment. Specific required equipment is listed in each individual set of instructions. The cumulative required personal protective equipment is detailed below: The ESD ( lectro tatic ischarge) wrist band keeps the user's body set to ground potential.
Page 33: Display And Status Indicators
Chapter 5 “Operation” on page 417 provides information on how to access the unit via the front panel or remotely using the ToolKit software provided by Woodward. Chapter 6 “Application” on page 451 provides application examples as well as instructions for the corresponding required configuration.
Page 34 Hardware Interfaces (Termina... The easYgen-3400 unit with metal housing and without display and buttons features two LEDs (Fig. 6) on the front plate: LED and LED. The two LEDs indicate the following states: NOT illumi‐ The unit is not ready for operation. nated Fig.
Page 35 P1 Series (housing variants) easYgen-3500 P1 (plastic housing with dis‐ CAN bus interface connector #3 play) Discret inputs terminal easYgen-3400 P1 (sheet metal housing) Relay outputs terminal Mains/generator/busbar PT terminal RS-232 interface connector Analog inputs/outputs and generator CT ter‐...
Page 36: Application Modes Overview
Application Modes Overview The genset control provides the following basic functions via the application modes listed below. For detailed information on the application modes and special applications refer to Chapter 6.2 “Basic Applications” on page 451. None No breaker control. This application mode provides the following functions: Measuring of engine/generator parameters (i.e.
Page 37 Application Modes Overview GCB/GGB GCB/GGB control (open/close) This application mode provides the following functions: Measuring of engine/generator parameters (i.e. voltage, frequency, current, power, coolant temperature, oil pressure, etc.) Engine start/stop Engine/generator protection (relay output to open GCB) GCB operation (relay output to close GCB) GGB operation (relay output to open and close the GGB) Mains failure detection with mains decoupling (GCB) GCB/GGB/MCB...
Page 38 Application Modes Overview GCB/GGB/L-MCB GCB/GGB/L-MCB control (open/close) This application mode provides the following functions: Measuring of engine/generator parameters (i.e. voltage, frequency, current, power, coolant temperature, oil pressure, etc.) Engine start/stop Engine/generator protection (relay output to open GCB) GCB operation (relay output to close GCB) GGB operation (relay output to open and close the GGB) MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”) Mains failure detection with mains decoupling via GLS or LS-5 (MCB)
Page 39 Mount Unit (Sheet Metal Hous... 84 mm 250 mm Fig. 9: Sheet metal housing - dimensions 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 40 Mount Unit (Sheet Metal Hous... Special tool: Torque screwdriver Proceed as follows to install the unit using the screw kit: Fig. 10: Sheet metal housing - drill plan Drill the holes according to the dimensions in Fig. 10 (dimen‐ sions shown in mm). Ensure sufficient clearance for access to the ter‐...
Page 41: Mount Unit (Plastic Housing)
Mount Unit (Plastic Housing) Chapter 3.2.1 Mount the unit using the clamp fasteners ( “Clamp Fastener Installation” on page 42 ) the screw kit Chapter 3.2.2 “Screw Kit Installation” on page 43 ). Don't drill holes if you want to use the clamp fas‐ –...
Page 42: Clamp Fastener Installation
Mount Unit (Plastic Housing) > Clamp Fastener Installation The maximum permissible corner radius is 4 mm. For installation into a door panel with the fastening clamps, pro‐ ceed as follows: Cut out the panel according to the dimensions in Fig. 12. Don't drill the holes if you want to use the clamp fasteners.
Page 43: Screw Kit Installation
Mount Unit (Plastic Housing) > Screw Kit Installation Re-install the clamp inserts by tilting the insert to a 45° angle. (Fig. 15/1) Insert the nose of the insert into the slot on the side of the housing. (Fig. 15/2) Raise the clamp insert so that it is parallel to the control panel.
Page 44 Mount Unit (Plastic Housing) > Screw Kit Installation Fig. 18: Plastic housing - drill plan Special tool: Torque screwdriver Proceed as follows to install the unit using the screw kit: Cut out the panel and drill the holes according to the dimen‐ sions in Fig.
Page 45: Setup Connections
Setup Connections > Terminal Allocation All technical data and ratings indicated in this chapter are merely listed as examples. Literal use of these values does not take into account all actual specifica‐ tions of the control unit as delivered. – For definite values please refer to chapter Chapter 8.1 “Technical Data”...
Page 46: Wiring Diagram
Setup Connections > Wiring Diagram Fig. 20: easYgen-3400 sheet metal housing The Protective Earth terminal 61 is not connected on the sheet metal housing of the easYgen-3400. Use the protective earth (PE) connector located at – the bottom center of the sheet metal housing instead.
Page 47 Setup Connections > Wiring Diagram Fig. 21: Wiring diagram easYgen-3400/3500; labels, P1 and P2 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 48 Setup Connections > Wiring Diagram Fig. 22: Wiring diagram easYgen-3400/3500; labels, P2 only easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 49 Setup Connections > Wiring Diagram Fig. 23: easYgen-3400/3500 - wiring diagram PCB#1 (P1 and P2) 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 50 Setup Connections > Wiring Diagram Fig. 24: easYgen-3400/3500 - wiring diagram PCB#2 (P2, only) easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 51: Power Supply
PE is not possible, it is recommended to use an isolated external power supply if the differential voltage between battery minus and PE exceeds 40 V. Woodward recommends to use one of the following slow-acting protective devices in the supply line to ter‐ minal 63: Fuse NEOZED D01 6A or equivalent –...
Page 52: Charging Alternator
Setup Connections > Charging Alternator PE (protective earth) - plastic housing 2.5 mm² ONLY 12/24Vdc (8 to 40.0 Vdc) 2.5 mm² 0 Vdc 2.5 mm² Table 4: Power supply - terminal assignment Fig. 26: Power supply - crank waveform The charging alternator D+ acts as an pre-exciting output during the engine start-up.
Page 53: Voltage Measuring
The control unit will not measure voltage correctly if the 120 V and 480 V inputs are utilized simultaneously. – Never use both sets of voltage measuring inputs. Woodward recommends protecting the voltage meas‐ uring inputs with slow-acting fuses rated for 2 to 6 A. If parameter 1800 p.
Page 54 Setup Connections > Voltage Measuring > Generator Voltage Generator voltage - L1 120 Vac 2.5 mm² 480 Vac 2.5 mm² Generator voltage - L2 120 Vac 2.5 mm² 480 Vac 2.5 mm² Generator voltage - L3 120 Vac 2.5 mm² 480 Vac 2.5 mm²...
Page 55 Setup Connections > Voltage Measuring > Generator Voltage Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff. eff. Measuring range (max.) 0 to 150 Vac 0 to 600 Vac Terminal Phase For different voltage systems, different wiring terminals have to be used.
Page 56 Setup Connections > Voltage Measuring > Generator Voltage Terminal Phase For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. Table 9: Generator windings - 3Ph 3W Fig.
Page 57 Setup Connections > Voltage Measuring > Generator Voltage Phase For different voltage systems, different wiring terminals have to be used. Table 10: Generator windings - 1Ph 3W Fig. 32: Measuring inputs - 1Ph 3W Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff.
Page 58 Setup Connections > Voltage Measuring > Generator Voltage For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. The 1-phase, 2-wire measurement may be performed Please note to configure and wire the easYgen –...
Page 59 Setup Connections > Voltage Measuring > Generator Voltage Phase For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use the same N terminal. Never configure the busbar measurement for phase- neutral, if the other systems like mains and generator are configured as 3ph 3W or 4ph 4W without being the neutral in the middle of the triangle.
Page 60: Mains Voltage
Setup Connections > Voltage Measuring > Mains Voltage Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff. eff. Measuring range (max.) 0 to 150 Vac 0 to 600 Vac Terminal Phase For different voltage systems, different wiring terminals have to be used.
Page 61 Setup Connections > Voltage Measuring > Mains Voltage Mains voltage - L1 120 Vac 2.5 mm² 480 Vac 2.5 mm² Mains voltage - L2 120 Vac 2.5 mm² 480 Vac 2.5 mm² Mains voltage - L3 120 Vac 2.5 mm² 480 Vac 2.5 mm²...
Page 62 Setup Connections > Voltage Measuring > Mains Voltage Phase For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use the same N terminal. Table 15: Mains windings - 3Ph 3W Fig.
Page 63 Setup Connections > Voltage Measuring > Mains Voltage For different voltage systems, different wiring terminals have to be used. Table 16: Mains windings - 1Ph 3W Fig. 38: Measuring inputs - 1Ph 3W Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff.
Page 64 Setup Connections > Voltage Measuring > Mains Voltage For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. The 1-phase, 2-wire measurement may be performed Please note to configure and wire the easYgen –...
Page 65 Setup Connections > Voltage Measuring > Mains Voltage Terminal Phase For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. Table 18: Mains windings - 1Ph 2W (phase-phase) Fig.
Page 66: Busbar Voltage
Setup Connections > Voltage Measuring > Busbar Voltage For different voltage systems, different wiring terminals have to be used. If parameter 1812 p. 110 ("Busb1 PT secondary rated volt.") is configured with a value between 50 and 130 V, the 120 V input terminals must be used for proper measurement.
Page 67 Setup Connections > Voltage Measuring > Busbar Voltage Table 20: Busbar windings - 1Ph 2W (phase neutral) Fig. 42: Measuring inputs - 1Ph 2W (phase neutral) Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff.
Page 68 Setup Connections > Voltage Measuring > Busbar Voltage Table 21: Busbar windings - 1Ph 2W (phase-phase) Fig. 43: Measuring inputs - 1Ph 2W (phase-phase) Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff. eff.
Page 69: Current Measuring
Setup Connections > Current Measuring > Generator Current – Before disconnecting the device, ensure that the current transformer (CT) is short-circuited. Generally, one line of the current transformers secon‐ dary must be grounded close to the CT. Fig. 44: Current measuring - generator - wiring Generator current - L3 - trans‐...
Page 70 Setup Connections > Current Measuring > Generator Current Terminal Phase s2 (l) L1 s1 (k) s2 (l) L2 s1 (k) s2 (l) L3 s1 (k) Fig. 45: Current measuring - gener‐ ator, L1 L2 L3 Terminal Phase s2 (l) L1 s1 (k) —...
Page 71: Mains Current
Setup Connections > Current Measuring > Mains Current Terminal Phase — — — — s2 (l) L3 s1 (k) – Before disconnecting the device, ensure that the current transformer (CT) is short-circuited. Generally, one line of the current transformers secon‐ dary must be grounded close to the CT.
Page 72: Ground Current
Setup Connections > Current Measuring > Ground Current Fig. 48: Current measuring - mains, 'Phase L1' 'Phase L2' 'Phase L3' Terminal Phase s2 (l) - L1 s1 (k) - L1 Terminal Phase s2 (l) - L2 s1 (k) - L2 Terminal Phase s2 (l) - L3...
Page 73: Power Measuring
Setup Connections > Power Measuring Fig. 49: Current measuring - ground current - wiring Ground current - transformer ter‐ 2.5 mm² minal s1 (k) Ground current - transformer ter‐ 2.5 mm² minal s2 (l) Table 24: Current measuring - ground current - terminal assign‐ ment If the unit's current transformers are wired according to the diagram (Fig.
Page 74: Power Factor Definition
Setup Connections > Power Factor Definition Power Factor is defined as a ratio of the real power to apparent power. In a purely resistive circuit, the voltage and current wave‐ forms are instep resulting in a ratio or power factor of 1.00 (often referred to as unity).
Page 75: Magnetic Pickup Unit (Mpu)
Setup Connections > Magnetic Pickup Unit (MPU) The phasor diagram is used from the generator's view. Diagram The shield of the MPU (Magnetic Pickup Unit) connec‐ tion cable must be connected to a single point ground terminal near the easYgen. The shield must not be connected at the MPU side of the cable.
Page 76: Discrete Inputs
Setup Connections > Discrete Inputs MPU input - inductive/ 2.5 mm² switching MPU input - GND 2.5 mm² Fig. 53: MPU - characteristic “Overview” on page 75shows the minimal neces‐ sary input voltage depending on frequency. Discrete input [DI 01] "Emergency Stop" is only a sig‐ naling input.
Page 77 Setup Connections > Discrete Inputs Fig. 54: Discrete input - positive polarity signal Fig. 55: Discrete input - negative polarity signal Discrete Input [DI 01] 2.5 mm² Preconfigured to "Emergency stop" Discrete Input [DI 02] 2.5 mm² Preconfigured to "Start in AUTO" Common ground Discrete Input [DI 03] 2.5 mm²...
Page 78 Setup Connections > Relay Outputs (LogicsManag... Discrete Input [DI 22] 2.5 mm² LogicsManager Discrete Input [DI 23] 2.5 mm² LogicsManager Table 26: DI 13-23 configurable via LogicsManager Discrete inputs may be configured to normally open (N.O.) or nor‐ mally closed (N.C.) states. Fig.
Page 79 Setup Connections > Relay Outputs (LogicsManag... Fig. 58: Relay outputs - schematic Relay output [R 01] 2.5 mm² Fixed to "Ready for operation" Relay output [R 02] 2.5 mm² Preconfigured to "Centralized alarm" Relay output [R 03] 2.5 mm² Preconfigured to "Starter" Relay output [R 04] 2.5 mm²...
Page 80: Analog Inputs
Setup Connections > Analog Inputs > Analog Inputs (0 to 500 Oh... configurable via LogicsManager : Using the function LogicsMan‐ – ager it is possible to freely program the relays for all appliction modes. : no breaker mode; – : GCBopen : GCB : GCB/MCB : GCB/GGB...
Page 81 Setup Connections > Analog Inputs > Analog Inputs (0 to 500 Oh... The 9 setpoints of the free configurable Tables A and B can be selected for Type definition (parameters 1000, 1050, and 1100). A catalog of all available VDO sensors is available for download at the VDO homepage (http://www.vdo.com) To ensure accurate system measurements, all VDO sending units must utilize insulated wires that are con‐...
Page 82 Setup Connections > Analog Inputs > Analog Inputs (0 to 500 Oh... Analog input [AI 03] ground, connected with PE 2.5 mm² Analog input [AI 03] 2.5 mm² The specified accuracy for single-pole sensors can only be ach‐ ieved if the differential voltage between the genset chassis ground and PE does not exceed +/- 2.5 V.
Page 83 Setup Connections > Analog Inputs > Analog Inputs (0/4 to 20 ... It is possible to combine single- and two-pole senders but with the “Wiring lower accuracy (all applications shown in the chapters two-pole senders” on page 81 and “Wiring single-pole senders” on page 82 can be used in any possible combination).
Page 84 Setup Connections > Analog Inputs > Analog Inputs (0/4 to 20 ... Fig. 65: Wiring single pole senders for mA and/or V input The specified accuracy for single-pole sensors can only be ach‐ ieved if the differential voltage between the genset chassis ground and PE does not exceed ±...
Page 85 Setup Connections > Analog Inputs > Analog Inputs (0 to 250 O... It is possible to combine single- and two-pole senders but with the lower accuracy. The specified accuracy for single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE does not exceed ±...
Page 86: Analog Outputs
Setup Connections > Analog Outputs > Analog Outputs (±20 mA, ± ... 101 Analog input [AI 10, 1] 2.5 mm² 102 Analog input [AI 10, 2]: to compensate voltage drop over 2.5 mm² long wires 103 Analog input [AI 10, 3] 2.5 mm²...
Page 87: Transistor Outputs
Setup Connections > Transistor Outputs Voltage 2.5 mm² 18&19* 2.5 mm² 2.5 mm² * external jumper In case that higher permanent insulation voltages are required than described in the technical data, please install isolation equipment (isolation amplifier) for proper and safe operation. Connecting external power sources to the analog out‐...
Page 88: Serial Interfaces
Setup Connections > Serial Interfaces > RS-485 Interface Overload will damage the (output) electronics! The max. valid load is 300 mA. Fig. 71: Transistor output - wiring Sinking Output SO1 Sinking Output 1.5 mm² (isolated) ON: max. 300 mA Emitter (open col‐ 1.5 mm²...
Page 89: Rs-232 Interface
Setup Connections > Serial Interfaces > RS-232 Interface Not connected Not connected A (TxD-) Not connected A' (RxD-) Table 27: Pin assignment Fig. 73: RS-485 - connection for half-duplex operation Fig. 74: RS-485 - connection for full-duplex operation Not connected RxD (receive data) TxD (transmit data) Fig.
Page 90: Can Bus Interfaces
CAN Bus Interfaces CTS (clear to send) Not connected Table 28: Pin assignment Not connected CAN-L Fig. 76: SUB-D connector - pins Not connected Not connected Not connected CAN-H Not connected Not connected Table 29: Pin assignment Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance of the cable (e.g.
Page 91 CAN Bus Interfaces Divide the termination resistance into 2x60 Ohms with a center tap connected to ground via a capacitor of 10 to 100 nF (Fig. 77). The maximum length of the communication bus wiring is dependent on the configured baud rate. Observe the maximum bus length.
Page 92: Connecting 24 V Relays
Connecting 24 V Relays Woodward recommends the use of shielded, twisted- pair cables for the CAN bus (see examples). Lappkabel Unitronic LIYCY (TP) 2×2×0.25 – UNITRONIC-Bus LD 2×2×0.22 – – Implement protection circuits as detailed below. Interferences in the interaction of all components may affect the function of electronic devices.
Page 93 Connecting 24 V Relays Advantages and disadvantages of different interference sup‐ pressing circuits are as follows: Uncritical dimensioning High release delay Lowest possible induced voltage Very simple and reliable Uncritical dimensioning No attenuation below VVDR High energy absorption Very simple setup Suitable for AC voltage Reverse polarity protected HF attenuation by energy...
Page 94 Connecting 24 V Relays easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 95: Basic Setup
Basic Setup > Configure Language/Clock All parameters are assigned a unique parameter identification number. The parameter identification number may be used to reference individual parameters listed in this manual. This parameter identification number is also displayed in the ToolKit configuration screens next to the respec‐ tive parameter.
Page 96 Basic Setup > Configure Language/Clock 0 = 0th second of the minute 59 = 59th second of the minute 1711 day 1 to 31 The day of the date is set here. 1 = 1st day of the month. 31 = 31st day of the month. 1712 month 1 to 12 The month of the date is set here.
Page 97 Basic Setup > Configure Language/Clock This parameter is only displayed, if Daylight saving time (param‐ eter 4591 96) is set to "On". 4598 Sunday to Sat‐ The weekday for the DST begin date is configured here urday This parameter is only displayed, if Daylight saving time (param‐ eter 4591 96) is set to "On".
Page 98 Basic Setup > Configure Language/Clock 4595 The order number of the weekday for the DST begin date is configured here. DST ends on the 1st configured weekday of the DST begin month. DST ends on the 2nd configured weekday of the DST begin month. DST ends on the 3rd configured weekday of the DST begin month.
Page 99: Enter Password
Basic Setup > Enter Password Year DST Begins 2 DST Ends 2 DST Begins 1 DST Ends 1 a.m. (Second a.m. (First a.m. a.m. Sunday in Sunday in UTC=GMT UTC=GMT March) November) (Last Sunday (Last Sunday in March) in October) 2008 March 9, 2008 November 2, March 30,...
Page 100 Basic Setup > Enter Password Code level CL0 (User This code level permits for monitoring of the system Level) and limited access to the parameters. Standard password = Configuration of the control is not permitted. none Only the parameters for setting the language, the date, the time, and the horn reset time are acces‐...
Page 101 Basic Setup > Enter Password The current code level is indicated by the lock symbol in the config‐ uration menu screens. The lock symbol indicates the number of the code level and appears as "locked" (in code level CL0) or "unlocked"...
Page 102: System Management
Basic Setup > System Management 1702 1 to 32 A unique address is assigned to the control though this parameter. This unique address permits the controller to be correctly identified on the CAN bus. The address assigned to the controller may only be used once. All other bus addresses are calculated on the number entered in this param‐...
Page 103: Password System
582) is set to "Yes". This parameter is not available via ToolKit. This function is used for uploading application software and may only be used by authorized Woodward service personnel! 1706 The event history will be cleared. The event history will not be cleared.
Page 104: Configure Measurement
Configure Measurement If the easYgen is intended to be operated in parallel with the mains, the mains voltage measuring inputs must be connected. PF Power Factor Active Power [kW] Apparent power [kVA] Reactive Power [kvar] The AC power triangle illustrates the dependencies between active power, apparent power, reactive power and power factor.
Page 105 Configure Measurement The asynchronous mode is used in slip synchronization only (Synchronization GCB (parameter 5729 243) = Slip frequency. The asynchronous modus is normally used in mains parallel operation. Please consider the following settings: Application mode (parameter 3444 239) = GCB MPU input (parameter 1600 306) = On...
Page 106 Configure Measurement 1748 0.5 to 99999.9 This value specifies the mains real power rating, which is used as a reference figure for related functions. The mains rated active power is a reference value “Dependencies” used by several monitoring and control functions ( on page 104 ).
Page 107 Configure Measurement 1Ph 2W Measurement is performed Line-Neutral (WYE connected system) if param‐ eter 1858 p. 106 is configured to "Phase - neutral" and Line-Line (Delta connected system) if parameter 1858 p. 106 is configured to "Phase - phase". Measurement, display and protection are adjusted according to the rules for phase-phase systems.
Page 108 Configure Measurement 1853 Measurement is performed Line-Neutral (WYE connected system) and Line- Line (Delta connected system). The protection depends on the setting of parameter 1771 150. Phase voltages and the neutral must be connected for proper calculation. Measurement, display and protection are adjusted according to the rules for WYE connected systems.
Page 109: Configure Transformer
Configure Measurement > Configure Transformer 1852 Phase L{1/2/3} Measurement is performed for the selected phase only. The Phase L2 / measurement and display refer to the selected phase. Phase L3 The configured phase CT must be connected to perform current measure‐ ment.
Page 110 Configure Measurement > Configure Transformer WARNING: Only connect the measured voltage to either the 120 Vac or the 480 Vac inputs. Do not connect both sets of inputs to the measured system. The control unit is equipped with dual voltage measuring inputs. The voltage range of these measurement inputs is dependent upon input terminals are used.
Page 111 Configure Measurement > Configure Transformer 1803 50 to 480 V Some applications may require the use of potential transformers to facilitate measuring the mains voltages. The rating of the secondary side of the poten‐ tial transformer must be entered into this parameter. (Mains potential If the application does not require potential transformers (i.e.
Page 112: External Mains Active Power
Configure Measurement > External Mains Active Power 2966 The mains active power is coming from an external source. The following measurement values of the external mains active power depend on the external mains active power measurement. So there is to differentiate between two cases: External mains power measurement (parameter...
Page 113: External Mains Reactive Power
Function Of Inputs And Outpu... > Discrete Inputs 2969 The mains reactive power is coming from an external source. This power is displayed and used for control purposes. The source is taken via AnalogMan‐ ager. The following measurement values depend on the external mains active power measurement.
Page 114 Function Of Inputs And Outpu... > Discrete Inputs Programmable – The discrete input has been assigned a default function using either the LogicsManager or preconfigured alarms such as "emergency stop". – The following sections describe how these functions are assigned. –...
Page 115 Function Of Inputs And Outpu... > Discrete Inputs Discrete input [DI 07] Fixed to "Reply: MCB open" Only applicable for application mode This input implements negative function logic. The controller utilizes the CB auxiliary (B) contacts into this dis‐ crete input to reflect the state of the MCB. This discrete input must be energized to show when the breaker is open and de-energized to show when the MCB is closed.
Page 116: Discrete Outputs
Function Of Inputs And Outpu... > Discrete Outputs The easYgen usually decides whether it performs voltage and frequency (V/f) control or power and power factor (P/PF) control using the reply of the cir‐ cuit breakers, i.e. the discrete inputs DI 7 and DI 8. If the GCB is open, only V/f control is performed –...
Page 117 Function Of Inputs And Outpu... > Discrete Outputs The discrete output "Ready for operation OFF" must be wired in series with an emergency stop function. This means that it must be ensured that the generator circuit breaker is opened and the engine is stopped if this discrete output is de-energized.
Page 118 Function Of Inputs And Outpu... > Discrete Outputs Relay output [R 04] Programmable Preconfigured to "Fuel solenoid / gas The fuel solenoid for the diesel engine is energized when this dis‐ valve" crete output is enabled. If the engine is given a stop command or engine speed drops below the configured firing speed, this dis‐...
Page 119 Function Of Inputs And Outpu... > Discrete Outputs Relay output [R 07] Programmable Not applicable for application mode Fixed to "Command: open GCB" if GCB is The parameter 3403 p. 242 defines how this relay functions. activated otherwise preconfigured to If this output is configured as "N.O.", the relay contacts close "Mains decoupling"...
Page 120: Configure Monitoring
Configure Monitoring > Generator > Generator Operating Volta... Relay output [R 11] Programmable Only applicable for application mode Fixed to"Command: open GGB" if GGB is The controller enables this discrete output when the GGB is to be activated otherwise preconfigured to opened for switching operations.
Page 121 Configure Monitoring > Generator > Generator Overfrequency (L... 5800 100 to 150 % The maximum permissible positive deviation of the generator voltage from the generator rated voltage (parameter 1766 105) is configured here. (Generator max‐ This value may be used as a voltage limit switch. The conditional state of this imum operating switch may be used as a command variable for the LogicsManager (02.03).
Page 122 Configure Monitoring > Generator > Generator Underfrequency (... 1900 Overfrequency monitoring is carried out according to the following parame‐ 1906 ters. Monitoring is performed at two levels. Both values may be configured independent from each other (prerequisite: Level 1 limit < limit 2). Monitoring is disabled for Level 1 limit and/or Level 2 limit.
Page 123 Configure Monitoring > Generator > Generator Underfrequency (... If this protective function is triggered, the display indi‐ cates "Gen. underfrequency 1" or "Gen. underfre‐ quency 2" and the logical command variable "06.03" or "06.04" will be enabled. Chapter 9.1.1 “Triggering Characteristics” on page 615 Refer to for the triggering characteristic of this monitoring function.
Page 124 Configure Monitoring > Generator > Generator Overvoltage (Lev... 1952 The control unit automatically clears the alarm if the fault condition is no longer detected. 1958 The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐...
Page 125 Configure Monitoring > Generator > Generator Undervoltage (Le... This value refers to the System rated frequency (parameter 1766 105). 2005 0.02 to 99.99 s If the monitored generator voltage value exceeds the threshold value for the delay time configured here, an alarm will be issued. 2011 2005: 2011:...
Page 126 Configure Monitoring > Generator > Generator Undervoltage (Le... The parameter limits listed below have identical setting ranges. Each parameter may be configured with dif‐ ferent settings to create unique trip characteristics for specific thresholds. This monitoring function is disabled when the idle mode ( Chapter 4.5.9.5 “Idle Mode”...
Page 127 Configure Monitoring > Generator > Generator Time-Overcurrent... 2053 Monitoring for fault conditions is not performed until engine delayed moni‐ toring is enabled. The engine monitoring delay time (param‐ 2059 eter 3315 302) must expire prior to fault monitoring being enabled for parameters assigned this delay.
Page 128 Configure Monitoring > Generator > Generator Reverse/Reduced ... 2201 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. 2207 Control 2213 2201: 2207: 2213: For additional information refer to Chapter 9.5.1 “Alarm Classes”...
Page 129 Configure Monitoring > Generator > Generator Reverse/Reduced ... Reduced power Fault initiated if the monitored real – power falls below the configured (positive) limit. Reverse power Fault initiated if the direction of the – monitored real power reverses and the configured (negative) limit is exceeded.
Page 130 Configure Monitoring > Generator > Generator Overload IOP (Le... This value refers to the Generator rated active power (parameter 1752 105). 2255 0.02 to 99.99 s If the monitored generator power falls below the threshold value for the delay time configured here, an alarm will be issued. 2261 2255: 2261:...
Page 131 Configure Monitoring > Generator > Generator Overload IOP (Le... When the contoller detects that the system is operating isolated from the mains, the Generator Overload MOP (refer to Chapter 4.4.1.9 “Generator Overload MOP (Level 1 & 2) ANSI# 32” on page 132 ) monitoring is disabled. If the measured generator real power during an isolated operation is above the configured limit an alarm will be issued.
Page 132 Configure Monitoring > Generator > Generator Overload MOP (Le... 2302 The control automatically clears the alarm if the fault condition is no longer detected. 2308 The control does not automatically reset the alarm when the fault condition is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐...
Page 133 Configure Monitoring > Generator > Generator Unbalanced Load ... This value refers to the Generator rated active power (param‐ eter 1752 105). 2355 0.02 to 99.99 s If the monitored generator load exceeds the threshold value for the delay time configured here, an alarm will be issued.
Page 134 Configure Monitoring > Generator > Generator Unbalanced Load ... This monitoring function is only enabled when Gener‐ ator voltage measuring (parameter 1851 106) is configured to "3Ph 4W" or "3Ph 3W" and Generator current measuring (parameter 1850 107) is con‐ figured to "L1 L2 L3".
Page 135: Generator Voltage Asymmetry
Configure Monitoring > Generator > Generator Voltage Asymmetry This value refers to the "Generator rated current" (parameter 1754 105) 2405 0.02 to 99.99 s If the monitored current exceeds the threshold value for the delay time config‐ ured here, an alarm will be issued. 2411 2405: 2411:...
Page 136 Configure Monitoring > Generator > Generator Voltage Asymmetry This monitoring function is only enabled if Generator voltage measuring (parameter 1851 106) is con‐ figured to "3Ph 4W" or "3Ph 3W". 3900 Voltage asymmetry monitoring is carried out according to the following parameters.
Page 137 Configure Monitoring > Generator > Generator Ground Fault (Le... The generator ground fault is determined differently depending on the following configuration options: Mains current input is configured for mains current – (calculated ground fault) Mains current input is configured for ground cur‐ –...
Page 138 Configure Monitoring > Generator > Generator Ground Fault (Le... Fig. 82: Generator ground fault - calculation No ground fault Ground fault (with vectorial calculation) Ground fault (I = ground fault current) The ground current I is calculated geometrically/vectorially. The pointers for phase currents IL1 and IL2 are parallel shifted and lined up as shown in (Fig.
Page 139 Configure Monitoring > Generator > Generator Ground Fault (Le... 3250 Ground current monitoring is carried out according to the following parame‐ ters. Monitoring is performed at two levels. Both values may be configured 3256 independent from each other (prerequisite: Level 1 < Level 2). Monitoring is disabled for Level 1 limit and/or Level 2 limit.
Page 140: Generator Phase Rotation
Configure Monitoring > Generator > Generator Phase Rotation – Ensure that the control unit is properly connected to phase voltages on both sides of the circuit breaker(s) during installation. Failure to do so may result in damage to the control unit and/or generation equipment due to the breaker closing asynchronously or with mismatched phase rotations.
Page 141 Configure Monitoring > Generator > Generator Phase Rotation The direction of configured rotation being monitored by the control unit is displayed on the screen. If this protective function is triggered, the display indi‐ cates "Gen.ph.rot. mismatch" and the logical command variable "06.21"...
Page 142 Configure Monitoring > Generator > Generator Inverse Time-Ove... The current produced by the generator is monitored depending on how parameter "Generator current measuring" (param‐ eter 1850 107) is configured. If an overcurrent condition is detected, the fault recognition time is determined by the configured tripping characteristic curve and the measured current.
Page 143 Configure Monitoring > Generator > Generator Inverse Time-Ove... Fig. 83: "Normal inverse" characteristic Fig. 84: "Highly inverse" characteristic 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 144 Configure Monitoring > Generator > Generator Inverse Time-Ove... Fig. 85: "Extremely inverse" characteristic 4030 Overcurrent monitoring is carried out according to the following parameters. No monitoring is carried out. 4034 Selection of the used overcurrent characteristic. The "normal inverse" tripping curve will be used High The "highly inverse"...
Page 145 Configure Monitoring > Generator > Generator Lagging Power Fa... 4032 The control unit automatically clears the alarm if the fault condition is no longer detected. The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐...
Page 146 Configure Monitoring > Generator > Generator Lagging Power Fa... More lagging than a leading More lagging than a lagging PF limit of -0.40 PF limit of +0.85 Fig. 86: Generator lagging power factor 2325 Generator lagging power factor monitoring is carried out according to the fol‐ lowing parameters.
Page 147 Configure Monitoring > Generator > Generator Leading Power Fa... 2328 Monitoring for fault conditions is not performed until engine delayed moni‐ toring is enabled. The engine monitoring delay time (param‐ 2334 eter 3315 302) must expire prior to fault monitoring being enabled for parameters assigned this delay.
Page 148 Configure Monitoring > Generator > Generator Leading Power Fa... 2375 Generator leading power factor monitoring is carried out according to the fol‐ lowing parameters. Monitoring is performed at two levels. Both values may be 2381 configured independent from each other. Monitoring is disabled for Level 1 limit and/or Level 2 limit.
Page 149 Configure Monitoring > Generator > Generator Voltage Restrain... This function is an add-on to the over current monitoring and decreases the activation limit dependent on the amount of voltage dip. Especially in near to generator located over currents it can lead to situations, where the failure current remains under the gen‐...
Page 150: Mains
Configure Monitoring > Mains The V (voltage) start value configuration must be entered higher as the V stop value configuration. Oth‐ erwise the function does not work properly! 2231 V start current 5.0 ... 100.0 % Voltage for starting current limitation reduction lim.
Page 151: Mains Operating Voltage / Frequency
Configure Monitoring > Mains > Mains Operating Voltage / ... The mains operating voltage/frequency parameters are used to trigger mains failure conditions and activate an emergency run. The mains values must be within this ranges to syn‐ chronize the mains circuit breaker. It is recommended to configure the operating limits within the monitoring limits.
Page 152: Mains Decoupling
Configure Monitoring > Mains > Mains Decoupling 5813 50.0 to 100.0 % The maximum permissible negative deviation of the mains frequency from the rated system frequency (parameter 1750 105) is configured here. This value may be used as a frequency limit switch. The conditional state of this switch may be used as a command variable for the LogicsManager (02.10).
Page 153 Configure Monitoring > Mains > Mains Decoupling 12922 Determined by The unit may be configured to decouple from the mains when commanded by LogicsManager an external device. (External mains Once the conditions of the LogicsManager have been fulfilled, an external decoupling) mains failure is issued.
Page 154 Woodward solves this requirement with the use of a minimum of two units acting as a system. The system allows incorporating more units, so that the availability of the generator can still be increased.
Page 155 Configure Monitoring > Mains > Mains Decoupling An important item of the VDE-AR-N 4105 is the Single-Failure- Diagnostic, at which a minimum of two units exchange their meas‐ urement data and settings over communication interface (usually CANbus). This allows determining, if the Single-Failure-Proof is lost and the unit can issue an alarm.
Page 156 Configure Monitoring > Mains > Mains Decoupling 5125 The alarm class specifies what action should be taken in case of missing communication with devices(s) beeing member(s) of the AR-N-4105 system. A to F, control Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 .
Page 157 Configure Monitoring > Mains > Mains Decoupling The following parameters are compared for monitoring its align‐ ment: Mains Decoupling 3110 Mains Decoupling Overfrequency level 2 2856 Monitoring 2860 Limit 2861 Delay Underfrequency level 2 2906 Monitoring 2910 Limit 2911 Delay Overvoltage level 2 2956 Monitoring...
Page 158 Configure Monitoring > Mains > Mains Decoupling 5131 The alarm class specifies what action should be taken if the parameter aliign‐ ment between the communication devices(s) of the AR-N-4105 system is A to F, control active. Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 .
Page 159 Configure Monitoring > Mains > Mains Overfrequency (Level... Q(V) Monitoring Mains Time-Dependent Voltage (FRT) The Change of frequency monitors (vector/phase shift or df/dt) is not directly required by BDEW. These monitors are depending on the according network providers. Other functions related to the BDEW guideline: Frequency Depending Derating Of Power.
Page 160 Configure Monitoring > Mains > Mains Underfrequency (Leve... 2855 0.02 to 99.99 s If the monitored mains frequency value exceeds the threshold value for the delay time configured here, an alarm will be issued. 2861 If the monitored mains frequency falls below the threshold (minus the hyste‐ resis) before the delay expires the time will be reset.
Page 161 Configure Monitoring > Mains > Mains Underfrequency (Leve... 2900 Underfrequency monitoring is carried out according to the following parame‐ ters. Monitoring is performed at two levels. 2906 Both values may be configured independent from each other (prerequisite: Level 1 > Level 2). Monitoring is disabled for limit 1 and/or Level 2 limit.
Page 162 Configure Monitoring > Mains > Mains Overvoltage (Level 1... Voltage is monitored depending on parameter "Mains voltage measuring" (parameter 1853 108). There are two overvoltage alarm levels available in the control. Both alarms are definite time alarms and are illustrated in the figure below. The figure diagrams a frequency trend and the associated pickup times and length of the alarms.
Page 163 Configure Monitoring > Mains > Mains Undervoltage (Level ... 2952 The control unit automatically clears the alarm if the fault condition is no longer detected. 2958 The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐...
Page 164 Configure Monitoring > Mains > Mains Undervoltage (Level ... 3000 Undervoltage monitoring is carried out according to the following parameters. Monitoring is performed at two levels. Both values may be configured inde‐ 3006 pendent from each other (prerequisite: Level 1 limit < Level 2 limit). Monitoring is disabled for Level 1 limit and/or Level 2 limit.
Page 165: Mains Voltage Increase
Configure Monitoring > Mains > Mains Voltage Increase The mains undervoltage 1 trip is ignored in the mains decoupling function. It is recommended to configure the operating limits (parameter 5810 p. 151 5817 152) within the monitoring limits. Voltage is monitored depending on parameter "Monitoring" (param‐ eter 8806 166).
Page 166 Configure Monitoring > Mains > Mains Voltage Increase Please be aware that this monitoring function was changed with software version 1.20xx or higher and device revision B or higher. For a older version of this manual please contact our sales support. 8806 Voltage increase monitoring is carried out according to the following parame‐...
Page 167 Configure Monitoring > Mains > Mains Time-Dependent Volta... Voltage is monitored depending on parameter "Mains voltage measuring" (parameter 1853 108). This monitoring function is supporting a dynamic stabilization of mains. For this reason a FRT (Fault-Ride-Through) curve can be defined. Furthermore it can be configured either as undervoltage or over‐...
Page 168 Configure Monitoring > Mains > Mains Time-Dependent Volta... Fig. 90: Time-dependent voltage monitoring 0.00 s ￫ 45.0 % 3.00 s ￫ 90.0 % 0.15 s ￫ 45.0 % 4.00 s ￫ 90.0 % 0.15 s ￫ 70.0 % Fallback threshold 90.0 % 0.70 s ￫...
Page 169 Configure Monitoring > Mains > Mains Time-Dependent Volta... 4978 0.0 to 150.0 % The time-dependent voltage monitoring fallback voltage is configured here. If the measured voltage falls below/exceeds the voltage configured here for at least the configured "Fallback time" (parameter 4968 169), the moni‐...
Page 170: Qv Monitoring
Configure Monitoring > Mains > QV Monitoring The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐ priate buttons or by activating the LogicsManager output "External acknowl‐ edgement"...
Page 171 Configure Monitoring > Mains > QV Monitoring Fig. 91: QV monitoring - schematic 3292 QV monitoring is carried out according to the following parameters. No monitoring is carried out. 3285 45 to 150 % The percentage voltage value that is to be monitored is defined here. If the voltages of all phases (one phase in 1Ph 2W system) are below this limit, the voltage condition for tripping the monitoring function is TRUE.
Page 172: Change Of Frequency
Configure Monitoring > Mains > Change Of Frequency 3283 0.10 to 99.99 s If the QV monitoring conditions are met, for the delay time configured here, an alarm "QV monitoring 1" will be issued and LogicsManager 07.29 becomes TRUE. The decoupling function is only activated if "Mains decoupling by QV" (param‐ eter 3296 172) is configured to "On".
Page 173 Configure Monitoring > Mains > Change Of Frequency The phase shift monitoring is a very sensitive function‐ ality and reacts according to the settings on each sinus wave constellation. Please be aware that under special circumstances it may come to a phase shift trip, when switching ele‐ ments are taken into the mains measurement lines because mains voltage sensing lines are switched nearby the easYgen.
Page 174 Configure Monitoring > Mains > Change Of Frequency df/dt df/dt monitoring is carried out according to the parameters described in “df/dt (ROCOF)” on page 173 . Phase shift df/dt Phase shift monitoring and df/dt monitoring is carried out. Tripping occurs if phase shift df/dt is triggered.
Page 175 Configure Monitoring > Mains > Change Of Frequency 3104 0.1 to 9.9 Hz/s The df/dt threshold is defined here. If this value is reached or exceeded for at least the delay time without interruption, an alarm with the class configured in parameter 3101 p.
Page 176 Configure Monitoring > Mains > Mains Voltage Phase Rotat... – Please ensure during installation that all voltages applied to this unit are wired correctly to both sides of the circuit breaker. Failure to do so may result in damage to the control unit and/or generation equipment due to closing the breaker asynchronous or with mismatched phase rota‐...
Page 177 Configure Monitoring > Mains > Mains Import Power (Level ... This monitoring function is only enabled if Mains voltage measuring (parameter 1853 108) is con‐ figured to "3Ph 4W" or "3Ph 3W" and the measured voltage exceeds 50 % of the rated voltage (param‐ eter 1768 105) or if Mains voltage measuring...
Page 178 Configure Monitoring > Mains > Mains Import Power (Level ... If this protective function is triggered, the display indi‐ cates "Mains import power 1" or "Mains import power 2" and the logical command vari‐ able "07.21" or "07.22" will be enabled. 3200 Mains import power monitoring is carried out according to the following parameters.
Page 179 Configure Monitoring > Mains > Mains Export Power (Level ... 3203 Monitoring for fault conditions is not performed until engine delayed moni‐ toring is enabled. The engine monitoring delay time (param‐ 3209 eter 3315 302) must expire prior to fault monitoring being enabled for parameters assigned this delay.
Page 180 Configure Monitoring > Mains > Mains Lagging Power Factor... 3226 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. 3234 Control 3226: 3234: For additional information refer to Chapter 9.5.1 “Alarm Classes”...
Page 181 Configure Monitoring > Mains > Mains Lagging Power Factor... If this protective function is triggered, the display indi‐ cates "Mains PF lagging 1" or "Mains PF lagging 2" and the logical command variable "07.17" or "07.18" will be enabled. 2975 Mains lagging power factor monitoring is carried out according to the following parameters.
Page 182 Configure Monitoring > Mains > Mains Leading Power Factor... 2977 Monitoring for fault conditions is not performed until engine delayed moni‐ toring is enabled. The engine monitoring delay time (param‐ 2982 eter 3315 302) must expire prior to fault monitoring being enabled for parameters assigned this delay.
Page 183 Configure Monitoring > Mains > Blocking of Mains Protecti... If the power factor becomes more leading (i.e. inductive, Fig. 94) than a leading PF value (pos.) or a leading PF value (neg.) for at least the delay time (parameters 3029 p.
Page 184: Engine
Configure Monitoring > Engine > Engine Overspeed (Level 1 ... Following functions are blocked: Mains decoupling Mains over frequency 1&2 Mains under frequency 1&2 Mains over voltage 1&2 Mains under voltage 1&2 Mains voltage increase (10 minutes average value) Mains Time-dependent Voltage (FRT) Mains Q(V) Monitoring Mains phase shift Mains df/dt...
Page 185: Engine Underspeed (Level 1 & 2)
Configure Monitoring > Engine > Engine Underspeed (Level 1... 2105 0.02 to 99.99 s If the monitored engine speed exceeds the threshold value for the delay time configured here, an alarm will be issued. 2111 2105: 2111: If the monitored engine speed falls below the threshold (minus the hysteresis) before the delay expires the time will be reset.
Page 186 Configure Monitoring > Engine > Engine/Generator Speed Det... 2150 Underspeed monitoring is carried out according to the following parameters. Monitoring is performed at two levels. Both values may be configured inde‐ 2156 pendent from each other (prerequisite: Level 1 > Level 2). Monitoring is disabled for Level 1 limit and/or Level 2 limit.
Page 187 Configure Monitoring > Engine > Engine/Generator Speed Det... If the two frequencies are not identical (Δf-n ≠ 0) and the monitored frequency mismatch reaches or exceeds the threshold, an alarm is output. Additionally the LogicsManager output "Firing speed" is checked upon its logical status with respect to the measuring values "generator frequency"...
Page 188 Configure Monitoring > Engine > Engine/Generator Active Po... 2451 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 2452 The control unit automatically clears the alarm if the fault condition is no...
Page 189 Configure Monitoring > Engine > Engine/Mains Active Power ... 2921 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 2922 The control unit automatically clears the alarm if the fault condition is no...
Page 190 Configure Monitoring > Engine > Engine/Generator Unloading... If the monitored active power mismatch falls below the threshold (minus the hysteresis) before the delay expires the time will be reset. 2931 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed.
Page 191: Engine Start Failure
Configure Monitoring > Engine > Engine Start Failure 3121 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 3122 The control unit automatically clears the alarm if the fault condition is no...
Page 192: Engine Unintended Stop
Configure Monitoring > Engine > Engine Unintended Stop If it is not possible to stop the engine within a configured time, an alarm will be initiated. If this protective function is triggered, the display indi‐ cates "Eng. stop malfunct." and the logical command variable "05.06"...
Page 193 Configure Monitoring > Engine > Engine Operating Range Fai... If this protective function is triggered, the display indi‐ cates "Unintended stop" and the logical command vari‐ able "05.05" will be enabled. 2650 Monitoring of an unintended stop is carried out according to the following parameters.
Page 194 Configure Monitoring > Engine > Engine Operating Range Fai... Check 5: Generator minimum power consideration (parameter 3440 246), while GGB control: – Check 5a: The easYgen tries to close the GGB, but the generator minimum power is not reached. – Check 5b: The easYgen tries to close the GGB in the Open Transition Mode, but the generator minimum power is not reached.
Page 195 Configure Monitoring > Engine > Engine Charge Alternator (... 2663 1 to 999 s If one of the above mentioned conditions for an operating range failure is ful‐ filled, an alarm will be issued. If the respective condition is not fulfilled any‐ more before the delay time expires, the delay time will be reset.
Page 196: Cylinder Temperature
Configure Monitoring > Engine > Cylinder Temperature Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 4052 The control unit automatically clears the alarm if the fault condition is no longer detected. The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.
Page 197 Configure Monitoring > Engine > Cylinder Temperature The monitor is configurable for: overrun, underrun or both. Two monitoring levels per temperature measurement. – The both levels can be individually activated by different power limits. The temperatures could be provided by either CAN J1939 (SPN Axiomatic Thermocouple 1137 - 1156, 20 ports) for example Scanner (...
Page 198 Configure Monitoring > Engine > Cylinder Temperature The square is dotted, if the according cylinder is not configured The square contains an arrow-up, if the limit is exceeded The square contains an arrow-down, if limit is below target The square contains a '!' exclamation point sign, if the sensor is missing (wire break) or error was detected If an alarm occurs and the monitor is still active, the new alarm is linked by logic 'OR' to the others...
Page 199 Configure Monitoring > Engine > Cylinder Temperature 8881 Class Each limit may be assigned to an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to. on page 815 .
Page 200 Configure Monitoring > Engine > Cylinder Temperature 8888 Class Each limit may be assigned to an independent alarm class that specifies what A/B/C/D/E/F, action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to. on page 815 .
Page 201 Configure Monitoring > Breaker > Configure GCB 10 - Underrun 11 - Error/missing These two bits are carried by parameters ID 3352 ..3354 for the cylinders of bank 1 and ID 3355..3357 for the cylinders of bank 2: 3352 0..1 3355 0..1 2..3...
Page 202: Breaker
Configure Monitoring > Breaker > Synchronization GCB If load-dependent start/stop (refer to Chapter 4.5.11.1 “Load Dependent Start Stop (LDSS)” on page 313 ) is enabled, this monitoring func‐ tion must be configured with a shutdown alarm class (C, D, E, or F) or disable load-dependent start/stop if triggered to ensure that the next engine will be started.
Page 203: Configure Ggb
Configure Monitoring > Breaker > Configure GGB 3060 Monitoring of the GCB synchronization is carried out according to the fol‐ lowing parameters. Monitoring is disabled. 3063 3 to 999 s If it was not possible to synchronize the GCB within the time configured here, an alarm will be issued.
Page 204: Synchronization Ggb
Configure Monitoring > Breaker > Synchronization GGB Refer to parameter "GGB open monitoring", param‐ eter 3088 205. If this protective function is triggered, the display indi‐ cates "GGB fail to open" and the logical command var‐ iable "08.35" will be enabled. 3085 Monitoring of the GGB is carried out according to the following parameters.
Page 205 Configure Monitoring > Breaker > Configure MCB 3082 The control unit automatically clears the alarm if the fault condition is no longer detected. The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐...
Page 206: Configure Mcb
Configure Monitoring > Breaker > Configure MCB If this protective function is triggered, the display indi‐ cates "MCB fail to open" and the logical command var‐ iable "08.08" will be enabled. Alarm classes A & B Parameter 2802 p. 309 "Emergency run"...
Page 207 Configure Monitoring > Breaker > Synchronization MCB 3419 1 to 10 The maximum number of breaker closing attempts is configured in this parameter (relay output "Command: close MCB"). When the breaker reaches the configured number of attempts, an "MCB fail to close"...
Page 208 Configure Monitoring > Breaker > Generator/Busbar/Mains Pha... – Ensure that the control unit is properly connected to phase voltages on both sides of the circuit breaker(s) during installation. Failure to do so may result in damage to the control unit and/or generation equipment due to the breaker closing asynchronously or with mismatched phase rotations.
Page 209 Configure Monitoring > Flexible Limits This monitoring function is only enabled if Generator voltage measuring (parameter 1851 106) and Mains voltage measuring (parameter 1853 108) are configured to "3Ph 4W" or "3Ph 3W" and the measured voltage exceeds 50 % of the rated voltage (parameter 1766 105) or if Generator voltage...
Page 210: Flexible Limits
Configure Monitoring > Flexible Limits This control unit offers 40 flexible limits. They may be used for "limit switch" functions of all measured analog values. It is possible to choose between alarm (warning and shutdown) and control operation via the LogicsManager. If an alarm class is triggered, the display indicates "Flexible limit {x}", where {x} indicates the flexible limit 1 to 40, or the text config‐...
Page 211 Configure Monitoring > Flexible Limits 4205 -32000 to 32000 The threshold limit of the value to be monitored is defined by this parameter. If this value is reached or exceeded / fallen below (dependent on param‐ eter 4207 212) for at least the delay time configured in param‐ eter 4207 p.
Page 212 Configure Monitoring > Flexible Limits 4203 Monitoring for fault conditions is not performed until engine delayed moni‐ toring is enabled. The engine monitoring delay time (param‐ eter 3315 302) must expire prior to fault monitoring being enabled for parameters assigned this delay. Monitoring for this fault condition is continuously enabled regardless of engine speed.
Page 213 Configure Monitoring > Flexible Limits 6647 7284 6190 6196 6194 6195 6108 6197 6191 6192 6193 6648 7292 6200 6206 6204 6205 6208 6207 6201 6202 6203 6649 7300 6210 6216 6214 6215 6218 6217 6211 6212 6213 6650 7308 6220 6226 6224...
Page 214 Configure Monitoring > Miscellaneous > Alarm Acknowledgement 06.02 Analog input 2 (config‐ 123 °C Display in °C 00123 (= 123 °C) ured to VDO 150 °C) 06.03. Analog input 3 (config‐ 10 mm Display in 0.000 m 00010 (= 0.010 mm) ured to Linear, Value at 0% = 0, (parameter 1035...
Page 215: Miscellaneous
Configure Monitoring > Miscellaneous > Free Configurable Alarms 12490 Determined by It is possible to acknowledge all alarms simultaneously from remote, e.g. with LogicsManager a discrete input. The logical output of the LogicsManager has to become TRUE twice. (External acknowledg‐ The first time is for acknowledging the horn, the second for all alarm mes‐...
Page 216 Configure Monitoring > Miscellaneous > CAN Bus Overload 5160 ON, OFF The alarm is enabled. 5166 The alarm is disabled. 5172 5178 6684 LogicsManager Select source of monitoring via LogigsManager. Flag {1 ... 16} 6685 6686 6687 5164 0.3 ... 999.9 s Period before alarm becomes TRUE.
Page 217: Can Bus Overload
Configure Monitoring > Miscellaneous > CAN Interface 1 If this protective function is triggered, the display indi‐ cates "CAN bus overload" and the logical command variable "08.20" will be enabled. 3145 CAN bus overload monitoring is carried out according to the following param‐ eters.
Page 218: Can Interface 1
Configure Monitoring > Miscellaneous > CAN Interface 2 3151 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F/ action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 3152 The control unit automatically clears the alarm if the fault condition is no...
Page 219: Can Interface 2
Configure Monitoring > Miscellaneous > CAN Interface 2 - J1939 In... 16188 Class Each limit may be assigned an independent alarm class that specifies what A/B/C/D/E/F/ action should be taken when the limit is surpassed. Control Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 16190...
Page 220 Configure Monitoring > Miscellaneous > J1939 Interface - Red Stop... Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 15112 The control unit automatically clears the alarm if the fault condition is no longer detected. The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.
Page 221 Configure Monitoring > Miscellaneous > J1939 Interface - Amber Wa... 15117 The control unit automatically clears the alarm if the fault condition is no longer detected. The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐...
Page 222 Configure Monitoring > Miscellaneous > Battery Overvoltage (Level... The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐ priate buttons or by activating the LogicsManager output "External acknowl‐ edgement"...
Page 223 Configure Monitoring > Miscellaneous > Battery Undervoltage (Leve... Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 815 3452 The control unit automatically clears the alarm if the fault condition is no longer detected. 3458 The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.
Page 224 Configure Monitoring > Miscellaneous > Multi-Unit Parameter Alig... 3505 0.02 to 99.99 s If the battery voltage falls below the threshold value for the delay time config‐ ured here, an alarm will be issued. 3511 3505: 3511: If the battery voltage exceeds the threshold (plus the hysteresis) again before the delay expires the time will be reset.
Page 225: Multi-Unit Parameter Alignment
Configure Monitoring > Miscellaneous > Multi-Unit Parameter Alig... Start stop mode 5752 p. 317 Fit size of engine 5754 p. 318 Fit service hours 5755 p. 318 Changes of engines 5756 p. 319 IOP Reserve power 5760 p. 321 IOP Hysteresis 5761 p.
Page 226: Multi-Unit Missing Members
Configure Monitoring > Miscellaneous > Multi-Unit Missing Members The multi-unit missing members monitoring function checks whether all participating units are available (sending data on the load share line). If the number of available units is less than the number of mem‐ bers configured in parameter 4063 p.
Page 227: Neutral Interlocking
Configure Application > Configure Breakers The monitoring of the Neutral Connector (NC) feedback" Neutral contactor reply mismatch" 08.37 is performed always, if the Neutral Interlocking (parameter 1840 255) is enabled. The monitor checks, if the feedback behaves according to the NC command. With a configurable delay time, the alarm is activated with a gen‐...
Page 228: Configure Application
Configure Application > Configure Breakers Changing the application mode will not change other configured values in the parameters. The application mode parameter is the only one. The configuration of pulse switching takes place in the following screen and has the described effect on the signal sequence (the MCB cannot be controlled by the continuous pulse for security rea‐...
Page 229: Dead Bus Closing Gcb
Configure Application > Configure Breakers > Dead Bus Closing GCB 3-phase power measurement at the interchange point to the utility. Included mains decoupling functions. See further chapters in this document and in the LS-5 technical manual for more information. All parameters listed below only apply to application mode The unit closes the GCB without synchronization, if the following conditions are met.
Page 230: Synchronization Gcb/Mcb
Configure Application > Configure Breakers > Synchronization GCB/MCB The MCB has been open for at least the time configured in "Transfer time GCB↔MCB" (parameter 3400 241). (Mode with open transition mode only) The busbar voltage is below the dead bus detection limit (parameter 5820 241).
Page 231: Dead Bus Closing Mcb
Configure Application > Configure Breakers > Dead Bus Closing MCB Synchronizing the MCB – The GCB is closed (or at least one GCB is closed in a mul‐ tiple genset application) – The busbar voltage is within the configured operating range –...
Page 232: Open Gcb
Configure Application > Configure Breakers > Open GCB Automatic operation The operating mode AUTOMATIC has been selected The parameter "Dead busbar closure MCB" (parameter 3431 251) is configured On The mains voltage is available and within the configured oper‐ Chapter 4.4.2.1 “Mains Operating Voltage / Fre‐ ating range ( quency”...
Page 233 Configure Application > Configure Breakers > Transition Modes (Breaker ... In the event of an automatic stopping in the AUTOMATIC oper‐ ating mode (the start request has been terminated or a stop request has been initiated) In critical mode (Sprinkler operation), provided that an emer‐ gency power operation is not active, and "Close GCB in over‐...
Page 234 Configure Application > Configure Breakers > Transition Modes (Breaker ... Following the stop request the following occurs: The generator sheds load until real power has reached the "Unload limit" (parameter 3125 190) The generator power factor is controlled to "1.00" (unity) The GCB is opened The engine is shut down following the configured cool down period...
Page 235 Configure Application > Configure Breakers > Transition Modes (Breaker ... Closed transition (make-before-break/overlap synchronization) is enabled by configuring parameter 3411 p. 240 to "CLOSED TRANSITION". The circuit breakers are opened irrespective of the power. In the event of an engine start request, a change is made from mains to generator supply.
Page 236 Configure Application > Configure Breakers > Transition Modes (Breaker ... All breaker control (especially the CB closing instructions) must be carried out via master controller (e.g. a PLC). The easYgen controller always issues additionally the breaker open command under fault conditions and in the breaker unloading states (Unloading GCB) if the stop request is active.
Page 237 Configure Application > Configure Breakers > Transition Modes (Breaker ... The GCB is opened; the MCB is operated Synchronization of either the generator or The GCB is synchronized via an add-on depending on the setting of "Enable MCB" the mains can be initiated by pressing the request.
Page 238 Configure Application > Configure Breakers > Parameters 3444 The unit may be configured to different application modes. The discrete inputs and relay outputs are pre-defined dependent upon the selected application mode. Only the screens and functions that pertain to the application mode selected are displayed.
Page 239: Parameters
Configure Application > Configure Breakers > Parameters GCB/L-GGB In this mode the unit operates the breakers like in the mode "GCB/GGB". But instead of operating the GGB directly over relays the unit commands an LS-5 to operate the GGB. In comparison to the "GCB/GGB" mode, it does not allow a mains parallel operation.
Page 240 Configure Application > Configure Breakers > Parameters 3413 Parallel / Inter‐ The control unit automatically controls the two breakers (MCB and GCB). change / Closed Transit. / Open Transition / External The following applies to application modes Chapter 4.5.1.6 “Transi‐ For a detailed explanation for each mode refer to tion Modes (Breaker Logic)”...
Page 241 Configure Application > Configure Breakers > Breakers GCB The relay (discrete output) must be energized to close the contact. Fig. 98: Normally Open contacts - schematic The relay (discrete output) must be energized to open the contact. Fig. 99: Normally Closed contacts - schematic 3403 Normally open:...
Page 242: Breakers Gcb
Configure Application > Configure Breakers > Breakers GCB The relay "Command: close GCB" may be wired directly into the holding cir‐ cuit for the power circuit breaker. If this method is utilized it is recommended that isolation relays are used. After the connect pulse has been issued and the reply of the power circuit breaker has been received, the relay "Command: close GCB"...
Page 243 Configure Application > Configure Breakers > Breakers GCB 5703 0.0 to 60.0° The prerequisite for a close command being issued for the GCB is that the leading phase angle between generator and busbar is below the configured maximum permissible angle. This parameter applies to application modes This parameter is only displayed, if parameter...
Page 244 Configure Application > Configure Breakers > Breakers GCB 15161 Determined by If active the deadbus closure of the GCB can be inhibited. LogicsManager For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview” on page 763 . 12210 Determined by Once the conditions of the LogicsManager have been fulfilled the GCB will be...
Page 245 Configure Application > Configure Breakers > Breakers GGB This parameter applies to application mode For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview” on page 763 . 8825 The phase angle between generator voltage and generator busbar voltage can be compensated according to an installed power transformer between generator and busbar.
Page 246: Breakers Ggb
Configure Application > Configure Breakers > Breakers GGB This parameter is valid for transition modes , and now. On lower software versions (> SW 1.2100) this parameter applied to application modes For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview”...
Page 247 Configure Application > Configure Breakers > Breakers GGB 5723 0.0 to 60.0° The prerequisite for a close command being issued for the GGB is that the leading phase angle between generator and load busbar is below the config‐ ured maximum permissible angle. This parameter applies to application mode This parameter is only displayed, if parameter...
Page 248 Configure Application > Configure Breakers > Breakers MCB This parameter applies to application mode 5719 0.10 to 9.90 s This time defines the length of the GGB open time pulse, if the automatic switch unblocking GGB is activated. This parameter applies to application mode 12972 Determined by...
Page 249: Breakers Mcb
Configure Application > Configure Breakers > Breakers MCB The setting for the slipping frequency (parameter 5647 250) via display is located under 'configure frequency control'. The MCB is synchronized with the same slip frequency like the GCB (param‐ eter 5502 340).
Page 250 Configure Application > Configure Breakers > Breakers MCB 5714 -60.0 to 0.0° The prerequisite for a connect command being issued for the MCB is that the lagging phase angle between busbar and mains is below the configured max‐ imum permissible angle. (Maximum per‐...
Page 251 Configure Application > Configure Breakers > Breakers MCB 5718 0.10 to 9.90 s This time defines the length of the MCB open time pulse, if the automatic switch unblocking MCB is activated. This parameter applies to application mode 8841 The phase angle between busbar voltage and mains voltage can be compen‐ sated according to an installed power transformer between busbar and mains.
Page 252 Configure Application > Configure Breakers > Synchronization 12975 Determined by With the rising edge of this LogicsManager equation a MCB close command LogicsManager in operating mode MANUAL is initiated.Precondition: deactivated "MCB open in MAN" This parameter applies to application mode For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview”...
Page 253: Synchronization
Configure Application > Configure Breakers > Synchronization Check Used for checking a synchronizer prior to commissioning. The control actively synchronizes generator(s) by issuing speed and voltage bias commands, but does not issue a breaker closure command for synchro‐ nizing. Normal operating mode. The control actively synchronizes and issues breaker closure commands.
Page 254: Neutral Interlocking
Configure Application > Inputs And Outputs > Analog Inputs The Neutral Interlocking feature controls a Neutral Contactor (NC) of each generator. The rule is that only one neutral contactor of all running generators are closed. The Logic ensures that with changing of generators the neutral link is passed over to another Chapter 6.4.17 “Neutral Interlocking”...
Page 255: Inputs And Outputs
Configure Application > Inputs And Outputs > Analog Inputs The created characteristic curves can be set for visualization and monitoring via the configuration to "Table A" (for Table A) as well as "Table B" (for Table B). Fig. 100: Characteristic curves (example table) The X and Y junction may be moved within the range of values and the space between setpoints can be nonuniform.
Page 256 Configure Application > Inputs And Outputs > Analog Inputs 3560 0 to 100 % The analog input is assigned to a curve. This parameter defines the actual percentage assigned to each of the nine points along the X-axis of the total range of the selected hardware for analog input.
Page 257 Configure Application > Inputs And Outputs > Analog Inputs VDO 10 bar The value of the analog input is interpreted with the VDO characteristics 0 to 10 bar. VDO 150 °C The value of the analog input is interpreted with the VDO characteristics 50 to 150 °C.
Page 258 Configure Application > Inputs And Outputs > Analog Inputs 1040 0.00 to 100.00 The value of the configured input range, which shall correspond with the max‐ imum value configured for the display, must be entered here. This specifies 1090 the upper limit of the hardware range to be measured. (Sender value at 1140 display max‐...
Page 259 Configure Application > Inputs And Outputs > Analog Inputs 1003 The respective analog input can be monitored for wire breaks. 1053 If this protective function is triggered, the display indicates "Wb: {Text of Parameter [Description]}" (parameter 1103 1025 p. 256/1075 p.
Page 260 Configure Application > Inputs And Outputs > Analog Inputs 1005 The control automatically clears the alarm if the fault condition is no longer detected. 1055 The control does not automatically reset the alarm when the fault condition is 1105 no longer detected. The alarm must be acknowledged and reset by manually pressing the appropriate buttons or by activating the LogicsManager output "External acknowledgement"...
Page 261 Configure Application > Inputs And Outputs > Analog Inputs Fuel level – value at 0%: 0 – value at 100%: 1000 – desired display: up to 1,000 mm – this parameter: 0,000 mm Angle – value at 0%: 1799 – value at 100%: 1800 –...
Page 262 Configure Application > Inputs And Outputs > Analog Inputs Monitoring of the analog inputs (overrun/underrun) must be configured manually to the flexible limits Chapter 4.4.5 “Flexible Limits” on page 209). 7000 1 to 16 charac‐ User-defined text. ters 7008 The event history will store this text message and it is also displayed on the visualization screen.
Page 263 Configure Application > Inputs And Outputs > Analog Inputs This parameter is only visible if the parameter "Type" is configured to "Linear", "Table A", or "Table B". 4318 0.00 to 100.00% The value of the configured input range, which shall correspond with the max‐ imum value configured for the display, must be entered here.
Page 264 Configure Application > Inputs And Outputs > Analog Inputs Monitoring of the analog inputs (overrun/underrun) must be configured man‐ ually to the flexible limits (refer to chapter Chapter 4.4.5 “Flexible Limits” on page 209 ). If the control unit detects that the measuring range for an analog input has been exceeded and an alarm is issued, the limit value monitoring of this analog input is disabled and an error message is displayed.
Page 265 Configure Application > Inputs And Outputs > Analog Inputs Cut-off-frequency = 0.016 Hz (filter time constant = 10.24 s) 3638 -32000 to 32000 The start value for the bar graph display of the analog input is defined here. The value must be entered according to the display format, which refers to 3640 the analog input type.
Page 266 Configure Application > Inputs And Outputs > Analog Inputs VDO 120 °C The value of the analog input is interpreted with the VDO characteristics 40 to 120 °C. Pt100 The value of the analog input is interpreted with a Pt100 characteristic. Pt1000 The value of the analog input is interpreted with a Pt1000 characteristic.
Page 267 Configure Application > Inputs And Outputs > Analog Inputs 4351 0.00 to 100.00% The value of the configured input range, which shall correspond with the max‐ imum value configured for the display, must be entered here. This specifies 4362 the upper limit of the hardware range to be measured. (Sender value at 4373 display max‐...
Page 268 Configure Application > Inputs And Outputs > Analog Inputs Monitoring of the analog inputs (overrun/underrun) must be configured man‐ ually to the flexible limits (refer to chapter Chapter 4.4.5 “Flexible Limits” on page 209 ). If the control unit detects that the measuring range for an analog input has been exceeded and an alarm is issued, the limit value monitoring of this analog input is disabled and an error message is displayed.
Page 269 Configure Application > Inputs And Outputs > External Analog Inputs Cut-off-frequency = 0.03 Hz (filter time constant = 5.12 s) Cut-off-frequency = 0.016 Hz (filter time constant = 10.24 s) 3644 -32000 to 32000 The start value for the bar graph display of the analog input is defined here. The value must be entered according to the display format, which refers to 3646 the analog input type.
Page 270: External Analog Inputs
Configure Application > Inputs And Outputs > External Analog Inputs For an example for the configuration of external analog inputs refer to Chapter 6.4.12.1 “Configure External Inputs/Outputs (Phoenix)” on page 512. Monitoring of the analog inputs (overrun/underrun) must be configured manually to the flexible limits Chapter 4.4.5 “Flexible Limits”...
Page 271 Configure Application > Inputs And Outputs > External Analog Inputs Bargraph 5862 5875 5882 5892 5914 5927 5940 5953 maximum Value format 16204 16214 16224 16234 16244 16254 16264 16274 Description 16283 16293 16303 16313 16323 16333 16343 16353 5955 5968 5981 6930...
Page 272 Configure Application > Discrete Inputs 0 - 10V Two wire Linear ±10V Three wire Table A 0 - 20mA Table B ±20mA TC Type K 4 - 20mA TC Type J 0 - 400 Ohm TC Type E 0 - 4000 Ohm TC Type R Thermocouple TC Type S...
Page 273: Discrete Inputs
Configure Application > Discrete Inputs Fig. 101: Discrete inputs - alarm/control inputs - operation logic (state N.O.) In the state N.O.: No potential is present during normal operation. If an alarm is issued or control operation is performed, the input is energized.
Page 274 Configure Application > Discrete Inputs [DI 01] Alarm input (LogicsManager); pre-configured for 'Emergency Stop' [DI 02] Control input (LogicsManager); pre- configured for 'Start request in AUTO' [DI 03] Alarm input (LogicsManager); pre- configured for 'Low oil pressure' [DI 04] Alarm input (LogicsManager); pre- configured for 'Coolant temperature' [DI 05] Control input (LogicsManager);...
Page 275 Configure Application > Discrete Inputs The following parameters are used to configure the discrete inputs 1 through 12. The parameter IDs refer to discrete input 1. Refer to “Discrete inputs - parameter IDs” Table – on page 276 for the parameter IDs of the parame‐ ters DI 2 through DI 12(23).
Page 276 Configure Application > Discrete Inputs 1400 user defined (4 If the discrete input is enabled with alarm class, this text is displayed on the to 16 charac‐ control unit screen. ters) The event history will store this text message as well. for default see Table on page 274 This parameter may only be configured using ToolKit.
Page 277 If the DI is configured with the alarm class "Control", self acknowledgement is always active. If a Woodward IKD 1 or other external expansion board (Phoenix Contact) is connected to the easYgen via the CAN bus, it is pos‐ sible to use 32 additional discrete inputs.
Page 278: External Discrete Inputs
Configure Application > Discrete Outputs (LogicsMa... Delayed by engine 16083 16093 16103 16113 16123 16133 16143 16153 speed Self acknowledged 16084 16094 16104 16114 16124 16134 16144 16154 Table 41: External discrete inputs - parameter IDs 9..16 Text 16201 16211 16221 16231 16241...
Page 279 Configure Application > Discrete Outputs (LogicsMa... Some outputs are assigned a function according to the application mode (see following table). [R 01] 41/42 'Ready for operation'; additionally programmable with LogicsManager Only relay [R 01] has an inverse logic. The relay opens (all other relays close), if the logical output of the LogicsManager becomes TRUE.
Page 280 Configure Application > Discrete Outputs (LogicsMa... [R 13] 121/122 LogicsManager [R 14] 123/124 LogicsManager [R 15] 125/126 LogicsManager [R 16] 127/128 LogicsManager [R 17] 129/130 LogicsManager [R 18] 131/132 LogicsManager [R 19] 133/134 LogicsManager [R 20] 135/136 LogicsManager [R 21] 137/138 LogicsManager [R 22]...
Page 281 12780 Table 47: Discrete outputs - relay parameter IDs If a Woodward IKD 1 or other external expansion board (Phoenix Contact) is connected to the easYgen via the CAN bus, it is pos‐ sible to use 32 additional discrete outputs.
Page 282: External Discrete Outputs
Configure Application > Analog Outputs > Analog Outputs 1 and 2 The configuration of these external DOs is performed in a similar way like for the internal DOs. Refer to “External discrete outputs - parameter IDs (1 to 8)” Table on page 283 for the parameter IDs of the parameters for external discrete outputs 1 through Parameter 12330...
Page 283: Analog Outputs
Configure Application > Analog Outputs > Analog Outputs 1 and 2 The following table shows the default values for the analog out‐ puts 1 and 2 as well as two configuration examples. Example 1 is for a generator active power output with a range of -20 kW to 220 kW via a 4 to 20 mA signal (generator rated power = 200 kW).
Page 284 Configure Application > Analog Outputs > Analog Outputs 1 and 2 5204 -32000 to 32000 The value from the data source must exceed the value configured here to raise the output signal above 0 %. Negative percentage values may be used 5218 to change the sign, e.g.
Page 285 Configure Application > Analog Outputs > Analog Outputs 1 and 2 5208 0.00 to 100.00 The minimum output value, which shall correspond with the minimum value of the output range, must be entered here. 5222 (User defined minimum output value) This parameter is only active, if parameter 5201 p.
Page 286 Configure Application > Analog Outputs > Analog Outputs 4 to 6 20 to 4mA 20-4mA 20 mA 4 mA User defined Voltage +/-20mA (+/-10V) +/-10V -10 Vdc +10 Vdc +/-10mA (+/-5V) +/-5V -5 Vdc +5 Vdc +/-3V +/-3V -3 Vdc +3 Vdc +/-2.5V +/-2.5V...
Page 287: Analog Outputs 4 To 6
Configure Application > Analog Outputs > Analog Outputs 4 to 6 5242 Determined by The data source may be selected from the available data sources. Analog Manager 5256 AO 04: 5270 Refer to Chapter 9.3.1 “Data Sources” on page 744 for a list of all data sources.
Page 288 Configure Application > External Analog Outputs The filter is not applied to the analog output display value, i.e. the end value of the analog output is displayed immediately. 5243 This parameter is used to configure the appropriate type of analog controller signal.
Page 289: External Analog Outputs
Configure Application > Engine > Run-up Synchronization If an external expansion board (Phoenix Contact) is connected to the easYgen via the CAN bus, it is possible to use 4 additional analog outputs. The configuration of these external analog outputs is performed similarly to the internal analog outputs.
Page 290: Engine
Configure Application > Engine > Run-up Synchronization 3435 The run-up synchronization is disabled and the command variable 03.24 “Excitation AVR” behaves like the command variable 03.06 “Engine released”. with GCB The run-up synchronization is enabled and acts on the GCB. The command variable 03.24 “Excitation AVR”...
Page 291 Configure Application > Engine > Engine Type 3321 Diesel or gas engine start/stop logic must be selected. The relay "Preglow" will be energized for the preheating time period ("Pre‐ glow" is displayed). Following preheating, the fuel solenoid is first energized and then the starter is engaged ("Start"...
Page 292: Engine Type
Configure Application > Engine > Engine Type The starter is engaged ("Turning" is displayed). Following the expiration of the firing delay time and if the engine is rotating with at least the configured "min‐ imum speed for ignition", the ignition is switched on ("Ignition" is displayed). Following the expiration of the gas valve delay, the gas valve is then enabled ("Start"...
Page 293 Configure Application > Engine > Engine Type All functions which are described here, may be assigned by the LogicsMan‐ ager to any relay that is available via the LogicsManager and not assigned to another function. 3308 0 to 999 s Prior to each start, the diesel engine is preheated for this time (if a "0"...
Page 294 Configure Application > Engine > Engine Type 4057 When the engine is starting up, an exciting current is issued. No exciting current is issued. The input D+ can be used as analog input which can be configured freely e.g. for speed detection. easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 295 Configure Application > Engine > Engine Type Fig. 103: Start/Stop sequence - diesel engine 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 296 Configure Application > Engine > Engine Type Fig. 104: Start/Stop sequence - gas engine - failure easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 297 Configure Application > Engine > Engine Type Fig. 105: Start/Stop sequence - gas engine - success 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 298 Configure Application > Engine > Engine Start/Stop When the ignition speed is reached, the starter is dis‐ engaged under one of the following conditions: The measurement via MPU is enabled (On): – Ignition speed measured via MPU is detected – Ignition speed measured via the generator –...
Page 299: Engine Start/Stop
Configure Application > Engine > Engine Start/Stop Fig. 106: Engine - firing speed 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 300 Configure Application > Engine > Engine Start/Stop The auxiliary operations start, as soon as the engine is to be started or a running engine is detected. At the same time, the discrete output for the auxiliary services (LogicsManager 03.01) will be enabled. This discrete output remains enabled as long as speed is detected or if the controller is in the MANUAL mode.
Page 301 Configure Application > Engine > Engine Start/Stop 3307 1 to 99 s This is the delay time between the individual starting attempts. [tSP] This time is also used to protect the starter relay. The message "Start - Pause" is displayed. 3326 0 to 99 s During this time a restart of the engine is blocked.
Page 302 Configure Application > Engine > Engine Start/Stop The overall time engine monitoring is delayed from firing speed becoming TRUE (former version's setup), Delay On and Delay OFF of LM equation 11459 release engine monitoring must be added. The GCB closure can be initiated prior to engine delayed monitoring by con‐ figuring the LogicsManager "Undelay close GCB"...
Page 303 Configure Application > Engine > Engine Start/Stop 3301 0 to 999 s After each engine stop (the engine stop timer has expired), the discrete output for the auxiliary services postrun (LogicsManager 03.31) remains ener‐ [tPOST] gized for an adjustable time (i.e. operate a cooling pump). (Coasting auxil‐...
Page 304: Magnetic Pickup Unit
Configure Application > Engine > Magnetic Pickup Unit To configure the MPU input, the number of teeth on the flywheel detected by the magnetic pick up (MPU) or the number of pickup pulses per revolution of the engine must be configured. The table below shows the speed measuring range for various fly‐...
Page 305 Configure Application > Engine > Idle Mode 1500 50 to 2300 1800 50 to 2300 45 to 2100 1500 45 to 2100 1800 45 to 2100 40 to 2000 1500 40 to 2000 1800 40 to 2000 30 to 1500 1500 30 to 1500 24 to 1200...
Page 306: Idle Mode
Configure Application > Engine > Idle Mode A message may be output to a relay here using the LogicsManager (Idle mode is active, command variable 04.15), e.g. as a signal for a speed controller. The display indicates "Idle run active" during idle mode.
Page 307 Configure Application > Emergency Run 3329 If an emergency or critical operation is enabled, the engine will go to rated speed only after completing the configured idle mode. (Idle mode pos‐ If an emergency or critical operation is enabled, no idle run will be performed. sible during The engine will go directly to rated speed.
Page 308: Emergency Run
Configure Application > Emergency Run If the mains are not within the configured frequency and voltage operating limits ( Chapter 4.4.2.1 “Mains Operating Voltage / Frequency” on page 151) for at least the time configured in the parameter "Mains fail delay time"...
Page 309 Configure Application > Emergency Run (Inhibit emerg. run) It is possible to interrupt an already activated emergency run. For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview” on page 763 . 4101 0 to 999 s The emergency power operations are overridden for the configured time when the critical mode starts in order to supply the complete generator power to the sprinkler pump.
Page 310 Configure Application > Automatic Run The start of the engine can be performed via the following different logical conditions. A discrete input A temperature level An interface start condition A start request from the LDSS function A timer Any logical combination If this logical output becomes TRUE in AUTOMATIC operating mode, the generator starts and the GCB will be closed.
Page 311: Automatic Run
Configure Application > Automatic Run 12190 Determined by If this logical output becomes TRUE, it inhibits all other start processes (e.g. LogicsManager Start req. in Auto, emergency power, etc.). Stopping of the engine can be initi‐ ated externally via a discrete input or any logical combination. (Stop request in operation mode Once the conditions of the LogicsManager have been fulfilled, the control...
Page 312: Load Dependent Start Stop (Ldss)
Configure Application > Automatic Run > Load Dependent Start Stop ... For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview” on page 763 . 12520 Determined by Once the conditions of the LogicsManager have been fulfilled the unit will LogicsManager change into operating mode MANUAL.
Page 313 Configure Application > Automatic Run > Load Dependent Start Stop ... ator, the load of all gensets in operation must fall below the min‐ imum generator load (parameter 5763 p. 321 5771 p. 325 "IOP/MOP Min. generator load"), a configured percentage (e.g. 30 %) of the rated power.
Page 314 Configure Application > Automatic Run > Load Dependent Start Stop ... If at least two gensets are supplying the load in parallel with the mains and the configured minimum generator capacity utilization has been fallen below, a genset will be stopped depending on the dynamic setting (parameter 5758 326)
Page 315 Configure Application > Automatic Run > Load Dependent Start Stop ... < P Reserve Reserve IOP If the reserve power exceeds the IOP reserve power threshold (parameter 5760 321) plus the hysteresis (param‐ eter 5761 321) plus the rated load of the genset, the genset will be stopped.
Page 316 Configure Application > Automatic Run > Load Dependent Start Stop ... Priority order: 1. Priority (parameter 5751 318) 2. Efficiency (size of engines) (parameter 5754 318) 3. Service hours (parameter 5755 318) 4. Generator (device) number (parameter 1702 102) The load-dependent start/stop function requires the following con‐ ditions have been met: The control has been placed in AUTOMATIC operating mode A start request (Start req.
Page 317 Configure Application > Automatic Run > Load Dependent Start Stop ... 5751 1 to 32 The priority of the genset in the load-dependent start/stop network is config‐ Chapter 4.5.11.1.3 “Generator Selection” ured with this parameter ( on page 315 ). The lower the number configured here, the higher the priority. This priority may be overridden by the LDSS Priority parameters (parameters 12924 318,...
Page 318 Configure Application > Automatic Run > Load Dependent Start Stop ... 5756 Engine sequencing may be configured to start and stop engines according to the time remaining until the maintenance hours counter (param‐ eter 2550 412) expires (counter reaches 0 hrs). The easYgen takes the time remaining on the maintenance hours counter and divides it by the service hours group (32/64/128 h) configured in this parameter to determine the individual unit’s time group.
Page 319 Configure Application > Automatic Run > Load Dependent Start Stop ... "Changes of engines" is configured to "All 64h" Generator 1 has 262 maintenance hours remaining Generator 2 has 298 maintenance hours remaining The time group for generator 1 is calculated as: 262h/64h = 4.09 = Time group 4 The time group for generator 2 is calculated as: 298h/64h = 4.66 = Time group 4...
Page 320 Configure Application > Automatic Run > Load Dependent Start Stop ... At least one genset must be in operation in isolated operation. There are dedicated LDSS parameters for isolated parallel opera‐ tion because the supply of the load is important here. 5760 1 to 999999 kW The value configured for the reserve power determines when an additional...
Page 321 Configure Application > Automatic Run > Load Dependent Start Stop ... This parameter is only effective if start stop mode (parameter 5752 316) is configured to "Generator load". The maximum generator load must be configured higher then the minimum generator load for proper operation. 5757 The dynamic determines when to start or stop the next genset and shows the following behavior:...
Page 322 Configure Application > Automatic Run > Load Dependent Start Stop ... High A smaller genset is requested to operate the engines with higher efficiency. This may lead to more frequent starts and stops. The requested load is cala‐ culated so that the gensets will be loaded with 75 % of the range between minimum and maximum generator load (parameters 5762 p.
Page 323 Configure Application > Automatic Run > Load Dependent Start Stop ... 5764 0 to 32000 s Load swings may exceed the threshold momentarily. In order to prevent the engine from starting due to short-term load swings, a delay time may be con‐ figured.
Page 324 Configure Application > Automatic Run > Load Dependent Start Stop ... 5769 0 to 65000 kW Start stop mode configured to "Reserve power": If the reserve power is sufficient to stop one genset without falling below the reserve power threshold and the hysteresis configured here, a genset will be stopped.
Page 325 Configure Application > Automatic Run > Load Dependent Start Stop ... 5758 The dynamic determines when to start or stop the next genset and shows the following behavior: The Dynamic is only considered for the start sequence if "Fit size of engines" is enabled (refer to parameter 5754 317).
Page 326 Configure Application > Automatic Run > Critical Mode This parameter is only effective if start stop mode (parameter 5752 316) is configured to "Generator load". Refer to parameter 5757 p. 321 for examples on stating and stopping a genset depending on the dynamic setting. 5772 0 to 32000 s Load swings may exceed the threshold momentarily.
Page 327: Critical Mode
Configure Application > Automatic Run > Critical Mode A critical mode will be initiated/started once the critical mode oper‐ ation LogicsManager output becomes TRUE (logic "1"). The "Crit‐ ical mode" message is displayed on the display screen. If the engine is not already running, the controller will attempt to start the engine as configured (parameter 4102 300).
Page 328 Configure Application > Automatic Run > Critical Mode If there is a mains failure during critical mode, the "Emerg/Critical" message is displayed on the display screen after the mains fail delay time (parameter 2800 308) has expired. All shutdown alarms become warning messages. Critical mode ends before mains recovery: –...
Page 329 Configure Application > Automatic Run > Critical Mode Critical mode ends before the start request is terminated: – The engine continues running. All shutdown alarms will become active again. – By resetting the start request the GCB will be opened and the engine will be stopped.
Page 330 Configure Application > Automatic Run > Critical Mode Critical mode ends before mains recovery: – The emergency power operation will be continued and all shutdown alarms become active again. – If the mains return, the unit transfers the load from gener‐ ator supply to mains supply after the mains settling delay expires.
Page 331 Configure Application > Automatic Run > Critical Mode Critical mode ends before the start request is terminated: – The engine continues running and a change to generator or parallel operation is performed. – All shutdown alarms will become active again. Start request will be terminated before the critical mode is ter‐...
Page 332 Configure Application > Configure Controller 4109 0 to 6000 s The critical mode operation is continued for the time configured here after the critical mode request has been terminated. The message "Cool down" is displayed and the LogicsManager command variable 04.10 becomes TRUE. 4100 If a critical mode operation is detected the GCB will close.
Page 333: Configure Controller
Configure Application > Configure Controller Analogy: Setting hand throttle to keep constant speed on straight and level road. Proportional control (using the same analogy) results in a certain speed as long as the car is not subjected to any load change such as a hill.
Page 334 Configure Application > Configure Controller > Frequency Control Increase proportional gain until system just starts to oscillate. The optimum gain for this step is when the system just starts to oscillate and maintains a self-sustaining oscillation that does not increase or decrease in magnitude.
Page 335: Frequency Control
Configure Application > Configure Controller > Frequency Control (Frequency con‐ trol initial state) If the output to the speed control has been disabled, the output will act as a control position reference point. 5510 0.01 to 100.00 The proportional coefficient specifies the gain. By increasing the gain, the response is increased to permit larger corrections to the variable to be con‐...
Page 336 Configure Application > Configure Controller > Frequency Control 5550 0.02 to 9.99 Hz The generator frequency is controlled in such a manner that the measured frequency does not deviate from the configured setpoint by more than the value configured in this parameter without the controller issuing a frequency raise/lower signal to the frequency control.
Page 337 Configure Application > Configure Controller > Frequency Control This parameter is only visible if frequency control (parameter 5507 334) is configured to "3pos controller". 5554 1.0 to 9.9 s The measured generator frequency must be within the deadband range for the time configured here in order to multiply the deadband with the factor con‐...
Page 338 Configure Application > Configure Controller > Frequency Control 5519 Determined by The Frequency setpoint 2 source may be selected from the available data AnalogManager sources. Though it is possible to select from all available data sources Chapter 9.3.1 “Data Sources” on page 744 ), only the following data sources may be used: 05.01 Internal frequency setpoint 1...
Page 339 Configure Application > Configure Controller > Frequency Control 5517 0 to 999 s The frequency controller is enabled after the configured time for this param‐ eter expires. 5503 0.10 to 60.00 The different setpoint values are supplied to the controller via this ramp. Hz/s The slope of the ramp is used to alter the rate at which the controller modifies (Frequency con‐...
Page 340 Configure Application > Configure Controller > Load Control 5505 1 to 99 The phase matching gain multiplies the setting of the proportional gain (parameter 5510 335) for phase matching control. 5506 0.02 to 0.25 Hz Phase matching will only be enabled if the frequency difference between the systems to be synchronized is below the configured value.
Page 341: Load Control
Configure Application > Configure Controller > Load Control The integral gain constant must be greater than the derivative time constant. If the integral gain constant is too large, the engine will continually oscillate. If the integral gain constant is too small, the engine will take too long to settle at a steady state.
Page 342 Configure Application > Configure Controller > Load Control 5563 1.0 to 9.9 If the measured generator load is within the deadband range (param‐ eter 5560 341) and the configured delay expand deadband time (param‐ eter 5564 343) expires, the deadband will be multiplied with the factor configured here.
Page 343 Configure Application > Configure Controller > Load Control Export The value entered for the export level shall always be supplied to the utility. All load swings are absorbed by the generator(s) provided the load rating for the generator(s) is not exceeded. The generator will always start when an export power operation is enabled.
Page 344 Configure Application > Configure Controller > Load Control The generator shall always supply the value entered for the constant power level. All load swings are absorbed by the utility. The generator will always start when a constant power (base load) operation is enabled. 5521 0.0 to 9999.9 The load setpoint 2 is defined in this screen.
Page 345 Configure Application > Configure Controller > Load Control 5538 Determined by The engine warm up criterion may be selected from the available data AnalogManager sources. Though it is possible to select from all available data sources Chapter 9.3.1 “Data Sources” on page 744 ), only the following data sources may be used: Analog input 1 Analog input 1 is used to control the setpoint...
Page 346 Configure Application > Configure Controller > Derating Of Power 06.02 Analog input 2 Analog input 2 is used to control the setpoint 06.03 Analog input 3 Analog input 3 is used to control the setpoint Selecting a different data source may cause the controller to not operate properly.
Page 347: Derating Of Power
Configure Application > Configure Controller > Derating Of Power When the LogicsManager “Free derating" (parameter 15146 349) becomes TRUE and the analog value exceeds the value “Start derating at” (parameter 15143 349), the unit begins to reduce the present active power setpoint. The grade of reducing depends on the value “Stop derating at”...
Page 348 Configure Application > Configure Controller > Frequency Depending Derati... If the derating signals are digital (e.g. different relay outputs), the digital signals can be transformed to an analog signals with a simple set of resistors. The derating of power has an impact on the Load- Dependent Start/Stop functionality (refer to Chapter 6.3.1 “Configuring Load-Dependent Start/ Stop”...
Page 349: Frequency Depending Derating Of Power
Configure Application > Configure Controller > Frequency Depending Derati... Fig. 114: Frequency depending derating of power (schematic) If the frequency increases the value F (Parameter Start 5782 351), the momentary power of the generator will be memorized by the controller as an value P .
Page 350 Configure Application > Configure Controller > Voltage Control If the frequency decreases, while the derating is still active, the behavior depends on parameter “Hold max.derating” (parameter 5785 351). The following assumptions are made: The corresponding parameters are set to default Derating has started with F = 50.20 Hz with P = 130 kW...
Page 351: Voltage Control
Configure Application > Configure Controller > Voltage Control Voltage control is not carried out. 5608 0.0 to 100.0% The value entered for this parameter is the start reference point for the analog output to the voltage controller. If the output to the voltage control has been disabled, the output will act as a control position reference point.
Page 352 Configure Application > Configure Controller > Voltage Control 5650 0.10 to 9.99% The generator voltage is controlled in such a manner that the measured voltage does not deviate from the configured setpoint by more than the value configured in this parameter without the controller issuing a voltage raise/ lower signal to the voltage regulator.
Page 353 Configure Application > Configure Controller > Voltage Control 5618 Determined by The voltage setpoint 1 source may be selected from the available data AnalogManager sources. Even it is possible to select all data sources Chapter 9.3.1 “Data Sources” on page 744 ), only the following data sources may be used: Internal voltage setpoint 1 Internal voltage control setpoint 1 (parameter 5600...
Page 354 Configure Application > Configure Controller > Voltage Control 06.01 Analog input 1 Analog input 1 is used to control the setpoint 06.02 Analog input 2 Analog input 2 is used to control the setpoint 06.03 Analog input 3 Analog input 3 is used to control the setpoint Selecting a different data source may not allow the controller to operate prop‐...
Page 355 Configure Application > Configure Controller > Power Factor Control Rated reactive power: 400 kvar Rated voltage setpoint: 410 V Droop 5.0 % Reactive power 0 kvar = 0 % of rated power Voltage is adjusted to (410 V – [5.0% * 0.0 * 410 V]) = 410 V. Reactive power 400 kvar = 100 % of rated reactive power Voltage is adjusted to (410 V –...
Page 356: Power Factor Control
Configure Application > Configure Controller > Power Factor Control The easYgen can work as reactive power control at the inter‐ change point. In this mode the gensets are monitored and restricted in reactive power flow (outcome and income; respectively leading and lagging). A reactive power control (kvar or power factor) can cause an over‐...
Page 357 Configure Application > Configure Controller > Power Factor Control 5613 0.01 to 100.00 The proportional coefficient specifies the gain. By increasing the gain, the response is increased to permit larger corrections to the variable to be con‐ trolled. The farther out of tolerance the process is the larger the response action is to return the process to the tolerance band.
Page 358 Configure Application > Configure Controller > Power Factor Control This parameter is only visible if power factor control (parameter 5625 356) is configured to "3pos controller". 5662 0.1 to 10.0 The gain factor K influences the operating time of the relays. By increasing the number configured in this parameter, the operating time of the relay will be in-creased in response to a deviation from the power factor reference.
Page 359 Configure Application > Configure Controller > Power Factor Control 05.11 Internal power factor setpoint 2 Internal power factor control setpoint 2 (parameter 5621 361) is used as setpoint 1 05.12 Interface power factor setpoint The setpoint, which is transmitted via the interface, is used as setpoint 05.16 Discrete raise/lower power factor The setpoint from the discrete raise/lower power factor function is used as...
Page 360 Configure Application > Configure Controller > Power Factor Control The power factor setpoint may be adjusted between 0.71 leading and 0.71 lagging. Selecting a different data source may cause the controller to not operate properly. 5743 Mns. Export Selection of the mode for PF/kvar setpoint 1. kvar Mns.
Page 361 Configure Application > Configure Controller > Power Factor Control This ramp is also used in isolated operation for loading or unloading an addi‐ tional genset. An excessive oscillation may occur if the ramp is configured too high. 12941 Determined by With LogicsManager can be controlled if a voltage control or a reactive power LogicsManager control should be performed.
Page 362 Configure Application > Configure Controller > Power Factor Control To use this function, the source (05.29) must be applied as source to "Power factor setpoint 1" (param‐ eter 5638 p. 358 or "Power factor setpoint 2" (parameter 5639 359). 5786 A power factor setpoint is determined according to the characteristic curve: Power factor in relation to the actual Generator power.
Page 363 Configure Application > Configure Controller > Power Factor Control ② ① Fig. 117: Power factor characteristic according to the relation Q/S rated over rated voltage The linear characteristic is defined by two points (① & ②). The power factor corresponding to this characteristic is available as data source 05.29 in the Analog Manager.
Page 364 Configure Application > Configure Controller > Load Share Control The easYgen performs proportional load and/or var sharing. This means each generator will share the load at the same percentage level of the generator rated power when paralleled against the mains, in an isolated operation with multiple generators paralleled, or when re-synchronizing the common bus to the mains.
Page 365: Load Share Control
Configure Application > Configure Controller > Load Share Control the reactive load sharing is not performed when operating in parallel with the mains. Reactive power control will be defined by the configured power factor setpoints (5620 p. 360 5621 360) of the individual controllers. If the power factor con‐ troller setpoint is configured as +0.950, the easYgen will propor‐...
Page 366 Configure Application > Configure Controller > Load Share Control The parameter "React. power Load share factor" (param‐ eter 5630 371) can be used now to define the priority of the reference variable for reactive power sharing. A higher configured percentage influences the control more towards voltage control. A lower configured percentage influences the control more towards reactive power sharing.
Page 367 Configure Application > Configure Controller > Load Share Control Refer to Chapter 3.4 “CAN Bus Interfaces” on page 90 for information about the CAN bus connec‐ tion. The parameter "Active load sharing factor" determines if and how a generator performs real power or frequency control when paral‐ leled with other generators in an isolated operation.
Page 368 Configure Application > Configure Controller > Load Share Control easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 369 Configure Application > Configure Controller > Load Share Control Fig. 118: CAN bus load/var sharing, diagram 5531 Active power load share is enabled. When multiple generators are operating in parallel, the real power is shared proportionally. Active power load share is disabled 5530 10 to 99 % It is possible to change the emphasis placed on maintaining control variables.
Page 370 Configure Application > Configure Controller > Load Share Control 5630 10 to 99 % It is possible to change the emphasis placed on maintaining control variables. By increasing or decreasing the percentage value in this parameter, the con‐ trol places a higher priority on maintaining the primary or secondary control reference variable.
Page 371 Configure Application > Configure Controller > Load Share Control Six gensets (G1 through G6) supply a system with two group breakers (A, B) as shown in . All gensets have the same segment number configured #1 (parameter 1723 372) Case - Group breakers A and B are closed and G1 through G6 supply the same busbar.
Page 372 Configure Application > Configure Controller > Load Share Control 5568 The operation mode for the external Woodward Load Share Gateway (LSG) is configured here. Woodward EGCP-2 RS-485 (P & Q) Woodward SPM-D = 4.99k | : 0 − 4 V (0 to 100 %) | : 0 −...
Page 373 Configure Application > Configure Controller > Load Share Control In cases, where different GCBs shall be served, the operator can switch over the Segment LogicsManager equations between up to four dedicated segments, three of them predefined: The Segment Number (ID 1723) or the segment number 2, 3, or 4. Fig.
Page 374 Configure Application > Configure Controller > Load Share Control The isochronous running frequency or voltage controllers keep the desired frequency or voltage set point independent on the real or reactive power of the generator. with activated droop behavior (Logi‐ csManager ID12904 339) reduces the desired frequency set‐...
Page 375 Configure Application > Configure Controller > Load Share Control Fig. 123: Voltage controller - behavior with and without droop, dia‐ gram The resulting voltage setpoint is calculated as follows: V'Set = VSet - (Qreal * (Vrated * droop factor) / Qrated) The droop tracking for frequency/voltage control is implemented such that when the control is switched to frequency/voltage control with droop the frequency/voltage real value does not change at the...
Page 376 Configure Application > Configure Controller > PID {x} Control Multiple easYgens are load sharing under each other, if they run isolated from mains or they control export/import power at a common interchange point. For dynamic reasons it makes sense to disable the load sharing, when the easYgens running in droop or can fall into droop mode (Missing member case).
Page 377: Pid {X} Control
Configure Application > Configure Controller > PID {x} Control 5584 No control is carried out. 5670 5580 Determined by If this LogicsManager condition is TRUE, the PID {x} controller will be LogicsManager released. 5593 5679 For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview”...
Page 378 Configure Application > Configure Controller > PID {x} Control 5581 0 to 100 % The value entered for this parameter is the start reference point for the analog output to the controller as long as the LogicsManager is false. If the PID con‐ 5594 troller has been disabled (e.g.
Page 379 Configure Application > Configure Controller > Discrete Raise/Low/Function This parameter may only be configured using ToolKit. The displayed value should be configured with the same number of digits as the desired value to be measured. The measured value will be displayed from right to left. If the measured value is larger than the number of digits in the display, only a portion of the meas‐...
Page 380: Discrete Raise/Low/Function
Configure Application > Configure Controller > Discrete Raise/Low/Function 12900 Determined by Once the conditions of the LogicsManager have been fulfilled, the frequency / LogicsManager load setpoint will be raised. For information on the LogicsManager and its default settings see Chapter 9.4.1 “LogicsManager Overview” on page 763 . 12901 Determined by Once the conditions of the LogicsManager have been fulfilled, the frequency /...
Page 381 Configure Interfaces > CAN Interface 1 The CAN bus is a field bus and subject to various dis‐ turbances. Therefore, it cannot be guaranteed that every request will be answered. We recommend to repeat a request, which is not answered within reason‐ able time.
Page 382: Configure Interfaces
Configure Interfaces > CAN Interface 1 Bit 30 = 0; Bit 31 = 1 Bit 30 = 1; Bit 31 = 1 Bit 30 = 0; Bit 31 = 0 Bit 30 = 1; Bit 31 = 0 Bit 30 = 0; Bit 31 = 1 Bit 30 = 1;...
Page 383 Configure Interfaces > CAN Interface 1 > Additional Server SDOs (S... If this parameter is configured to "Off", the Master controller (for example a PLC) must send a "Start_Remote_node" message to initiate the load share message transmission of the easYgen. If no "Start_Remote_node"...
Page 384 Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D... 33040 0 to 127 (dec) In a multi-master application, each Master needs its own identifier (Node-ID) from the unit. in order to send remote signals (i.e. remote start, stop, shut‐ down, or acknowledge) to the unit.
Page 385 Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D... Parameters 9300 p. 386/9310 p. 386/9320 386/33330 p. 386/33340 p. 386 use communica‐ tion parameters that adhere to the following structure. RPDO Objects can be remote signals (parameter 503; please refer to “Remote control word 1”...
Page 386 Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D... 9121 0 to 65500 ms This parameter configures the time, from which this PDO is marked as "not existing". The time configured here will be rounded up to the next 5 ms step. 9122 Received messages are processed by the control unit every 20 ms.
Page 387 Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... 9914 0 to 65535 This parameter contains the information about the mapped application varia‐ bles. These entries describe the PDO contents by their index. The sub-index 9919 is always 1. The length is determined automatically. 9909 33869 Complies with CANopen specification: object 1600 (for RPDO 1, 1601 for...
Page 388 Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... 31 (MSB) PDO exists / is valid PDO does not exist / is not valid 28-11 Always 10-0 (LSB) Bits 10-0 of COB-ID PDO valid / not valid allows to select, which PDOs are used in the operational state.
Page 389 Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... 9600 1 to FFFFFFFF This parameter contains the communication parameters for the PDOs the unit is able to transmit. The unit transmits data (i.e. visualization data) on the CAN 9610 ID configured here.
Page 390 Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... 4103 Data telegram (CAN J1939) 4104 Data telegram (CAN J1939 Scania S6) 4105 Data telegram (CAN J1939 Deutz EMR2) 4110 Data telegram (CAN J1939 MTU ADEC) 9609 0 to 4 This parameter contains the mapping for the PDOs the unit is able to transmit.
Page 391 9930 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward IKD 1 expansion 2 / 3 / 4 / 5 / 6 / board with the discrete inputs/outputs 1 through 8 by configuring a Node-ID here.
Page 392: Can Interface 2
4 analog outputs by configuring a Node-ID here. 9939 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward Remote Display 2 / 3 / 4 / 5 / 6 / (RP-3000) by configuring a Node-ID here.
Page 393 Configure Interfaces > CAN Interface 2 > J1939 Interface Proceed as follows to configure an external device: Connect external device Configure parameters at the easYgen (Node-ID, DI/Os, AI/Os) Set this parameter to "Yes" Verify the successful configuration of the external device This parameter can only be used to configure a Phoenix expansion board.
Page 394: J1939 Interface
The MTU ADEC ECU7 with SAM is enabled: J1939 data according to the SAE J1939 standard and some ADEC-specific data are considered. EGS Woodward The Woodward EGS ECU is enabled: J1939 data according to the SAE J1939 standard and some EGS-specific data are considered. MFR/EDC7 The MAN MFR/EDC7 ECU is enabled: J1939 data according to the SAE J1939 standard and some EDC-specific data are considered.
Page 395 J1939 request and control messages with this destination address. S6 Scania: 0 EMR2 Deutz: 0 EMS2 Volvo: 0 ADEC ECU7 MTU: 128 EGS Woodward: 0 MFR/EDC7 MAN: 39 EEM SISU: 0/(1) Cummins: 0 ADEC ECU8 MTU: 0 Chapter 7.5 “ J1939 Protocol” on page 590 Standard: Please refer to and to the manual of your J1939 ECU manufacturer.
Page 396 The frequency and power control must be configured to "PID". (S6 Scania, EMS2 Volvo, EGS Woodward, Cummins) The easYgen sends a speed offset with a range of 0 to 100 % (every 20 ms).
Page 397 Configure Interfaces > CAN Interface 2 > J1939 Interface (EMR2 Deutz, ADEC MTU, EGS Woodward, EEM SISU, Standard) The easYgen sends a speed setpoint in rpm (every 10 ms) that varies around the rated speed in the range of +/- the speed deviation.
Page 398 Configure Interfaces > CAN Interface 3 The CAN bus is a field bus and subject to various dis‐ turbances. Therefore, it cannot be guaranteed that every request will be answered. We recommend to repeat a request, which is not answered within reason‐ able time.
Page 399: Can Interface 3
Configure Interfaces > CAN Interface 3 Bit 30 = 1; Bit 31 = 0 Bit 30 = 0; Bit 31 = 1 Bit 30 = 1; Bit 31 = 1 If CANopen master (lowest Node-ID). 3143 20 / 50 / 100 / This parameter defines the used baud rate.
Page 400: Rs-232 Interface
Configure Interfaces > RS-232 Interface 9104 1 to FFFFFFFF This parameter defines whether the unit generates the TIME message or not. Complies with CANopen specification: object 1012, subindex 0; defines the COB-ID of the time object (TIME). “COB-ID messages” on page 398 The structure of this object is shown in 9105 1.0 to 6500.0 s...
Page 401 Configure Interfaces > Modbus Protocol 3185 0 to 255 The Modbus device address, which is used to identify the device via Modbus, is entered here. If "0" is configured here, the Modbus is disabled. 3186 0.00 to 1.00 s This is the minimum delay time between a request from the Modbus master and the sent response of the slave.
Page 402: Modbus Protocol
Configure Interfaces > Modbus Protocol 3181 2 to 5 This setting adjusts the format of the 16 bit power values in the data telegram. Valid for data telegram 5010 only! “Power measurement example” on page 403 for examples. Refer to 3182 -1 to 2 This setting adjusts the format of the 16 bit voltage values in the data tele‐...
Page 403 Configure Interfaces > Modem (Active Call Functio... Voltage measurement: The measurement range is 0…480 V Momentary measurement value = 477.8 V 4778 477.8 V 477.8 V / 10 477 V 477.8 V / 10 477.8 V / 10 477.8 V / 10 Table 59: Voltage measurement example Refer to parameter 3183...
Page 404 Configure Interfaces > Modem (Active Call Functio... character terminates a string, however, the is not sent. The easYgen offers three call units to send out strings via a serial coupled modem. This function offers a lot of possibilities, which strongly depend on the application.
Page 405 Configure Interfaces > Modem (Active Call Functio... Alarm list without time Writes the content of the alarm list as a list of texts. stamp Database description Writes the description of a database value with the index “xxxx”. For example the sequence “&D135” will produce the text “Gen. Total power”. Database value Writes the content of a database value with the index .
Page 406: Enable External Do/Ao
Configure LogicsManager 4662 ToolKit This string is an extension of the modem command string described above. It will be sent immediately after this. 4664 4666 4669 This parameter resets a call error. After that, it will reset itself to "No". 4670 A reset of a call error is carried out.
Page 407: Configure Logicsmanager
Configure LogicsManager The flag parameters are listed as one entry in the parameter table below. For the parameter IDs of each individual flag parameter refer to “Flag parameter IDs (1 to 8)” Table on page 408. Parameter 12230 12240 12250 12260 12270 12280...
Page 408 Configure LogicsManager Utilizing the LogicsManager it is possible to establish specific times of the day that functions (i.e. generator exerciser) can be enabled. The two daily time setpoints are activated each day at the configured time. Using the LogicsManager these setpoints may be configured individually or combined to create a time range.
Page 409 Configure LogicsManager yyyyy Determined by The commands may be used as flags for connected LS-5 units. The results LogicsManager can be also used within the device own LogicsManager system (LM: 24.23 to 24.28). In the LS-5 the flags appear in two ways: All these single command variables of all easYgen devices are offered aligned in the LS-5.
Page 410 Configure Counters 1660 0 to 59 s Enter the second of the active switch point here. The active time setpoint is enabled every minute during the indicated second. 0 = 0th second of the minute. 59 = 59th second of the minute. 1670 Please enter the days of the weekly workdays.
Page 411: Configure Counters
Configure Counters > General Counters A maintenance call will be issued if the configured number of maintenance hours has expired or the con‐ figured number of days has expired since the last maintenance. In case of a maintenance call, the display indicates "Mainten.
Page 412: General Counters
Configure Counters > General Counters Service level Temporary commissioner Commissioner The code level defined here only affects the access via the front panel (HMI). 2515 0 to 999,999,99 This value is utilized to set the following counters: operation hours counter kWh counter kvarh counter The number entered into this parameter is the number that will be set to the...
Page 413 Configure Counters > Counter Pulses (Transisto... 2513 The current value of this counter is overwritten with the value configured in "Counter value preset" (parameter 2515 412). After the counter has been (re)set, this parameter changes back to "No" automatically. The value of this counter is not changed. The counter value preset (parameter 2515 412) is configured to...
Page 414 Configure Counters > Counter Pulses (Transisto... The pulse frequency has to be configured in a way, – that the pulses are not generating a constant signal, when the maximum power is measured. The pulse outputs of the energy counter are not –...
Page 415 Configure Counters > Counter Pulses (Transisto... The pulse signals A/B can be selected as an input of a LogicsMan‐ ager equation (the transistor outputs 1 with ID 12790 and 2 with ID 12800 are recommended). The pulse signal is only set for the refresh time of the LogicsManager equation (20 ms).
Page 416 Configure Counters > Counter Pulses (Transisto... easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 417: Access Via Pc (Toolkit)
Chapter 5.1.1 “Install ToolKit” on page 417 External command access using Modbus/CANopen/J1939 pro‐ tocols Chapter 7 “Interfaces And Protocols” on page 585 Woodward’s ToolKit software is required to access the unit via PC. Required version: 4.4.x or higher – For information on how to obtain the latest version –...
Page 418 The latest version of Microsoft .NET Framework can be obtained from Microsoft website. To get the software from the website: http://www.woodward.com/software Go to “Go” button. Select ToolKit in the list and click the “More Info” to get further information about ToolKit.
Page 419 The latest version of the ToolKit software can be obtained from our website. To get the software from the website: http://www.woodward.com/software/configfiles Go to Insert the part number (P/N) and revision of your device into the corresponding fields. “application type” list.
Page 420: Configure Toolkit
Access Via PC (ToolKit) > Configure ToolKit File name composition: [P/N1] -[Revision]_[Language ID]_[P/N2] -[Revision]_[# of visualized gens].WTOOL Example file name: 8440-1234-NEW_US_5418-1234-NEW.WTOOL File content: Display screens and pages for online configuration, which are associated with the respective *.SID file. File name composition: [P/N2] -[Revision].SID Example file name:...
Page 421: Connect Toolkit
If the PC does not have a serial port to connect the null modem cable to, use a USB to serial adapter. “Programs Open ToolKit from the Windows Start Menu path Woodward ToolKit X.x” . “File Open Tool...” From the main ToolKit window, select “Open Tool”...
Page 422 (including virtual ports) tion) Active connections via Temporarily deactivate bluetooth (including bluetooth virtual ports) Additional CANopen Contact Woodward support or provide devices connected to missing file for additional CANopen the bus “SID files for additional CANopen device ( devices” on page 423 )
Page 423 A cause may be that ToolKit looks for a SID file for the external device, which does not exist. A special *.sid file can be created in this case. For additional support feel free to contact Woodward. Create a SID (text) file with the following content: Name the file Store the file in the configured SID directory Fig.
Page 424 Access Via PC (ToolKit) > View And Set Values In Too... Navigaton list To directly select a configuration page based on its name “Previous page” and “Next Buttons To go to the previous/next configuration page” page (as ordered in the list) Value field To directly input (alpha)numeric values Option field...
Page 425 Access Via PC (ToolKit) > View And Set Values In Too... This function is only available if AUTOMATIC Mode is active. The latest order still remains active - even it is not dis‐ played! Start/Stop buttons Select engine start or stop command Start command indicator Displays status of start command [ off]...
Page 426: Front Panel Access
Front Panel Access “Export” To store the tracked data select The tracked data is exported to a (comma sepa‐ rated values) file which can be viewed/edited/analysed in external applications (e.g. MS Excel/OpenOffice.org Calc). “Start” Start value charting “Stop” Stop value charting Zoom controls Adjust detail of value chart “Export”...
Page 427: Front Panel
Front Panel Access > Front Panel Fig. 138: Front panel and display A (1) Button Group "Display" B (2..4) Button Group "Mode" C (9..11) Button Group "Operation" D (5..8) Button Group "Navigation" STOP Button LCD Display (Screen) LED "STOP Mode" LED "ALARMS"...
Page 428: Basic Navigation
Front Panel Access > Basic Navigation The LEDs indicate the following states: "STOP Mode" - The left LED indicates that the unit is in STOP mode. "ALARMS" - The right LED indicates that alarm messages are active / present in the control unit. After power-up the control unit displays the main screen (Fig.
Page 429 Front Panel Access > Basic Navigation For a list of all alarm messages refer to Chapter 9.5.4.2 “Alarm Messages” on page 822. The single line diagram (Fig. 139/4) shows the current status of the engine and power circuit breakers. This section is also used for manual operation of the genset.
Page 430 Front Panel Access > Basic Navigation Acknowledge Message Acknowledge/Delete message/event. Test ON/OFF Switch the mains decoupling "Test" ON or OFF. Open Breaker Open mains/generator breaker (MANUAL mode). Close Breaker Close mains/generator breaker (MANUAL mode). Start Generator Start generator (MANUAL mode). Stop Generator Stop generator (MANUAL mode).
Page 431 Front Panel Access > Basic Navigation Main Screen Voltage Display Mode The index of the symbol indicates whether delta or wye voltage is displayed and which phases are displayed. Single Line AUTOMATIC Mode AUTOMATIC Mode is active. Diagram MANUAL Mode MANUAL Mode is active.
Page 432 Front Panel Access > Basic Navigation Fig. 140: Menu structure - all softkey menus easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 433: Standard Menu Screens
Front Panel Access > Standard Menu Screens > Status/Monitoring Screens The following chapters list notes on specific menu screens. For information on standard softkeys and status sym‐ bols refer to Chapter 5.2.2 “Basic Navigation” on page 428. The following chapters list standard menu screens, where all user input is handled similarly.
Page 434: Value Setting Screens
Front Panel Access > Standard Menu Screens > Value Setting Screens Fig. 142: Status/Monitoring screen (example) Analog inputs/outputs The analog outputs are displayed as a percentage of the selected hardware range, i.e. 50 % of a 0 to 20 mA output refer to 10 mA. Discrete inputs/outputs The configured logic for the discrete input "N.O./N.C."...
Page 435: Specialised Menu Screens
Front Panel Access > Specialised Menu Screens > Main Screen Voltage Display Select previous value/entry. Select next value/entry. Increase selected value. Decrease selected value. Confirm and store changed value. The voltage display softkey on the main screen changes the type of voltage display.
Page 436: Alarm List
Front Panel Access > Specialised Menu Screens > Alarm List 0 (6 ) Delta L1-L2 Delta L2-L3 Delta L3-L1 L1-N L2-N L3-N Table 66: Measuring point - mains Depends on setting of parameter 1858 106. All alarm messages, which have not been acknowledged and cleared, are displayed.
Page 437: Sequencing
Front Panel Access > Specialised Menu Screens > Sequencing Acknowledgement is only possible, if the alarm condi‐ tion is no longer present. If the Alarm LED is still flashing (an alarm is present, which has not yet been acknowledged as 'Seen'), this softkey resets the horn and acknowledges the alarm as 'Seen'.
Page 438: States Easygen
Front Panel Access > Specialised Menu Screens > Setpoints The states of the easYgen devices are displayed. The operation mode of each genset as well as the state of its GCB is shown on this screen. AUTOMATIC Mode is active MANUAL Mode is active Fig.
Page 439: Pid1 - Pid3
Front Panel Access > Specialised Menu Screens > PID1 - PID3 Indicates the generator power (actual value). Indicates the mains power (actual value). Raise the selected setpoint. Lower the selected setpoint. Fig. 149: Setpoints screen 2: V and f Manual mode and Auto mode do have separate setpoints. The Manual mode setpoints are temporary and can be set via front panel softkeys only.
Page 440: Logicsmanager Conditions
Front Panel Access > Specialised Menu Screens > LogicsManager Conditions The square symbol indicates the actual phase angle between busbar and generator or mains. Please take care for compensation settings with parameters 8825 p. 245 Phase angle compensation GCB and 8824 p.
Page 441: Logicsmanager
Front Panel Access > Specialised Menu Screens > Mains Decoupling Threshold Some parameters of the easYgen are configured via the Logi‐ csManager. Fig. 155: LogicsManager screen Configure a logical operation using various command varia‐ bles, signs, logical operators, and delay times to achieve the desired logical output.
Page 442 Front Panel Access > Specialised Menu Screens > Test Mains Decoupling (VDE... Fig. 158: Mains decoupling screen 2 Fig. 159: Mains decoupling screen 3 VDE AR-N 4105 is asking for a test button. The function Mains Decoupling Test is available on Code level CL3.
Page 443 Front Panel Access > Specialised Menu Screens > Genset Bad Parameter Align... TRUE/enabled The bit is enabled. FALSE/disabled The bit is disabled. Fig. 162: CAN interface state screen (example) Can bus 1 state A TPDO has incorrect mapping parameters An RPDO has incorrect mapping parameters A TPDO has more than 8 bytes An RPDO has more than 8 bytes TIME source double...
Page 444: J1939 Special
Front Panel Access > Specialised Menu Screens > Time Indication According ... The status of the configured J1939 ECU error messages is dis‐ played here if the unit is configured accordingly. Some ECUs have a special screen for proprietary features. Fig. 164 shows the spe‐ cial screen for Scania S6.
Page 445: Change Operating Modes
Change Operating Modes > Operating Mode STOP Stop time of Refer to parameter 3326 p. 301 for details. engine Auxiliary services Refer to parameter 3301 p. 303 for details. postrun Use the STOP button to activate operating mode STOP. Observe the notes on the system's reaction upon activation of operating mode STOP as listed below.
Page 446: Operating Mode Manual
Change Operating Modes > Operating Mode MANUAL Dependent on the current application mode a soft shut down will be executed. Pressing the STOP button again opens the GCB. If the STOP button is pressed again, the cool down will be interrupted.
Page 447 Change Operating Modes > Operating Mode MANUAL To start the engine: Press the button below the highlighted engine symbol. Success: The engine starts and the circular arrow and Fig. 167: Engine softkey (highlighted) the eye symbol appear. Failure: No change in the display until the "start failure" message appears.
Page 448: Operating Mode Automatic
Change Operating Modes > Operating Mode AUTOMATIC Generator or mains rotating field moves clockwise. Generator or mains rotating field moves counter-clockwise. Power is detected at the respective measuring point (gener‐ ator, busbar, or mains). Indicates that the engine delayed monitoring has expired and the monitoring functions are enabled.
Page 449: Restore Language Setting
Restore Language Setting Auto mains failure operation is available in application mode If the AUTOMATIC operating mode is enabled and the mains fail, the engine and the power circuit breakers will be operated according to the current application mode. Prerequisites: The AUTOMATIC operating mode is enabled.
Page 450 Restore Language Setting [10] or [11] to select the desired language. Press softkeys [8] once to commit the language setting . Press softkey The desired display language is restored. easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 451: Application Modes
Basic Applications > Application Mode A01 (None) Chapter 2.3 Please find the application mode overview table at “Application Modes Overview” on page 36 . The genset control provides the following basic functions via the application modes listed below. For detailed information on the application modes and special applications refer to Chapter 6.2 “Basic Applications”...
Page 452 Basic Applications > Application Mode A01 (None) Fig. 170: Application mode A01 (schematic) The easYgen requires the feedback reply from GCB and MCB in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.
Page 453 Basic Applications > Application Mode A02 (GCBo... The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation The reply GCB is open AND the LogicsManager "Start req. in AUTO"...
Page 454 Basic Applications > Application Mode A02 (GCBo... Fig. 171: Application mode A02 (schematic) The easYgen requires the feedback reply from GCB and MCB in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.
Page 455: Application Mode A03 (Gcb)
Basic Applications > Application Mode A03 (GCB) The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is released. The reply GCB is open AND the LogicsManager "Start req. in AUTO"...
Page 456 Basic Applications > Application Mode A03 (GCB) Fig. 172: Application mode A03 (schematic) The easYgen requires the feedback reply from GCB and MCB in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.
Page 457 Basic Applications > Application Mode A04 (GCB/... If the easYgen is intended to be operated in parallel with the mains, the mains voltage measuring inputs must be connected. If an external mains decoupling is performed, jumpers between busbar and mains voltage measuring inputs may be installed.
Page 458 Basic Applications > Application Mode A04 (GCB/... Fig. 173: Application mode A04 (schematic) The easYgen requires the feedback reply from both circuit breakers in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.
Page 459 Basic Applications > Application Mode A05 (GCB/... The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation According to the current active breaker transition mode the GCB and MCB will be operated.
Page 460 Basic Applications > Application Mode A05 (GCB/... Fig. 174: Application mode A05 (schematic) The easYgen requires the feedback reply from the GCB, GGB and MCB in this application mode. Load busbar connected to mains is signalized as “reply MCB”. These replies are used to define, whether the easYgen controls frequency, shares the load with other gensets or performs active load control.
Page 461 Basic Applications > Application Mode A06 (GCB/... If the voltage of generator and generator busbar is in range, the GCB will be synchronized If the voltage of generator is in range and the is dead and no other GCB is closed, the GCB will be closed With configured generator power matched, the GGB closure is executed.
Page 462 Basic Applications > Application Mode A06 (GCB/... Fig. 175: Application mode A06 (schematic) The easYgen requires the feedback reply from GCB, GGB and MCB in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.
Page 463 Basic Applications > Application Mode A06 (GCB/... The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is executed. If the voltage of generator and generator busbar is in range, the GCB will be synchronized If the voltage of generator is in range and the is dead and no other GCB is closed, the GCB will be...
Page 464 Basic Applications > Application Mode A07 (GCB/... This application mode ( ) may be used in applications, where several breakers as incoming mains breaker, generator group breaker or tie breaker must be operated. In this case, the easYgen will function as an engine control with generator and engine protec‐ tion.
Page 465 Basic Applications > Application Mode A07 (GCB/... Please note that the measured power of all LS-5s in the same segment are accumulated if there a several mains interchange points. The import/export control is based on this accumulated power. It is not posssible to individually control the power at the single mains inter‐...
Page 466 Basic Applications > Application Mode A08 (GCB/... Refer to Chapter 4.5.11 “Automatic Run” on page 310 for details. Minimum one configured segment is out of range AND A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is executed.
Page 467 Basic Applications > Application Mode A08 (GCB/... Fig. 177: Application mode A08 (schematic) The easYgen requires only the feedback reply from the GCB in this application mode. The MCB feedback reply is connected at the LS-5. The LS-5 informs the easYgen so, that the easYgen(s) can control fre‐...
Page 468 Basic Applications > Application Mode A08 (GCB/... If a mains decoupling shall be executed via GCB, the mains measurement must be wired to the easYgen. Refer to the LS-5 Manual 37527 for details on the easYgen/LS-5 system configuration. The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation According to the current active breaker transition mode the GCB...
Page 469 Basic Applications > Application Mode A09 (GCB/... This application mode ( ) may be used for mains parallel opera‐ tion, where a common GGB shall be operated by the easYgen and a MCB shall be operated far away. In this case, the easYgen will function as an engine control with generator and engine protection.
Page 470 Basic Applications > Application Mode A09 (GCB/... The easYgen requires the feedback reply from the GCB and GGB in this application mode. The MCB feedback reply is connected at the LS-5. The LS-5 informs the easYgen so, that the easYgen(s) can con‐ trol frequency, share load with other gensets or per‐...
Page 471 Basic Applications > Application Mode A10 (GCB/... If all units stopped to the same time, the load will be transferred back to mains according to the current active breaker transition mode. Being parallel to mains or to other generator, the own generator power will be reduced, before the GCB will be opened.
Page 472 Basic Applications > Application Mode A10 (GCB/... The control unit can open and close the GCB. The easYgen oper‐ ates the GGB with a LS-5 unit, running in a slave mode (applica‐ tion mode “L-GGB”). The GGB is closed, if a configured generator power is available.
Page 473 Basic Applications > Application Mode A11 (GCB/... Refer to the LS-5 Manual 37527 for details on the easYgen/LS-5 system configuration. The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is executed.
Page 474 Basic Applications > Application Mode A11 (GCB/... Fig. 180: Application mode A11 (schematic) The easYgen requires the feedback reply of the GCB in this application mode. The GGB and MCB feedback replies are connected at the particular LS-5. The both LS-5 inform the easYgen so, that the unit can control frequency, share load with other gensets or perform active load control.
Page 475 Basic Applications > Application Mode A11 (GCB/... If a mains decoupling shall be executed via GCB, the mains measurement must be wired to the easYgen. Refer to the LS-5 Manual 37527 for details on the easYgen/LS-5 system configuration. The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is executed.
Page 476: Multiple Genset Applications
Multiple Genset Applications With configured generator power matched, the GGB and MCB will be operated according to the current active breaker transition mode. The mains values are back in range AND The mains settling time is expired The load will be transfered back to mains according to the current active breaker transition mode.
Page 477 Multiple Genset Applications Fig. 181: Multiple genset application (schematic) The following example describes the configuration of a typical mains parallel operation with import/export power control at the interchange point and load-dependent start/stop. Multiple generators are to be operated in parallel to the mains maintaining a stable power at the interchange point.
Page 478 Multiple Genset Applications > Configuring Load-Dependent... Either on the front panel or using ToolKit navigate to menu “ Load dependent start/stop” . Configure the parameters below. 5752 Start stop mode Reserve power The reserve power at the interchange point is to be considered for LDSS 5753 Dead busbar All generators shall start in case of a dead busbar (mains failure)
Page 479 Multiple Genset Applications > Configuring Load-Dependent... Either on the front panel or using ToolKit navigate to menu “ Load dependent start/stop Isolated operation” . Configure the parameters listed below. 5760 IOP Reserve 80 kW The reserve power in isolated operation is 80 kW power 5761 IOP Hysteresis...
Page 480 Multiple Genset Applications > Configuring Emergency Oper... Either on the front panel or using ToolKit navigate to menu “ Load dependent start/stop Mains parallel operation” . Configure the parameters listed below. 5767 MOP Minimum 40 kW The minimum load in mains parallel operation is 40 kW load 5769 MOP Hysteresis...
Page 481: Special Applications
Special Applications > Generator Excitation Prote... Configure the power controller to use the internal power setpoint 1, which must be set to 0 kW import power. Either on the front panel or using ToolKit navigate to menu “Configure load control” . Configure the parameters listed below .
Page 482 Special Applications > Configuring A Setpoint Con... If the power factor exceeds the desired range further and enters the red shaded areas starting at 0.5 lagging or 0.6 leading for 1 second, a class E alarm is initiated and the generator is shut down. In order to achieve the described protection, the power factor Chapter 4.4.1.15 “Generator Lag‐...
Page 483 Special Applications > Configuring A Setpoint Con... Either on the front panel or using ToolKit navigate to menu “Configure measurement” . “Parameters for rated Configure the parameter listed in generator power” Table on page 483 . 1752 Gen. rated active 2000 Generator rated power of 2 MW power [kW]...
Page 484 Special Applications > Configuring A Setpoint Con... Configure the following parameters using ToolKit. They facili‐ tate a more detailed display of the analog value. 1125 Description ActivePower SP Analog input [AI 03] is labeled with "ActivePower SP (%)" on the display 1135 Value format 000.00 %...
Page 485 Special Applications > Creating Self-Toggling (Pu... The "Analog inputs" screen may be viewed from the main “Next page Measured values screen by selecting Analog inputs/outputs” . Fig. 187: Screen "Analog inputs" This function is set up with the LogicsManager. This is a simple example of a relay output that toggles from ener‐ gized to de-energized in automatic mode with adjustable on and off time.
Page 486 Special Applications > Changing A Starter Battery... This function is set up with the LogicsManager. The following programming example shows how two relay outputs are energized in turns when discrete input 9 is energized. At first discrete output 11 will be energized, then, discrete output 12 will be energized, then discrete output 11 and so on.
Page 487 Special Applications > Performing Remote Start/St... Configure the LogicsManager function "Flag 3" as shown in (Fig. 193). Fig. 193: LogicsManager function "Flag 3" Configure the LogicsManager function "Flag 4" as shown in (Fig. 194). Fig. 194: LogicsManager function "Flag 4" Configure the LogicsManager function "Flag 5"...
Page 488: Operating Modes
Special Applications > Performing Remote Start/St... > Operating Modes We recommend to reset the unit to factory settings before proceeding. Refer to Chapter 4.1.5 “System Management” on page 102 for reference. The LogicsManager factory settings are shown in Chapter 9.4.5 “Factory Settings” on page 805. Two operating modes may be used with remote control: AUTOMATIC STOP...
Page 489 Special Applications > Performing Remote Start/St... > Setting Up A Test With Or ... Fig. 198: LogicsManager function "Operat. mode STOP" There are a lot of different opinions of the behavior of a proper test mode. The easYgen controller is supporting the following two modes: Test with load Test without load...
Page 490 Special Applications > Performing Remote Start/St... > Remote Start/Stop, Shutdow... Configure the LogicsManager function "Flag 2" (parameter 12240 407) as shown in (Fig. 199). Flag 2 becomes TRUE as soon as the configured active day and active time is reached. Fig.
Page 491 Special Applications > Performing Remote Start/St... > Remote Start/Stop, Shutdow... Either on the front panel or using ToolKit navigate to menu “Configure monitoring Configure global settings” . Open the LogicsManager 00.15 for entry "Ext. acknowledge". Configure the LogicsManager function "Ext. acknowledge" as shown in (Fig.
Page 492 Special Applications > Performing Remote Start/St... > Remote Start/Stop, Shutdow... Fig. 203: Command variable Enabling the bits may be performed with the following methods: Bit Enabling via Modbus Protocol and RS-485 Interface Bit Enabling via CANopen Protocol and CAN Interface 1 The parameter Modbus Slave ID must be configured.
Page 493 Special Applications > Connecting An IKD 1 On CAN... We recommend to connect external expansion boards, like the Woodward IKD 1 to CAN bus 2. This CAN bus offers preconfigured settings for oper‐ ating several expansion boards including the IKD 1.
Page 494 Special Applications > Connecting An IKD 1 On CAN... Configure TPDO1 as shown below. 9600 COB-ID 181 (hex) / 385 The COB-ID is configured to 181 (hex) or 385 (dec) (dec) 9602 Transmission Data is automatically broadcasted (transmission type 255) type 9604 Event timer...
Page 495 Special Applications > Connecting An IKD 1 On CAN... Configure RPDO1 as shown below. 9300 COB-ID 201 (hex) / 513 The COB-ID is configured to 201 (hex) or 513 (dec) (dec) 9121 Event timer 2000 ms The event timer is configured to 2000 ms 8970 Selected Data 65000...
Page 496 Special Applications > Connecting An IKD 1 On CAN... Refer to the IKD 1 Manual 37135 for the configuration of the unit and the parameters concerned. Please note that the DPC cable (P/N 5417-557) together with the LeoPC1 software (delivered with the DPC cable) is required to configure the IKD 1.
Page 497 Special Applications > Connecting An IKD 1 On CAN... In ToolKit configure the baud rate as shown in (Fig. 210). Fig. 210: Baud rate configuration (example ToolKit) For the first IKD 1 configure the baud rate as shown in (Fig. 211). Fig.
Page 498 Special Applications > Configuring A PWM Duty Cyc... Set up RPDO2 for the easYgen on the front panel as shown in (Fig. 214). Fig. 214: RPDO configuration for 2nd IKD 1 (example HMI) Set up RPDO2 for the easYgen in ToolKit as shown in (Fig.
Page 499: Connecting A Gsm Modem
Special Applications > Connecting A GSM Modem Configure the parameters as shown below. 5200 Data source [00.03] Speed A speed signal will be output bias 5201 Selected hard‐ User defined A user-defined hardware type will be used ware type 5208 User defined 10.00 % The minimum output value of the user-defined hardware type is 10 %...
Page 500 Special Applications > Connecting A GSM Modem It is possible to establish a cellular connection to the system using a GSM modem. This application is intended for mobile use. It is also interesting to trigger a call in case of an alarm with this appli‐ cation.
Page 501 Special Applications > Connecting A GSM Modem Connect the easYgen and the modem with the power supply as directed. Fig. 218: GSM modem wiring Use the straight RS-232 cable delivered with the GSM modem for connecting the easYgen with the modem. When commissioning the system, use a null modem cable to configure the easYgen via a PC with ToolKit.
Page 502 Special Applications > Connecting A GSM Modem “Connect…” from the “Device” menu to In ToolKit, select “Communications” window. open the Select the modem (this must be installed and configured under Windows) from the network list, enter the phone “Connect” button to establish a con‐ number and click the nection with the modem.
Page 503 Special Applications > Connecting A GSM Modem Fig. 221: GSM modem - alarm/output 1 “Alarm/ Set up the modem as shown in (Fig. 221) on the Output 1” tab. The phone number and the text can be set as required. Fig.
Page 504: Connecting A Landline Modem
Special Applications > Connecting A Landline Modem Fig. 223: Connecting a landline modem It is possible to establish a phone connection to the system using a modem. This application is intended for stationary use, where a steady remote control is required. It is also interesting to trigger a call in case of an alarm with this application.
Page 505 Special Applications > Connecting A Landline Modem The dispatch of an alarm message is performed by the modem after energizing a discrete input. If a different modem is used, this has to accept incoming calls automatically and establish a connec‐ tion between calling PC and easYgen.
Page 506 Special Applications > Connecting A Landline Modem Configure the following parameters to connect to the modem for configuration purposes (the same settings must be config‐ ured in the modem): 3163 Baudrate 4.8 kBd The baud rate is set to 4.8 kBaud 3161 Parity The transmission protocol is configured without parity...
Page 507 Special Applications > Connecting A Landline Modem To configure the modem, proceed as follows: Make sure all DIP switches are set to OFF (default state). Configure the COM port (Fig. 226). Fig. 226: COM port setting The phone number and the text can be set as required (Fig.
Page 508: Wiring Self Powered Discrete Inputs
Special Applications > Connecting Analog Inputs I... In order to create self-powered discrete inputs: Connect battery negative (B-) to ground and PE (ter‐ minal 61). Fig. 229: Wiring self-powered discrete inputs Connect DI common (terminal 66) to power supply 12/24 V (terminal 63, minimum wire size 0.5 mm²...
Page 509 Special Applications > Setup Phoenix Expansion Mo... IL CAN BK IB IL 24 DO 2 IB IL 24 DI 2 IB IL AO 2/SF IB IL AI 2/SF only only IB IL 24 DO 8 IB IL 24 DI 4 IB IL TEMP 2 UTH only IB IL 24 DO 16...
Page 510 Special Applications > Setup Phoenix Expansion Mo... It is possible to use multiple Phoenix modules with one bus cou‐ pler. Each single value in the screenshot (Fig. 231) can be handled by one bus coupler. Table 82: Phoenix module combinations There is a maximum of three bus couplers on the CAN bus.
Page 511 Special Applications > Setup Phoenix Expansion Mo... Fig. 232: Baud rate DIP switches Each bus coupler has 10 DIP switches. These switches are located on the left side of the CANopen bus coupler. DIP switches 1 through 7 are used to set the node address and DIP switches 8 to 10 are used to set the baud rate.
Page 512 Special Applications > Setup Phoenix Expansion Mo... > Configure External Inputs/... Set parameter 15134 p. 392 "Configure external devices" to "Yes" to confirm your changes in the easYgen. Fig. 235: Confirm changes Fig. 236: Setup of external DIs Set up the external discrete inputs using the ToolKit screen shown in (Fig.
Page 513 Special Applications > Setup Phoenix Expansion Mo... > Configure External Inputs/... Set up the external discrete outputs using the ToolKit screen shown in (Fig. 237). “Edit” to open the respective LogicsManager screen of Click each output. Fig. 238: LogicsManager For getting an analog input to work, there are 3 major settings to adjust.
Page 514 Special Applications > Setup Phoenix Expansion Mo... > Configure External Inputs/... Fig. 240: Supported sender types Fig. 241: Setup of external AOs Configure the external analog outputs using the ToolKit screen shown in (Fig. 241). By clicking the "Help" button, you get further information and examples regarding the format you need to choose.
Page 515: Phase Angle Compensation
Special Applications > Phase Angle Compensation For a detailed description of all parameters see Chapter 4.5.8 “External Analog Outputs” on page 288. Set parameter 15134 p. 392 "Configure external devices" to "Yes" to confirm your changes in the easYgen. Fig. 242: Confirm changes This feature allows the easYgen to adapt the phase angle meas‐...
Page 516 Special Applications > Phase Angle Compensation The easYgen generator voltage is connected to the low voltage side of a transformer with the vector group . The easYgen busbar voltage is connected to the high voltage side. Because of the transformer, the phase angles between generator and busbar differs due the closed GCB.
Page 517: Start/Stop Logic Mode "Off
Special Applications > Start/Stop Logic Mode "Off" The easYgen mains voltage is connected to the high voltage side of a transformer with the vector group . The easYgen busbar voltage is connected to the low voltage side. Because of the trans‐ former, the phase angles between mains and busbar differs due the closed MCB.
Page 518 Special Applications > Start/Stop Logic Mode "Off" To operate the easYgen in this configuration correctly, the fol‐ lowing needs to be done: The easYgen requires an external feedback, that the drive system will be started. That is the precondition for the easYgen to trigger the delayed monitoring function, which activates, after a delay time, the speed related monitoring functions.
Page 519 Special Applications > Start/Stop Logic Mode "Off" Fig. 246: Start/Stop sequence - LogicsManager "Firing speed" Drawing above shows the following: The frequency controller is triggered, if the engine speed (gen‐ erator frequency) reaches the "Start frequency control level" (parameter 5516 338) and after the expired "Start fre‐...
Page 520: Ripple Control Receiver
Special Applications > Ripple Control Receiver To activate the operational mode in the easYgen, discrete input [DI 02] ("09.02 Discrete input 2") is used in the LogicsManager "Start req. in AUTO" (parameter 12120 310) . With removing the start request in AUTOMATIC the operational mode will be left.
Page 521 Special Applications > Ripple Control Receiver 100 % (full feed-in) - Step 1 60 % - Step 2 30 % - Step 3 0 % (no feed-in) - Step 4 The respective contact is closed for the duration of the reduction. The reduction of the feed-in power must be established within a certain time frame (depending on national regulations).
Page 522 Special Applications > Ripple Control Receiver Either on the front panel or using ToolKit navigate to menu “Configure analog inputs Analog input 1” . Configure the parameters listed below. 1000 Type Linear A user-defined linear characteristic curve is to be used 1001 User defined min +00000...
Page 523: Run-Up Synchronization
Special Applications > Run-Up Synchronization Configure the LogicsManager function "Free derating" as shown in (Fig. 250) to enable derating of power if discrete input [DI 09] is energized. Please configure "Alarm class" (parameter 1362 275) of discrete input [DI 09] to "Control". Fig.
Page 524 Special Applications > Run-Up Synchronization Another application for using run-up synchronization is the excita‐ tion of power transformers. In some cases the in-rush current of a transformer may be more than one generator can supply when closing the live generator to the dead transformer. Using this run- up synchronization method allows the generator and transformer to build up voltage gradually through the start without the large in- rush.
Page 525: Configuration
Special Applications > Run-Up Synchronization > Configuration Fig. 253: Run-up synchronization examples A Multiple generators with large load on busbar with GGB B Multiple generators with common transformer and GGB C Multiple generators with large transformer load on busbar and GGB The run-up synchronization can be used in following breaker modes.
Page 526 Special Applications > Run-Up Synchronization > Configuration The run-up synchronization is interrupted by following conditions. The run-up synchronization is disabled OR The LogicsManager „Run-up synchronization“ is not TRUE OR A shutdown failure (alarm class C, D, E or F) is active OR An engine start command is not active OR The „Generator Group Breaker is closed”...
Page 527: Procedures
Special Applications > Run-Up Synchronization > Procedures Fig. 254: Application mode GCB 3435 Run-up synchroni‐ Off / with GCB / with GCB zation mode with GCB/GGB 3436 Minimum speed 0 to 4,000 rpm 350 rpm for close GCB 3437 Speed for excita‐ 0 to 4,000 rpm 700 rpm tion start...
Page 528 Special Applications > Run-Up Synchronization > Procedures With the start command the easYgen sets the solenoid valve, the starter and closes the GCB. The unit displays "Run-up synchroni‐ zation". If the engine reaches the 700 rpm (speed for excitation start) the easYgen activates the excitation. From now on the moni‐ toring delay time is running.
Page 529 Special Applications > Run-Up Synchronization > Procedures 3435 Run-up synchroni‐ Off / with GCB / with GCB zation mode with GCB/GGB 3436 Minimum speed 0 to 4,000 rpm 350 rpm for close GCB 3437 Speed for excita‐ 0 to 4,000 rpm 700 rpm tion start 3438...
Page 530 Special Applications > Run-Up Synchronization > Procedures GCB open GGB open MCB open Engine(s) are stopped Run-up synchronization is released (LogicsManager) With the start command the easYgen sets the solenoid valve, the starter and closes the GCB and GGB. The unit displays "Run-up synchronization".
Page 531 Special Applications > Run-Up Synchronization > Procedures The breaker transition mode makes no difference during the run-up synchronization. 3435 Run-up synchroni‐ Off / with GCB / with GCB zation mode with GCB/GGB 3436 Minimum speed 0 to 4,000 rpm 000 rpm for close GCB 3437 Speed for excita‐...
Page 532 Special Applications > Run-Up Synchronization > Procedures Fig. 257: Application mode GCB/GGB/MCB The breaker transition mode makes no difference during the run-up synchronization. 3435 Run-up synchroni‐ Off / with GCB / with GCB zation mode with GCB/GGB 3436 Minimum speed 0 to 4,000 rpm 350 rpm for close GCB...
Page 533 Special Applications > Run-Up Synchronization > Procedures 3442 Simultaneous On / Off excitation 12937 Run up sync. LogicsManager Emergency run Table 88: Run-up synchronization 3440 Min. Generator 0.00 to 327.67 power 12936 Bypass min. Pgen. LogicsManager 3441 Voltage monitoring On / Off load busbar Table 89: GGB control Preconditions for run-up synchronization in emergency run:...
Page 534: Parameter Information
Special Applications > Run-Up Synchronization > Parameter Information 3442 Simultaneous On / Off excitation 12937 Run up sync. LogicsManager Emergency run Table 90: Run-up synchronization 3440 Min. Generator 0.00 to 327.67 0.10 MW power 12936 Bypass min. Pgen. LogicsManager 3441 Voltage monitoring On / Off load busbar...
Page 535: Missing Excitation Monitoring
Special Applications > Run-Up Synchronization > Missing Excitation Monitor... If the engine reaches the speed for excitation the excitation output will be issued. The speed for excitation must be higher than the firing speed of the engine to make sure the start will be successful. If the simultaneous excitation is enabled, all participating units, which match the speed limit for excitation will issue their excitation command to the AVRs at the same time.
Page 536: Commissioning Checklist
Special Applications > Run-Up Synchronization > Commissioning Checklist 4216 Hysteresis 0 to 32000 4207 Delay 00.02 to 327.00 s 5.00 s 4201 Alarm class Class A/B/C/D/ Class E 4202 Self acknowledge Yes / No 4203 Delayed by engine Yes / No speed Table 92: Missing excitation monitoring The following checklist is guideline to commission the run-up syn‐...
Page 537: Neutral Interlocking
Special Applications > Neutral Interlocking Check the CAN communication between the single easYgens. Make sure that each unit has its own device identifier and an own Node-ID (usually ID 1, 2, 3 etc. and node identifier 1, 2, 3 etc.). The sequencing window gives you an overview. Before you begin with the run-up synchronization make sure, that the physical connection to mains is really open.
Page 538 Special Applications > Neutral Interlocking Fig. 259: Wiring neutral Interlocking: GCB 4-pole The genset control closes principally after each successful start (firing speed reached) the NC. The genset control proceeds with closing the GCB, if the NC has been closed successfully. If the NC closure was not successful the easYgen issues an alarm.
Page 539 Special Applications > Neutral Interlocking The discrete input 12 (DI 12) is used as feedback of the Neutral contactor and cannot be configured onto another discrete input. If the input is energized, the neutral contactor is recognized as closed. The monitoring of the NC feedback is performed always, if the Neutral Interlocking is enabled.
Page 540: Canopen Applications
CANopen Applications > Remote Control > Remote Start/Stop, Shutdow... Fig. 260: FlowChart_Neutral-Interlocking Refer to Chapter 6.4.5 “Performing Remote Start/ Stop And Acknowledgement” on page 487 for detailed information. easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 541 CANopen Applications > Remote Control > Remote Start/Stop, Shutdow... The easYgen may start, stopp, shut down, or acknowledge alarms with CAN/Modbus. Therefore, two logical command variables (04.13 and 04.14) have to be configured with the LogicsManager. 03.40 can handle Remote shutdown only. 04.13 Remote request 04.14 Remote acknowledge 03.40 Remote shutdown...
Page 542 CANopen Applications > Remote Control > Remote Start/Stop, Shutdow... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 Receive PDO 1” . Configure the parameters listed below. 9300 COB-ID 00000201 (hex) COB-ID set to 00000201. 9910 Number of One mapped object is configured...
Page 543 CANopen Applications > Remote Control > Remote Start/Stop, Shutdow... 503 (dec) -- 1F7 (hex) 1F7+2000 (hex) = 21F7 (hex) Please note that high and low bytes are exchanged in the sent address. The data (hex) shows the state of parameter 503 to achieve the required control. The following table shows exemplary request data for the device on the CANopen bus.
Page 544 CANopen Applications > Remote Control > Remote Start/Stop, Shutdow... Remote Start 2B F7 21 01 01 00 00 00 Remote Stop 2B F7 21 01 02 00 00 00 Remote Acknowledge 2B F7 21 01 10 00 00 00 Remote Shutdown 2B F7 21 01 00 02 00 00 It is also possible to allow several PLCs to start/stop/acknowledge the unit in addition to the default SDO communication channel.
Page 545: Transmitting A Frequency Setpoint
CANopen Applications > Remote Control > Transmitting A Frequency S... It is possible to transmit a frequency setpoint value via the CAN‐ open protocol. Prerequisite for the use of a frequency setpoint via an interface is the configuration of the frequency setpoint source (parameter 5518 p.
Page 546 CANopen Applications > Remote Control > Transmitting A Frequency S... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 Receive PDO 1” . Configure the parameters listed below. 9300 COB-ID 00000321 (hex) COB-ID set to 00000321. 9910 Number of One mapped object is configured...
Page 547: Transmitting A Voltage Setpoint
CANopen Applications > Remote Control > Transmitting A Voltage Set... Please note that high and low bytes are exchanged in the sent value. The data (hex) shows the state of parameter 509 to achieve the required control. The following table shows exemplary send data for the device on the CANopen bus.
Page 548 CANopen Applications > Remote Control > Transmitting A Voltage Set... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface Configure CAN interface 1” . Configure the parameter listed below. 8993 CANopen CANopen Master is enabled. Master Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1...
Page 549: Transmitting A Power Factor Setpoint
CANopen Applications > Remote Control > Transmitting A Power Facto... Another possibility for transmitting a voltage setpoint is to send the value via default SDO communication channel. The device listens to the CAN ID 600 (hex) + Node ID internally to perform the desired control, the reply is on CAN ID 580 (hex) + Node ID.
Page 550 CANopen Applications > Remote Control > Transmitting A Power Facto... No validation of the received answer Validation answer, if message has been received by the unit Only working in operational mode May take longer in case of communication with two messages Table 96: Comparison CANopen Master (parameter 8993...
Page 551 CANopen Applications > Remote Control > Transmitting A Power Facto... The following table shows exemplary send data for the device on the CANopen bus. A power factor setpoint of 0.85 capacitive/ leading is transmitted (64689 (dec) [65536-850] = FCAE (hex) ￫ AE FC according to the CANopen protocol) in line 1.
Page 552: Transmitting A Power Setpoint
CANopen Applications > Remote Control > Transmitting A Power Setpo... It is possible to transmit a power setpoint value via the CANopen protocol. Prerequisite for the use of a power setpoint via an inter‐ face is the configuration of the power setpoint source (parameter 5539 p.
Page 553 CANopen Applications > Remote Control > Transmitting A Power Setpo... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 Receive PDO 1” . Configure the parameters listed below. 9300 COB-ID 00000321 (hex) COB-ID set to 00000321. 9910 Number of One mapped object is configured...
Page 554 CANopen Applications > Remote Control > Transmitting Multiple Setp... Please note that high and low bytes are exchanged in the sent value. Remote P setpoint 23 FB 21 01 10 27 00 00 The data (hex) shows the state of parameter 507 to achieve the required control.
Page 555 CANopen Applications > Remote Control > Remotely Changing The Setp... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 Receive PDO 1” . Configure the parameters listed below. 9300 COB-ID 00000321 (hex) COB-ID set to 00000321. 9910 Number of Three mapped objects are configured...
Page 556 CANopen Applications > Remote Control > Remotely Changing The Setp... 04.37 Remote voltage setpoint 2 - bit 4 - 10 00 (hex) must be sent to parameter 504 04.38 Remote frequency setpoint 2 - bit 5 - 20 00 (hex) must be sent to parameter 504 04.39 Remote Power Factor setpoint 2 - bit 6 - 30 00 (hex) must be sent to parameter 504...
Page 557 CANopen Applications > Remote Control > Remotely Changing The Setp... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 Receive PDO 1” . Configure the parameters listed below. 9300 COB-ID 00000321 (hex) COB-ID set to 00000321. 9910 Number of One mapped object is configured...
Page 558 CANopen Applications > Remote Control > Transmitting A Remote Cont... Please note that high and low bytes are exchanged in the sent value. The data (hex) shows the state of parameter 504 to achieve the required control. The following table shows exemplary send data for the device on the CANopen bus.
Page 559 CANopen Applications > Remote Control > Transmitting A Remote Cont... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 Receive PDO 1” . Configure the parameters listed below. 9300 COB-ID 00000334 (hex) COB-ID set to 00000334. 9910 Number of One mapped object is configured...
Page 560 CANopen Applications > Sending A Data Protocol vi... Please note that high and low bytes are exchanged in the sent value. Remote Control Bit 1 (SDO) 2B F9 21 01 01 00 00 00 The data (hex) shows the state of parameter 249 to achieve the required control.
Page 561: Troubleshooting
Are all LEDs at the expansion modules illuminated green (i.e. correctly connected)? cannot be configured Are all modules detected (i.e. no blinking expansion module)? No data is sent by the Woodward con‐ Is the unit in operational mode (heartbeat - CAN ID 700 (hex) + Node-ID has the content troller...
Page 562: Modbus Applications
Is the CAN ID 600 (hex) + Node-ID of the easYgen already used in a PDO (COB-ID)? Are RPDOs or TPDOs higher then 580 (hex) or lower than 180 (hex) used? The Woodward controller may be configured to perform start/stop/ acknowledgement functions remotely through the Modbus protocol.
Page 563 Modbus Applications > Remote Control > Remote Start/Stop, Shutdow... Bit 4 Acknowledgement bit: This bit activates the LogicsManager command variable 04.14 "Remote acknowledge". This bit must be set and reset twice to acknowledge an alarm completely. The first rising edge disa‐ bles the horn and the second rising edge resets the alarm.
Page 564 Modbus Applications > Remote Control > Remote Start/Stop, Shutdow... By double-clicking the address, a Write Register command may be issued. Fig. 264 shows how bit 4 is set using the ModScan32 Software. Fig. 264: Modbus - write register - external acknowledge By double-clicking the address, a Write Register command may be issued.
Page 565: Setpoint Setting
Modbus Applications > Remote Control > Setpoint Setting For a remote setting of the control setpoints, it is necessary to use the interface setpoints instead of the internal setpoints. For example, use data source "05.06 Interface pwr. setp." in parameter 5539 p.
Page 566 Modbus Applications > Remote Control > Setpoint Setting Fig. 270: "Preset Multiple Registers" dialog 1 “Update” to confirm the entered values. Select The dialog closes and the values are changed. Fig. 271: "Preset Multiple Registers" dialog 2 Fig. 272: Modscan32 at address 40508 The power factor setpoint value must be written to object 21FC (hex), i.e.
Page 567 Modbus Applications > Remote Control > Remotely Changing The Setp... To set the parameter address in ModScan32: Fig. 274: Modscan32 at address 40510 “Example 1: Active power interface setpoint” Analogous to on page 565 set the parameter address as shown in (Fig.
Page 568 Modbus Applications > Remote Control > Remotely Changing The Setp... In order to enable a setpoint, the respective bit of object 21F8 (hex), i.e. parameter 504, must be enabled. The following bits are used for this: Bit 4 Request voltage setpoint 2: This bit activates the LogicsManager command variable 04.37 "Remote voltage setpoint 2"...
Page 569: Changing Parameter Settings
Modbus Applications > Changing Parameter Settings > Parameter Setting Double-click the address to issue a com‐ mand. Fig. 277 shows how bit 7 is set to enable the active power setpoint 2. Fig. 277: Active power setpoint Fig. 278 shows how bit 6 would be set to enable the power factor setpoint 2.
Page 570 Modbus Applications > Changing Parameter Settings > Parameter Setting The new entered value must comply with the param‐ eter setting range when changing the parameter set‐ ting. 10401 Password for serial interface1 0000 to 9999 UNSIGNED 16 Modbus address = 400000 + (Par. ID + 1) = 410402 Modbus length = 1 (UNSIGNED 16) Fig.
Page 571 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... 1851 Generator voltage measuring 3Ph 4W UNSIGNED 16 3Ph 3W 1Ph 2W 1Ph 3W Modbus address = 40000 + (Par. ID + 1) = 41852 Modbus length = 1 (UNSIGNED 16) If the setting range contains a list of parameter settings like in this example, the parameter settings are num‐...
Page 572 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Define your LogicsManager equation Describe the LogicsManager equation as "command chain" in hex code Send the message via Modbus The LogicsManager screens below show parts of the command chain. How to generate hex code words is described for each part of the Modbus message.
Page 573 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... "XOR" "NOT-XOR" Table 103: Hex code equivalents of the logic equations' nibbles The hex code of words 2 and 3 is taken "as is" don't swap high byte an d low byte. It may be necessary to shift the address by 1 depending on the software you use for Modbus com‐...
Page 574 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Fig. 287: LogicsManager command chain sample 12120 Delay ON Delay OFF Logic equation 1 Logic equation 2 Command 1 Command 2 Command 3 3.00 sec 10.00 sec False No. 09.02 No.
Page 575 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... To fix the operating mode use the LogicsManager function 00.16 "Operat. mode AUTO" (parameter 12510 311). The operating mode AUTO LogicsManager function (parameter 12510 311) can be configured in two different ways: 1.
Page 576 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... * see “Hex code equivalents of the logic equations' nibbles” Table on page 572 for reference Fig. 289: Modscan32 at address 12511 Copy the complete message of 7 words to address 12511 ff (12510+1) in one step.
Page 577 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... The remote request may be enabled by setting bit 0 (start) of the remote control word 503 to HIGH and may be disabled by setting bit 1 (stop) of the remote control word 503 to HIGH (refer to Chapter 9.2.4 “Additional Data Identifier”...
Page 578 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... high high "as is" "as is" high high high byte byte byte byte byte 2C01 (hex) E803 (hex) 1232 (hex) 1000 (hex) 0802 (hex) 0700 (hex) FB00 (hex) Fig. 291: Modscan32 at address 12121 Copy the complete message of 7 words to address 12121 ff (12120+1) in one step.
Page 579 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... To configure the "External acknowledge" LogicsManager function (parameter 12490 215) as indicated in (Fig. 292) the following Modbus message must be sent to the easYgen: Delay ON Delay OFF Logic equation 1* Logic equation 2* Command Command...
Page 580 Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Fig. 294: LogicsManager function sample 12540 To configure the "Start w/o Load" LogicsManager function (param‐ eter ID 12540 311) as indicated in (Fig. 294) the following Modbus message must be sent to the easYgen: Delay ON Delay OFF Logic equation 1*...
Page 581 Modbus Applications > Changing Parameter Settings > Remotely Clearing The Even... Single alarm messages can be acknowledged remotely through the Modbus by sending the respective parameter ID of the alarm to be acknowledged on parameter 522. The required procedure is detailed in the following steps.
Page 582 Modbus Applications > Changing Parameter Settings > Remotely Resetting The Def... Modbus address = 40000 + (Par. ID + 1) = 41707 Modbus length = 1 (UNSIGNED 16) Fig. 298: Modscan32 at address 41707 Use the "display options" to set the value format to binary. Double-click the address to issue a com‐...
Page 583 Modbus Applications > Changing Parameter Settings > Remotely Resetting The Def... Fig. 300: Modscan32 at address 410418 Use the "display options" to set the value format to decimal. Double-click the address to issue a com‐ mand. Fig. 301 shows how the parameter is enabled using the ModScan32 Software.
Page 584: Exception Responses
Modbus Applications > Exception Responses Fig. 303: Write register - resetting the default values The Modbus protocol has multiple exception responses to show that a request could not be executed. Exception responses can be recognized if the response telegram contains the request function code with an offset of 128 (0x80 hex).
Page 585: Can Interfaces
CAN Interfaces > CAN Interface 1 (Guidance ... Fig. 304: easYgen-3400 interfaces Fig. 305: easYgen-3500 interfaces The easYgen-3400/3500 (Fig. 304/Fig. 305) provides the following interfaces, which are supporting different protocols. RS-232 Modbus; ToolKit RS-485 Modbus CAN bus #1 CANopen CAN bus #2 CANopen;...
Page 586 CANopen extension modules are also supported. Fig. 307: CAN interface 2 CAN interface 2 is pre-configured for several expansion units. These include the I/O expansion boards Woodward IKD 1 and sev‐ eral combinations of the expansion boards of the Phoenix Inline Modular (IL) series.
Page 587: Serial Interfaces
It is possible to connect a modem for remote control and alarm signaling. The serial interface 1 provides a Modbus as well as the Woodward ToolKit protocol. Fig. 309: RS-232 interface A freely configurable RS-485 Modbus RTU Slave interface is pro‐...
Page 588: Canopen Protocol
CANopen Protocol Fig. 310: RS-485 interface CANopen is a communication protocol and device profile specifica‐ tion for embedded systems used in automation. The CANopen standard consists of an addressing scheme, several small commu‐ nication protocols and an application layer defined by a device pro‐ file.
Page 589 CANopen Protocol Please note that the bit sequence starts on the left with the least significant byte. Example: Value 266 = 10A hex of type UNSIGNED16 is transmitted on the bus in two octets, first 0A hex and then 01 hex. The following UNSIGNED data types are transmitted as follows: UNSIGNED8 to b...
Page 590: J1939 Protocol
J1939 Protocol > Displayed Messages (Visual... SIGNED40 to b to b to b to b to b SIGNED48 to b to b to b to b to b to b SIGNED56 to b to b to b to b to b to b to b SIGNED64...
Page 591 J1939 Protocol > Displayed Messages (Visual... SPN (= Suspect Parameter Number) indicates the measured value that the alarm code is referring (e.g. SPN = 100 corre‐ sponds to oil pressure). FMI (= Failure Mode Indicator) specifies the alarm more pre‐ cisely (e.g.
Page 592 J1939 Protocol > Displayed Messages (Visual... 65262 Turbo oil temperature 0.1 °C -273 to 1735 °C 15227 3276.6 °C 3276.7 °C 65272 Transmission oil temperature 0.1 °C -273 to 1735 °C 15228 3276.6 °C 3276.7 °C 65266 Fuel rate 0.1 l/h 0 to 3212.75 l/h 15307 3276.6 L/h...
Page 593 J1939 Protocol > Displayed Messages (Visual... 1152 65184 Exhaust gas port 16 temperature 0.1 °C -273 to 1735 °C 15257 3276.6 °C 3276.7 °C 1153 65183 Exhaust gas port 17 temperature 0.1 °C -273 to 1735 °C 15258 3276.6 °C 3276.7 °C 1154 65183...
Page 594 J1939 Protocol > Displayed Messages (Visual... 1208 65170 Pre-filter oil pressure 1 kPa 0 to 1000 kPa 15290 32766 kPa 32767 kPa 1212 65172 Engine auxiliary coolant temperature 1 °C -40 to 210 °C 15291 32766 °C 32767 °C 1382 65130 Fuel filter difference pressure 1 kPa...
Page 595 Standard ECUs Standard Chapter 7.5.3 “Device Please refer to Type Standard” on page 598 for more details. Woodward EGS EGS Woodward MTU ADEC ECU7 ADEC ECU7 MTU The easYgen is connected with the SAM via CAN. The SAM communicates with the ADEC using an own bus.
Page 596 In some cases, this is only possible by the manufacturer. Please con‐ sider this when ordering the ECU. Supported ECUs - Woodward EGS - Scania S6 - Deutz EMR2/EMR3 / Volvo EDC4 - Volvo EMS2...
Page 597 J1939 Protocol > Supported J1939 ECUs & Rem... Droop mode Yes Yes / This J1939 bit information is set, if a "Start" command in automatic or manual mode is initiated by the easYgen. The bit remains set until the engine has been stopped. This message is only sent, if the LogicsManager output 00.25 "Fre‐...
Page 598: Device Type Standard
J1939 Protocol > Device Type Standard Please contact manufacturer to clarify whether both frequencies (50/60 Hz) may be controlled by the speed bias. In case the rated speed of the easYgen and the ECU don't match, please make sure that the CAN connec‐ tions works and change parameter 1750 p.
Page 599 J1939 Protocol > Device Type Standard Engine Requested Speed/Speed Limit 61441 F001 EBC1 Electronic Brake Con‐ Engine Auxiliary Shutdown Switch troller 1 61470 F01E Generator Control 2 3938 Generator Governing Bias 65029 FE05 GTACP Generator Total AC 2452 Generator Total Real Power Power 64913 FD91...
Page 600: Modbus Protocol
The Woodward controller sup‐ ports a Modbus RTU Slave module. This means that a Master node needs to poll the controller slave node. Modbus RTU can...
Page 601 Modbus Protocol Fig. 311: Address range All addresses in this document comply with the Mod‐ icon address convention. Some PLCs or PC programs use different address conventions depending on their implementation. Then the address must be increased and the leading 4 may be omitted. Please refer to your PLC or program manual for more information.
Page 602 Modbus Protocol ....... 450445 Total engine hours (j1939-HOURS) Table 109: Address range block read “Address range block read” Table on page 601 is only an excerpt of the data protocol. It conforms to the data protocol 5010. Refer to Chapter 9.2.3.1 “Protocol 5010 (Basic Visu‐...
Page 603: Load Sharing
Display refresh of easYgen-3500 with CAN (J1939 – protocol) connected -> max. 3 seconds Woodward recommends to make a break time of 10 ms after receiving the data of the last Modbus request. The maximum number of participating easYgen-3000 Series devices for load sharing is 32.
Page 604 Load Share CAN-ID 2xx Hex / 3xx 5xx Hex Hex / 4xx Hex / 5xx Hex Woodward recommends to configure the Node-IDs (parameter 8950 382) for units, which participate in load sharing, as low as possible to facilitate estab‐ lishing of communication.
Page 605: Technical Data
Technical Data > Measuring Values Fig. 313: Product label Item number Item revision number Serial number (numerical) Serial number (barcode) Date of production (year-month) Type Description (short) Type Description (long) Details Technical data Approval Approvals Rated value (V 69/120 Vac rated Maximum value (V max.
Page 606: Ambient Variables
Technical Data > Ambient Variables Measuring frequency 50/60 Hz (30.0 to 85.0 Input resistance per path 0.498 MΩ 2.0 MΩ Maximum power consumption per path < 0.15 W Measuring inputs Galvani‐ cally iso‐ lated Measuring current [1] Rated value (I ../1 A rated [5] Rated value (I...
Page 607: Inputs/Outputs
Technical Data > Inputs/Outputs Discrete inputs Galvanically isolated Input range (Vcont. dig. input) Rated voltage 12/24 Vdc (8 to 40.0 Vdc) Input resistance approx. 20 kΩ Discrete/relay outputs Potential free Galvanically isolated Configurable via Logi‐ csManager Contact material AgCdO General purpose (GP) (V 2.00 Aac@250 Vac cont, relays...
Page 608 Technical Data > Inputs/Outputs Maximum permissible voltage 15 V against PE (Ground) Resolution 12 Bit 0/4 to 20 mA input Internal load 124 Ω 0 to 10 V input Input resistance approx. 80 kΩ Maximum permissible voltage 15 V against PE (Ground) Resolution 12 Bit 0 to 250 Ω...
Page 609: Interface
Technical Data > Interface Auxiliary excitation (D+) input/output Galvanically isolated Output current approx. 120 mA@12/24 Vdc Voltage monitoring range (input) 8 to 40.0 Vdc Magnetic pickup input Capacitively isolated Input impedance min. approx. 17 kΩ Input voltage Refer to Fig. 314 Fig.
Page 610: Battery
Technical Data > Housing Type Lithium Life span (operation without power approx. 5 years supply) Battery field replacement Not allowed Type Plastic easYpack Sheet metal Custom Dimensions (W × H × Plastic 282 × 217 × 99 mm Sheet metal 250 ×...
Page 611: Approvals
Environmental Data EMC test (CE) Tested according to applicable EN guidelines Listings CE marking UL, Ordinary Locations, File No.: 231544 UL recognized component, category FTPM2/8, File No.: E347132 GOST-R BDEW (Dynamic mains stabilization) VDE-AR-N 4105 (Mains decoupling and single failure proof feature) Marine Type approval...
Page 612: Accuracy
Accuracy Plastic Cold, Dry Heat (storage) -30 °C (-22 °F) / 80 °C (176 °F) Cold, Dry Heat (operating) -20 °C (-4 °F) / 70 °C (158 °F) Sheet metal Cold, Dry Heat (storage) -40 °C (-40 °F) / 80 °C (176 °F) Cold, Dry Heat (operating) -40 °C (-40 °F) / 70 °C (158 °F) Standards...
Page 613 Accuracy Real energy 0 to 4,200 GWh Not calibrated 0.36% (of 1.3/6.5 A) Operating hours Max. 1 × 10 Maintenance call hours 0 to 9,999 h Maintenance call days 0 to 999 d (Engine) Start counter 0 to 65,535 Battery voltage 8 to 40 V 1% (of 24 V) Auxiliary excitation (D+)
Page 614 Accuracy Ambient temperature 23 °C +/- 2 K Warm-up period 20 minutes easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 615: Characteristics
Characteristics > Triggering Characteristics This triggering characteristic is used for time-dependent overcur‐ rent monitoring. Fig. 315: Three-level time-dependent overshoot montitoring 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 616 Characteristics > Triggering Characteristics This triggering characteristic is used for generator, mains and bat‐ tery overvoltage, generator and mains overfrequency, overload IOP and MOP and engine overspeed monitoring. Fig. 316: Two-level overshoot monitoring easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 617 Characteristics > Triggering Characteristics This triggering characteristic is used for generator, mains and bat‐ tery undervoltage, generator and mains underfrequency, and engine underspeed monitoring. Fig. 317: Two-level undershoot monitoring 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 618 Characteristics > Triggering Characteristics This triggering characteristic is used for generator reversed/ reduced load monitoring. Fig. 318: Two-level reversed/reduced load monitoring easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 619 Characteristics > Triggering Characteristics This triggering characteristic is used for generator unbalanced load monitoring. Fig. 319: Two-level unbalanced load monitoring This triggering characteristic is used for generator voltage asym‐ metry monitoring. Fig. 320: One-level asymmetry monitoring 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 620: Vdo Inputs Characteristics
Characteristics > VDO Inputs Characteristics > VDO Input "Pressure" Since VDO sensors are available in different types, the index num‐ bers of the characteristic curve tables are listed. Always order VDO sensors with the correct characteristic curve. Manufacturers of VDO sensors usually list these tables in their catalogs.
Page 621 Characteristics > VDO Inputs Characteristics > VDO Input "Pressure" Fig. 322: Characteristics diagram VDO 0 to 10 bar, Index "IV" P [bar] P [psi] 7.25 14.50 21.76 29.00 43.51 58.02 72.52 87.02 101.5 116.0 123.2 130.5 145.0 [Ohm] 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 622: Vdo Input "Temperature
Characteristics > VDO Inputs Characteristics > VDO Input "Temperature" Fig. 323: Characteristics diagram VDO 40 to 120 °C - detail, Index "92-027-004" easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 623 Characteristics > VDO Inputs Characteristics > VDO Input "Temperature" Fig. 324: Characteristics diagram VDO 40 to 120 °C - full range, Index "92-027-004" Temp. [°C] Temp. [°F] R [Ohm] 17162.4 12439.5 9134.5 6764.5 5067.6 3833.9 2929.9 2249.4 1743.1 1364.0 1075.6 Temp.
Page 624 Characteristics > VDO Inputs Characteristics > VDO Input "Temperature" Temp. [°C] Temp. [°F] R [Ohm] 19.75 17.44 15.46 13.75 12.26 10.96 Fig. 325: Characteristics diagram VDO 50 to 150 °C - detail, Index "92-027-006" easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 625 Characteristics > VDO Inputs Characteristics > VDO Input "Temperature" Fig. 326: Characteristics diagram VDO 50 to 120 °C - full range, Index "92-027-006" Temp. [°C] Temp. [°F] R [Ohm] 3240.18 2743.6 1905.87 1486.65 1168.64 926.71 739.98 594,9 481,53 392.57 322.17 Temp.
Page 626: Pt100 Rtd
Characteristics > VDO Inputs Characteristics > Pt100 RTD Fig. 327: Characteristics diagram Pt100 Temp. -200 -150 -100 [°C] Temp. -328 -238 -148 [°F] R [Ohm] 18.5 39.7 60.25 80.7 103.9 107.8 111.7 115.5 119.4 123.2 Temp. [°C] Temp. [°F] R [Ohm] 127.1 130.9 134.7...
Page 627: Data Protocols
Data Protocols The characteristic of the Pt1000 temperature sender accords the chacteristic diagram Pt100 at which the R value is to multiply with Chapter 9.1.2.3 “Pt100 RTD” on page 626 for 10. Refer to details. Fig. 328: Characteristic diagram "AB_94099" The following data telegrams are describing a full set of data for each protocol.
Page 628: Canopen/Modbus
Data Protocols > CANopen/Modbus > Data Protocol ... 450001 450000 Protocol ID, always 5003 – 450002 450001 10100 Pickup speed 450003 450002 Control mode (STOP/AUTO/MANUAL) Mask: 000Fh (enu 1=AUTO 2=STOP 4=MANUAL 450004 450003 Gen. Power factor 0.001 450005 450004 3,4,5,6 Av.
Page 629 Data Protocols > CANopen/Modbus> Data Protocol ... 450041 450040 3,4,5,6 Gen. current 3 0.001 450043 450042 10153 changeable Analog input 7, 450044 450043 3,4,5,6 Mains current L1 0.001 450046 450045 10154 changeable Analog input 8, 450047 450046 internal 450048 450047 internal 450049 450048...
Page 630 Data Protocols > CANopen/Modbus > Data Protocol ... 450067 450066 3064 GCB syn. timeout latched Mask: 8000h 3074 MCB syn. timeout latched Mask: 4000h 3084 GGB Timeout latched Mask: 2000h 4056 Charge alt. low voltage (D+) latched Mask: 1000h 2944 Ph.
Page 631 Data Protocols > CANopen/Modbus> Data Protocol ... 2012 Gen. overvolt. 1 latched Mask: 0800h 2013 Gen. overvolt. 2 latched Mask: 0400h 2062 Gen. undervolt. 1 latched Mask: 0200h 2063 Gen. undervolt. 2 latched Mask: 0100h 2218 Gen. overcurr. 1 latched Mask: 0080h 2219 Gen.
Page 632 Data Protocols > CANopen/Modbus > Data Protocol ... 2963 Mains ov. volt. 2 latched Mask: 0400h 3012 Mains in. volt. 1 latched Mask: 0200h 3013 Mains in. volt. 2 latched Mask: 0100h 3057 Mains phaseshift latched Mask: 0080h 3114 Mains decoupling latched Mask: 0040h internal Mask: 0020h...
Page 633 Data Protocols > CANopen/Modbus> Data Protocol ... 10607 State Digital Input 7 latched Mask: 0200h 10608 State Digital Input 8 latched Mask: 0100h 10609 State Digital Input 9 latched Mask: 0080h 10610 State Digital Input 10 latched Mask: 0040h 10611 State Digital Input 11 latched Mask: 0020h 10612...
Page 634 Data Protocols > CANopen/Modbus > Data Protocol ... 16367 State ext. Digital Input 7 latched Mask: 0040h 16366 State ext. Digital Input 6 latched Mask: 0020h 16365 State ext. Digital Input 5 latched Mask: 0010h 16364 State ext. Digital Input 4 latched Mask: 0008h 16362 State ext.
Page 635 Data Protocols > CANopen/Modbus> Data Protocol ... 10039 Alarm flexible limit 22 latched Mask: 0020h 10038 Alarm flexible limit 21 latched Mask: 0010h 10037 Alarm flexible limit 20 latched Mask: 0008h 10036 Alarm flexible limit 19 latched Mask: 0004h 10035 Alarm flexible limit 18 latched Mask: 0002h 10034...
Page 636 Data Protocols > CANopen/Modbus > Data Protocol ... Alarm class A latched Mask: 0001h 450107 450106 3,4,5,6 Mains voltage L3-N 450109 450108 10014 Analog inp. 1, wire break Mask: 0002h 10015 Analog inp. 2, wire break Mask: 0004h 10060 Analog inp. 3, wire break Mask: 0008h 10061 Analog inp.
Page 637 Data Protocols > CANopen/Modbus> Data Protocol ... 10233 Ext. analog inp. 13, wire break Mask: 1000h 10234 Ext. analog inp. 14, wire break Mask: 2000h 10235 Ext. analog inp. 15, wire break Mask: 4000h 10236 Ext. analog inp. 16, wire break Mask: 8000h 450112 450111...
Page 638 Data Protocols > CANopen/Modbus > Data Protocol ... internal Mask: 0008h internal Mask: 0004h Mask: 0002h Open Collector Output SO2, Mask: 0001h Open Collector Output SO1, 450114 450113 8005 External Relay-Output 16 Mask DO 16 8000h External Relay-Output 15 Mask DO 15 4000h External Relay-Output 14 Mask DO 14...
Page 639 Data Protocols > CANopen/Modbus> Data Protocol ... 450115 450114 10310 Analog output 1 0,01 450116 450115 10311 Analog output 2 0,01 450117 450116 internal 450118 450117 10318 0,01 Analog output 4, 450119 450118 10319 0,01 Analog output 5, 450120 450119 10320 0,01 Analog output 6,...
Page 640 Data Protocols > CANopen/Modbus > Data Protocol ... 450121 450120 10202 Operation modes (in numerical order) (enu 13200 = Auxiliary services postrun 13201 = Auxiliary services prerun 13202 = Critical mode 13203 = Motor Stop 13204 = Cool down 13205 = Mains settling 13206 = Engine Start 13207 = Start –...
Page 641 Data Protocols > CANopen/Modbus> Data Protocol ... 13270 = GGB dead busbar closure 13271 = Run-up synchronization 13273 = MCB -> GGB Delay 13281 = Derating active 13282 = Unloading LS5 13283 = LS5 synchronization 13284 = Inhibit cranking 13311 = Inhibit dead bus closure 450122 450121 3,4,5,6...
Page 642 Data Protocols > CANopen/Modbus > Data Protocol ... Operating Magnet / Gas relay is active Mask: 4000h Preglow / Ignition is active Mask: 2000h Mains settling timer is running Mask: 1000h Emergency mode is currently active Mask: 0800h internal Mask: 0400h Free PID Controller 3: Lower Command Mask: 0200h Free PID Controller 3: Raise Command...
Page 643 Data Protocols > CANopen/Modbus> Data Protocol ... Closing GGB is active Mask: 0800h Dead busbar closure request for GCB Mask: 0400h or MCB or GGB Active power load share is active Mask: 0200h Reactive power load share is active Mask: 0100h Generator with a closed GCB is re- quested Mask: 0080h LDSS: The Engine shall start...
Page 644 Data Protocols > CANopen/Modbus > Data Protocol ... Mask: 2000h only: External Discrete Output DO 30 Mask: 1000h only: External Discrete Output DO 29 Mask: 0800h only: External Discrete Output DO 28 Mask: 0400h only: External Discrete Output DO 27 Mask: 0200h only: External Discrete Output DO 26 Mask: 0100h...
Page 645 Data Protocols > CANopen/Modbus> Data Protocol ... 450160 450159 10255 0,01 only: External Analog Output 2 450161 450160 10265 0,01 only: External Analog Output 3 450162 450161 10275 0,01 only: External Analog Output 4 450163 450162 internal 450164 450163 internal 450165 450164 internal...
Page 646 Data Protocols > CANopen/Modbus > Data Protocol ... 450178 450177 15304 Engine Stop Information (e.g. DEUTZ-specific (enu J1939-Message; refer to the Deutz documenta‐ tion for information) 450179 450178 Syst. res. real power 450180 450179 15311 Engine Derate Request 450181 450180 15305 J1939 DLN2-Message Scania S6 Engine Coolant Temperature...
Page 647 Data Protocols > CANopen/Modbus> Data Protocol ... 450189 450188 15404 Mask FF00h 15405 Mask 00FFh 3. Active Diagnostic Trouble Code (DM1) 450190 450189 1,2,3,4 15406 450192 450191 15407 Mask FF00h 15408 Mask 00FFh 4. Active Diagnostic Trouble Code (DM1) 450193 450192 1,2,3,4 15409...
Page 648 Data Protocols > CANopen/Modbus > Data Protocol ... 450210 450209 15426 Mask FF00h 15427 Mask 00FFh 10. Active Diagnostic Trouble Code (DM1) 450211 450210 1,2,3,4 15428 450213 450212 15429 Mask FF00h 15430 Mask 00FFh 1. Previously Active Diagnostic Trouble Code (DM2) 450214 450213 1,2,3,4...
Page 649 Data Protocols > CANopen/Modbus> Data Protocol ... 450231 450230 15466 Mask FF00h 15467 Mask 00FFh 7. Previously Active Diagnostic Trouble Code (DM2) 450232 450231 1,2,3,4 15468 450234 450233 15469 Mask FF00h 15470 Mask 00FFh 8. Previously Active Diagnostic Trouble Code (DM2) 450235 450234 1,2,3,4...
Page 650 Data Protocols > CANopen/Modbus > Data Protocol ... internal Mask 0040h Mask 0020h Mask 0010h Protect Lamp internal Mask 0008h internal Mask 0004h Mask 0002h Mask 0001h 450245 450244 15445 DM2 Lamp Status Malfunction Lamp internal Mask 8000h internal Mask 4000h Mask 2000h Mask 1000h Red Stop Lamp...
Page 651: Canopen
Data Protocols > CANopen > Protocol 4103 (J1939 Stand... 450253 450252 1,2,3,4 15204 Engine Oil Temperature (j1939-ET1) 0,01 °C 450255 450254 15205 Engine Oil Pressure (j1939-EFL/P1) 450256 450255 1,2,3,4 15211 Fuel Rate (j1939-LFE) 0,01 450258 450257 15206 Coolant Level (j1939-EFL/P1) 450259 450258 15207...
Page 652 Data Protocols > CANopen > Protocol 4103 (J1939 Stand... 1,2,3,4 15406 15407 Mask FF00h 15408 Mask 00FFh 4. Act. Diag. Trouble Code (DM1) 1,2,3,4 15409 15410 Mask FF00h 15411 Mask 00FFh 5. Act. Diag. Trouble Code (DM1) 1,2,3,4 15412 15413 Mask FF00h 15414 Mask 00FFh...
Page 653 Data Protocols > CANopen> Protocol 4103 (J1939 Stand... 2. Previously Act. Diag. Trouble Code (DM2) 1,2,3,4 15453 15454 Mask FF00h 15455 Mask 00FFh 3. Previously Act. Diag. Trouble Code (DM2) 1,2,3,4 15456 15457 Mask FF00h 15458 Mask 00FFh 4. Previously Act. Diag. Trouble Code (DM2) 1,2,3,4 15459 15460...
Page 654 Data Protocols > CANopen > Protocol 4103 (J1939 Stand... 15479 Mask 00FFh 15395 DM1 Lamp Status Bitmask Malfunction Lamp Missing not supported by the easYgen-3000 Mask 8000h Series Missing not supported by the easYgen-3000 Mask 4000h Series Mask 2000h Mask 1000h Red Stop Lamp Missing not supported by the easYgen-3000 Mask 0800h...
Page 655 Data Protocols > CANopen> Protocol 4103 (J1939 Stand... Missing not supported by the easYgen-3000 Mask 0800h Series Missing not supported by the easYgen-3000 Mask 0400h Series Mask 0200h Mask 0100h Amber Warning Lamp Missing not supported by the easYgen-3000 Mask 0080h Series Missing not supported by the easYgen-3000 Mask 0040h...
Page 656 Data Protocols > CANopen > Protocol 4104 (J1939 Scani... 1,2,3,4 15216 Exhaust Gas Temp. 0,01 °C internal Protocol-ID, always 4104 internal internal 15305 J1939 DLN2-Message S6 Bitmask not available Mask 8000h sensor fault Mask 4000h Mask 2000h High Engine Coolant Temp. - no Mask 1000h not available Mask 0800h...
Page 657 Data Protocols > CANopen > Protocol 4110 (J1939 MTU A... Protocol-ID, always 4105 internal internal 15304 J1939 Engine Stop Information EMR2 0 No shutdown 1 Engine protection 2 CAN message Engine Stop Request 3 Oil pressure low 4 Oil level low 5 Coolant temperature high 6 Coolant level low 7 Charge air temperature...
Page 658 Data Protocols > CANopen > Protocol 5004 (Generator V... Protocol ID, always 5004 10100 Pickup speed internal Gen. power factor 0.001 3,4,5,6 Av. Gen. Wye-Voltage Gen. frequency 0.01 3,4,5,6 Av. Gen. Delta-Voltage 10310 Analog output 1 0,01 3,4,5,6 Av. Gen. Current 0.001 10311 Analog output 2...
Page 659 Data Protocols > CANopen> Protocol 5004 (Generator V... 10083 no data receive at RPDO2 at CAN Interface 1 Mask: 0200h 10082 no data receive at RPDO1 at CAN Interface 1 Mask: 0100h 10086 no data receive at RPDO2 (function 1) at CAN Interface 2 Mask: 0080h 10085 no data receive at RPDO1 (function 1) at CAN Interface 2...
Page 660 Data Protocols > CANopen > Protocol 5004 (Generator V... 3907 Gen. Asymmetry latched Mask: 2000h 3263 Ground fault 1 latched Mask: 1000h 3264 Ground fault 2 latched Mask: 0800h 3955 Gen. phase rot. misw. Latched Mask: 0400h 2924 Gen act.pwr mismatch Latched Mask: 0200h 3124 Gen.
Page 661 Data Protocols > CANopen> Protocol 5004 (Generator V... Auxiliary services prerun is active Mask: 0004h Auxiliary services postrun is active Mask: 0002h Lamp test is active Mask: 0001h 3,4,5,6 Gen. voltage L1-N 1,2,3,4 Gen. voltage L2-L3 internal 1,2,3,4 Gen. voltage L2-N internal 1,2,3,4 Gen.
Page 662 Data Protocols > CANopen > Protocol 5004 (Generator V... 3-Position Controller Freq./Power lower Mask: 4000h 3-Position Controller Volt./ReactPow raise Mask: 2000h 3-Position Controller Volt./ReactPow lower Mask: 1000h GCB is closed Mask: 0800h MCB is closed Mask: 0400h internal Mask: 0200h Synchronization GCB is active Mask: 0100h Opening GCB is active...
Page 663 Data Protocols > CANopen > Protocol 5005 (Mains Value... Protocol ID (always 5005) 10100 Pickup speed internal Mains frequency 0.01 3,4,5,6 Av. Mains Wye-Voltage Mains power factor 0.001 3,4,5,6 Av. Mains Delta-Voltage 1,2,3,4 Av. Mains Current internal 10111 Analog input 1 (changeable) 3,4,5,6 Mains current L1...
Page 664 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 3242 Mains export power 2 latched Mask: 1000h 2985 Mains overexcited 1 latched Mask: 0800h 2986 Mains overexcited 2 latched Mask: 0400h 3035 Mains underexcited 1 latched Mask: 0200h 3036 Mains underexcited 2 latched Mask: 0100h 3106 Mains df/dt latched...
Page 665 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 1912 Gen.overfreq. 1 Mask: 8000h 1913 Gen.overfreq. 2 Mask: 4000h 1962 Gen.underfreq. 1 Mask: 2000h 1963 Gen.underfreq. 2 Mask: 1000h 2012 Gen.overvolt. 1 Mask: 0800h 2013 Gen.overvolt. 2 Mask: 0400h 2062 Gen.undervolt. 1 Mask: 0200h 2063 Gen.undervolt.
Page 666 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 2413 Unbal. load 2 Mask: 4000h 3907 Gen. Asymmetry Mask: 2000h 3263 Ground fault 1 Mask: 1000h 3264 Ground fault 2 Mask: 0800h 3955 Gen. phase rot. misw. Mask: 0400h 2924 Gen act.pwr mismatch Mask: 0200h 3124...
Page 667 Data Protocols > CANopen> Protocol 5011 (Alarm Value... Class E Mask: 0010h Class D Mask: 0008h Class C Mask: 0004h Class B Mask: 0002h Class A Mask: 0001h 4188 Alarms Mains active 2862 Mains ov.freq. 1 Mask: 8000h 2863 Mains ov.freq. 2 Mask: 4000h 2912 Mains un.freq.
Page 668 Data Protocols > CANopen > Protocol 5011 (Alarm Value... internal Mask: 0010h internal Mask: 0008h 3975 Mains phase rot. Miswired Mask: 0004h internal Mask: 0002h internal Mask: 0001h reserved 4189 Alarms Mains 1 active 3217 Mains import power 1 Mask: 8000h 3218 Mains import power 2 Mask: 4000h...
Page 669 Data Protocols > CANopen> Protocol 5011 (Alarm Value... internal Mask: 0010h 8834 Mains Voltage Increase Mask: 0008h internal Mask: 0004h 3288 Mains QV Monitoring step 1 Mask: 0002h 3289 Mains QV Monitoring step 2 Mask: 0001h reserved Alarms 1 active 2112 Overspeed 1 Mask: 8000h...
Page 670 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 2624 MCB fail to open Mask: 0020h 10017 CAN-Fault J1939 Mask: 0010h 3325 Start fail Mask: 0008h 2560 Mainten. days exceeded Mask: 0004h 2561 Mainten. hours exceeded Mask: 0002h 10087 CANopen error at CAN Interface 1 Mask: 0001h Alarms 3 active 3089...
Page 671 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 1009 CAN overload Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h 10088 CANopen error at CAN Interface 2 Mask: 0020h 4073 Parameter Alignment Mask: 0010h 4064 Missing members on CAN Mask: 0008h 1714...
Page 672 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 5153 Neutral contactor failure Mask: 0100h 5147 Decopupling GCB MCB Mask: 0080h 5141 Meas.difference 4105 VDE-AR-N 4105 Mask: 0040h 5135 Parameter alignment VDE-AR-N 4105 Mask: 0020h 5129 Missing member VDE-AR-N 4105 Mask: 0010h 5123 Busbar monitoring latched, Marine version only...
Page 673 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 10025 Alarm flexible limit 8 Mask: 0080h 10024 Alarm flexible limit 7 Mask: 0040h 10023 Alarm flexible limit 6 Mask: 0020h 10022 Alarm flexible limit 5 Mask: 0010h 10021 Alarm flexible limit 4 Mask: 0008h 10020 Alarm flexible limit 3...
Page 674 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 10041 Alarm flexible limit 24 Mask: 0080h 10040 Alarm flexible limit 23 Mask: 0040h 10039 Alarm flexible limit 22 Mask: 0020h 10038 Alarm flexible limit 21 Mask: 0010h 10037 Alarm flexible limit 20 Mask: 0008h 10036 Alarm flexible limit 19...
Page 675 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 10057 Alarm flexible limit 40 Mask: 0080h 10056 Alarm flexible limit 39 Mask: 0040h 10055 Alarm flexible limit 38 Mask: 0020h 10054 Alarm flexible limit 37 Mask: 0010h 10053 Alarm flexible limit 36 Mask: 0008h 10052 Alarm flexible limit 35...
Page 676 Data Protocols > CANopen > Protocol 5011 (Alarm Value... internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal Mask: 0002h internal Mask: 0001h internal internal Mask: 8000h internal Mask: 4000h internal Mask: 2000h internal...
Page 677 Data Protocols > CANopen> Protocol 5011 (Alarm Value... internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h 1008 Batt.overvolt.2 Mask: 0008h 1007 Batt.undervolt.2 Mask: 0004h 1006 Batt.overvolt.1 Mask: 0002h 1005 Batt.undervolt.1 Mask: 0001h 10136 Alarms Analog Inputs 1 latched (unacknowledged) internal Mask: 8000h...
Page 678 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 10064 Mask: 0080h Analog inp. 7, wire break or shortcut, 10065 Mask: 0100h Analog inp. 8, wire break or shortcut, 10066 Mask: 0200h Analog inp. 9, wire break or shortcut, 10067 Mask: 0400h Analog inp.
Page 679 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 10605 Digital Input 6 Mask: 0400h 10607 Digital Input 7 Mask: 0200h 10608 Digital Input 8 Mask: 0100h 10609 Digital Input 9 Mask: 0080h 10610 Digital Input 10 Mask: 0040h 10611 Digital Input 11 Mask: 0020h 10612 Digital Input 12...
Page 680 Data Protocols > CANopen > Protocol 5011 (Alarm Value... internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h Class F Mask: 0020h Class E Mask: 0010h Class D Mask: 0008h Class C Mask: 0004h Class B Mask: 0002h Class A Mask: 0001h Alarms Digital Inputs 2 active...
Page 681 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 10618 Mask: 0400h Digital Input 18, 10619 Mask: 0200h Digital Input 19, 10620 Mask: 0100h Digital Input 20, 10621 Mask: 0080h Digital Input 21, 10622 Mask: 0040h Digital Input 22, 10623 Mask: 0020h Digital Input 23, internal Mask: 0010h...
Page 682 Data Protocols > CANopen > Protocol 5011 (Alarm Value... 16372 External Digital Input 12 Mask: 0800h 16371 External Digital Input 11 Mask: 0400h 16370 External Digital Input 10 Mask: 0200h 16369 External Digital Input 9 Mask: 0100h 16368 External Digital Input 8 Mask: 0080h 16367 External Digital Input 7...
Page 683 Data Protocols > CANopen> Protocol 5011 (Alarm Value... 16332 Mask: 2000h only: External Digital Input 30 16322 Mask: 1000h only: External Digital Input 29 16312 Mask: 0800h only: External Digital Input 28 16302 Mask: 0400h only: External Digital Input 27 16292 Mask: 0200h only: External Digital Input 26...
Page 684 Data Protocols > CANopen > Protocol 6000 (Load Share... 10236 Mask: 8000h only: Ext. Analog Inp. 16, wire break Alarms External Analog Inputs Wire Break latched (unac‐ knowledged) 10221 Mask: 0001h only: Ext. Analog Inp. 01, wire break 10222 Mask: 0002h only: Ext.
Page 685 Data Protocols > CANopen> Protocol 6000 (Load Share... The time interval between two fast messages (TFast , i.e. the time for refreshing a fast message) is configured with the parameter "Transfer rate LS fast message" (parameter 9921 400). The time intervals between refreshing a normal or slow messages depend on this parameter as well according to the following sequence: S0 –...
Page 686 Data Protocols > CANopen > Protocol 6000 (Load Share... 1200 250 kBaud 250 m 2400 125 kBaud 500 m Table 113: Load share line - max. length (48 participants) This approach incorporates two transmit PDO (remote control bits) by a PLC on CAN interface 3 with a refresh time same as the configured T - setting in Fast...
Page 687 Data Protocols > CANopen> Protocol 6000 (Load Share... LDSS: add-on request enabled Load dependent start / stop LDSS: add-off request enabled (reserved) Load dependent start / stop Not used MUX identifier Generator real load, L-Byte, L-Word Long [W] Generator real load, H-Byte, L-Word Generator real load, L-Byte, H-Word Generator real load, H-Byte, H-Word Real load control state...
Page 688 Data Protocols > CANopen > Protocol 6000 (Load Share... Generator request Generator is in AUTOMATIC mode and able to produce rated active power Not used 0..4 Neutral Interlocking Priority The value of the parameter 1841 p. 254 Priority Not used Neutral interlocking - wish to close The device will close the Neutral Con‐...
Page 689 Data Protocols > CANopen> Protocol 6000 (Load Share... MUX identifier Protocol-Identifier Generator rated real power, L-Byte, L-Word Long [0.1 kW] Generator rated real power, H-Byte, L-Word Generator rated real power, L-Byte, H-Word Generator rated real power, H-Byte, H-Word Not used MUX identifier Generator rated reactive power, L-Byte, L-Word Long [0.1 kvar]...
Page 690 Data Protocols > CANopen > Protocol 6003 (LS-5 Commu... Not used MUX identifier Remaining days before maintenance, L-Byte Integer [d] Remaining days before maintenance, H-Byte Remaining operating hours before maintenance, L- Integer [h] Byte Remaining operating hours before maintenance, H- Byte Checksum parameters L-Byte Load share and load-dependent start /...
Page 691 Data Protocols > CANopen> Protocol 6003 (LS-5 Commu... The parameter "Transfer rate LS fast message" (param‐ eter 9921 400) is configured to "0.10 s". The sequence of the sent messages for TFast = 100 ms (i.e. “LS-5 communication” on page 691 . 0.10 s) is shown in This means that a new message is sent every 50 ms.
Page 692 Data Protocols > CANopen > Protocol 6003 (LS-5 Commu... Variable system 0 = System A 1 = System B Synchronizing mode 0 = Slip frequency 1 = Phase matching Not used Not used Mux identifier Voltage setpoint Voltage of the fixed system in the per‐ centage format (000.00 %) of the rated voltage setting Active power system A...
Page 693 Data Protocols > CANopen> Protocol 6003 (LS-5 Commu... Not used Mux identifier Protocol-Identifier 6003 Not used Not used Mux identifier Mains wiring 0 = No mains wiring 1 = Mains wiring at system A 2 = Mains wiring at system B 3 = Mains wiring at isolation switch Isolation switch wiring 0 = Off...
Page 694 Data Protocols > CANopen > Protocol 6003 (LS-5 Commu... Not used Mux identifier Segment number system A 1 to 32 Extended bit for segment number system A Max. 64 nodes possible Not used Segment number system B Max. 32 nodes possible Extended bit for segment number system B Max.
Page 695 Data Protocols > CANopen > Protocol 65001 (External D... If this data protocol is addressed to an expansion board, it is used to issue a command to energize a dis‐ crete output of the expansion board (parameter 8005 is written). If this data protocol is addressed to an easYgen, it is used to transmit the state of a discrete input of an expansion board (parameter 8014 is written).
Page 696 Data Protocols > CANopen > Protocol 65002 (External ... 2: Discrete I/O 11 3: Discrete I/O 12 4: Discrete I/O 13 5: Discrete I/O 14 6: Discrete I/O 15 7: Discrete I/O 16 internal 3,4,5,6 internal If this data protocol is addressed to an expansion board, it is used to issue a command to energize a dis‐...
Page 697: Modbus
Data Protocols > Modbus > Protocol 5010 (Basic Visua... If this data protocol is addressed to an expansion board, it is used to issue a command to energize a dis‐ crete output of the expansion board (parameter 8009 is written). If this data protocol is addressed to an easYgen, it is used to transmit the state of a discrete input of an expansion board (parameter 8015 is written).
Page 698 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450008 450007 reserved 450009 450008 reserved 450010 450009 Generator frequency 0.01 450011 450010 Total generator power scaled defined by index 3181 (modicon Address 450002) 450012 450011 Total generator reactive power scaled defined by index 3181 (modicon Address 450002) 450013...
Page 699 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 450028 450027 reserved 450029 450028 5541 Setpoint frequency 450030 450029 5641 Setpoint power factor (cosphi) 450031 450030 Mains frequency 0.01 450032 450031 Total mains power scaled defined by index 3181 (modicon Address 450002) 450033 450032...
Page 700 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450046 450045 Nominal real power in system 0.01 (Refer‐ ence value param‐ eter 1825 106.) 450047 450046 Real power in system 0.01 (Refer‐ ence value param‐ eter 1825 106.) 450048 450047 Reserve real power in system 0.01 (Refer‐...
Page 701 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 450066 450065 10156 Analog input 10 changeable 450067 450066 reserved 450068 450067 reserved 450069 450068 10310 Analog output 1 0,01 450070 450069 10311 Analog output 2 0,01 450071 450070 reserved 450072 450071 10318 Analog output 4 0,01...
Page 702 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450099 450098 reserved 450100 450099 1735 Control mode (STOP/AUTO/MANUAL) Mask: 000Fh (enum.) 1 = AUTO 2 = STOP 4 = MANUAL 450101 450100 10202 State Display ID description refer to (enum.) Chapter 9.5.3 “Status Messages”...
Page 703 Data Protocols > Modbus> Protocol 5010 (Basic Visua... Free PID Controller 3: Raise Command Mask: 0100h Free PID Controller 2: Lower Command Mask: 0080h Free PID Controller 2: Raise Command Mask: 0040h Stopping Magnet is active Mask: 0020h Excitation AVR is active (Run-up Synchroni‐ Mask: 0010h zation) The genset runs mains parallel...
Page 704 Data Protocols > Modbus > Protocol 5010 (Basic Visua... Reactive power load share is active Mask: 0100h Generator with a closed GCB is requested Mask: 0080h LDSS: The Engine shall start Mask: 0040h LDSS: The Engine shall stopped Mask: 0020h LDSS: The Engine shall stopped, if possible Mask: 0010h LDSS: Minimum Running Time is active...
Page 705 Data Protocols > Modbus> Protocol 5010 (Basic Visua... Mask: 0800h Relay-Output 17, Mask: 0400h Relay-Output 18, Mask: 0200h Relay-Output 19, Mask: 0100h Relay-Output 20, Mask: 0080h Relay-Output 21, Mask: 0040h Relay-Output 22, internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h Open Collector Output (Sinking output)
Page 706 Data Protocols > Modbus > Protocol 5010 (Basic Visua... Mask: 1000h only: External Discrete Output DO 29 Mask: 0800h only: External Discrete Output DO 28 Mask: 0400h only: External Discrete Output DO 27 Mask: 0200h only: External Discrete Output DO 26 Mask: 0100h only: External Discrete Output DO 25 Mask: 0080h...
Page 707 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 4000h internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h Alarm class F latched Mask: 0020h Alarm class E latched Mask: 0010h Alarm class D latched...
Page 708 Data Protocols > Modbus > Protocol 5010 (Basic Visua... internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h...
Page 709 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal Mask: 0002h internal...
Page 710 Data Protocols > Modbus > Protocol 5010 (Basic Visua... internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h...
Page 711 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal Mask: 0002h internal...
Page 712 Data Protocols > Modbus > Protocol 5010 (Basic Visua... internal Mask: 4000h internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h...
Page 713 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal...
Page 714 Data Protocols > Modbus > Protocol 5010 (Basic Visua... internal Mask: 8000h internal Mask: 4000h internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h...
Page 715 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 4000h internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal...
Page 716 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450140 450139 Alarms Digital Inputs 1 active (reserved) internal Mask: 8000h internal Mask: 4000h internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal...
Page 717 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 450142 450141 Alarms External Digital Inputs active (reserved) internal Mask: 8000h internal Mask: 4000h internal Mask: 2000h internal Mask: 1000h internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h internal...
Page 718 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 16212 Mask: 0002h only: External Digital Input 18 16202 Mask: 0001h only: External Digital Input 17 450144 450143 Alarm External Digital Inputs 1 active (reserved) internal Mask: 8000h internal Mask: 4000h internal Mask: 2000h internal...
Page 719 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 0004h internal Mask: 0002h internal Mask: 0001h 450146 450145 Alarms Digital Inputs 2 active (reserved) reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h...
Page 720 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 10024 Alarm flexible limit 7 Mask: 0040h 10023 Alarm flexible limit 6 Mask: 0020h 10022 Alarm flexible limit 5 Mask: 0010h 10021 Alarm flexible limit 4 Mask: 0008h 10020 Alarm flexible limit 3 Mask: 0004h 10019 Alarm flexible limit 2...
Page 721 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 10040 Alarm flexible limit 23 Mask: 0040h 10039 Alarm flexible limit 22 Mask: 0020h 10038 Alarm flexible limit 21 Mask: 0010h 10037 Alarm flexible limit 20 Mask: 0008h 10036 Alarm flexible limit 19 Mask: 0004h 10035 Alarm flexible limit 18...
Page 722 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 10056 Alarm flexible limit 39 Mask: 0040h 10055 Alarm flexible limit 38 Mask: 0020h 10054 Alarm flexible limit 37 Mask: 0010h 10053 Alarm flexible limit 36 Mask: 0008h 10052 Alarm flexible limit 35 Mask: 0004h 10051 Alarm flexible limit 34...
Page 723 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 10062 Mask: 0020h Analog inp. 5, wire break or shortcut, 10063 Mask: 0040h Analog inp. 6, wire break or shortcut, 10064 Mask: 0080h Analog inp. 7, wire break or shortcut, 10065 Mask: 0100h Analog inp.
Page 724 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 10223 Mask: 0004h only: only: Ext. Analog Inp. 3, wire break 10224 Mask: 0008h only: only: Ext. Analog Inp. 4, wire break 10225 Mask: 0010h only: only: Ext. Analog Inp. 5, wire break 10226 Mask: 0020h...
Page 725 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask: 0400h internal Mask: 0800h internal Mask: 1000h internal Mask: 2000h internal Mask: 4000h internal Mask: 8000h 450164 450163 reserved 450165 450164 reserved 450166 450165 5195 internal Mask: 8000h 5189 internal Mask: 4000h 5183 Free alarm 4...
Page 726 Data Protocols > Modbus > Protocol 5010 (Basic Visua... internal Mask: 0040h internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal Mask: 0002h internal Mask: 0001h 450168 450167 reserved 450169 450168 reserved 450170 450169 reserved 450171 450170 reserved 450172...
Page 727 Data Protocols > Modbus> Protocol 5010 (Basic Visua... internal Mask 8000h internal Mask 4000h On Malfunction Lamp Mask 2000h Off Malfunction Lamp Mask 1000h internal Mask 0800h internal Mask 0400h On Red Stop Lamp Mask 0200h Off Red Stop Lamp Mask 0100h internal Mask 0080h...
Page 728 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450194 450193 15109 J1939 MTU ADEC ECU Failure Codes 450195 450194 reserved 450196 450195 15304 J1939 Engine Stop Information (e.g., "Missing" Value="65535" DEUTZ-specific EMR2 J1939-Message). "Error" Value="65279" Please refer to specific ECU documentation for details.
Page 729 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 450206 450205 15205 Engine Oil Pressure (SPN 100) 450207 450206 15307 Fuel Rate (SPN 183) 450208 450207 15206 Coolant Level (SPN 111) 450209 450208 15207 Throttle position (SPN 91) 450210 450209 15208 Load at current Speed (SPN 92) 450211 450210...
Page 730 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450241 450240 15239 Engine Intercooler Thermostat Opening (SPN1134) 450242 450241 15240 Engine Oil Temperature 2 (SPN1135) °C 450243 450242 15241 Engine ECU Temperature (SPN1136) °C 450244 450243 15242 Exhaust Gas Port 1 Temperatures °C (SPN1137) 450245...
Page 731 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 450264 450263 15262 Main Bearing 1 Temperatures (SPN1157) °C 450265 450264 15263 Main Bearing 2 Temperatures (SPN1158) °C 450266 450265 15264 Main Bearing 3 Temperatures (SPN1159) °C 450267 450266 15265 Main Bearing 4 Temperatures (SPN1160) °C 450268 450267...
Page 732 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450290 450289 15288 Turbo 4 Turbine Outlet Temperature °C (SPN1187) 450291 450290 15289 Engine Aux. Coolant Pressure (SPN1203) 450292 450291 15290 Pre-filter Oil Pressure (SPN1208) 450293 450292 15291 Engine Aux. Coolant Temperature °C (SPN1212) 450294...
Page 733 Data Protocols > Modbus> Protocol 5010 (Basic Visua... 450321 450320 reserved 450322 450321 reserved 450323 450322 Total gen. power 450325 450324 Total gen. reactive power 450327 450326 Total gen. apparent power 450329 450328 Av. Gen. Wye-Voltage 450331 450330 Av. Gen. Delta-Voltage 450333 450332 Av.
Page 734 Data Protocols > Modbus > Protocol 5010 (Basic Visua... 450385 450384 Total mains power 450387 450386 Total mains reactive power 450389 450388 Av. Mains Wye-Voltage 450391 450390 Av. Mains Delta-Voltage 450393 450392 Av. Mains Current 0.001 450395 450394 Mains current L1 0.001 450397 450396...
Page 735: Additional Data Identifier
Data Protocols > Additional Data Identifier > Transmit Data 450445 450444 15201 Total engine hours (j1939-HOURS) 450447 450446 reserved 450449 450448 reserved 450451 450450 reserved 450453 450452 reserved 450455 450454 Average LS5 Delta Mains voltage L-L 450457 450456 Average LS5 Wye Mains voltage L-N 450459 450458 Active power LS5...
Page 736 Data Protocols > Additional Data Identifier > Transmit Data Bit 7 Not used Bit 6 Not used Bit 5 Not used Bit 4 Ext. Acknowledge (rising To acknowledge, a 0 must be written edge) Must be set twice and then a 1 to acknowledge Bit 3 Must always be set to 0...
Page 737 Data Protocols > Additional Data Identifier> Transmit Data Fig. 329: : Remote control - start/stop priority Fig. 329 shows the reaction of the command variable on the var‐ ious status changes of the bits. The easYgen does react on the disabling of the start bit, but only on the enabling of the stop bit.
Page 738 Data Protocols > Additional Data Identifier > Transmit Data Bit 4 = 1 Request voltage setpoint 2 – this bit activates the LogicsManager command variable [04.37] "Remote voltage setpoint 2" and is dedicated for switching from voltage setpoint 1 to voltage set‐ point 2 Bit 3 = 1 Bit 2 = 1...
Page 739 Data Protocols > Additional Data Identifier> Transmit Data This value may be used as data source "[05.06] Inter‐ face pwr. setp." via the Analog Manager. No password is required to write this value. This object is required to transmit the active power set‐ point for active power control.
Page 740 Data Protocols > Additional Data Identifier > Transmit Data This value may be used as data source "[05.09] Inter‐ face volt.setp." via the Analog Manager. No password is required to write this value. This object is required to transmit the voltage setpoint for voltage control.
Page 741 Data Protocols > Additional Data Identifier> Transmit Data This object is required to receive the state of the external discrete inputs 17 to 32 (e.g. of a Phoenix expansion card). The data type is UNSIGNED16. Bit 15 External discrete input 32 [DIex32] Bit 14 External discrete input 31 [DIex31] Bit 13...
Page 742: Receive Data
Data Protocols > Additional Data Identifier > Receive Data The external analog inputs 1 to 16 have the following parameter IDs: Object 4008 4009 400A 400B 400C 400D 400E 400F 8200 8201 8202 8203 8204 8205 8206 8207 Object 4010 4011 4012 4013...
Page 743 Data Protocols > Additional Data Identifier> Receive Data This object is required to control the external outputs (relays) 17 to 32 (e.g. of a Phoenix expansion card). The data type is UNSIGNED16. Bit 15 External discrete output 32 [Rex32] Bit 14 External discrete output 31 [Rex31] Bit 13 External discrete output 30 [Rex30]...
Page 744: Analog Manager Reference
Analog Manager Reference > Data Sources > Group 00: Internal Values For a description of the configuration parameters for the analog output refer to the Chapter 4.5.7 “Analog Outputs” on page 282 For a description of the configuration parameters for the flexible limits refer to Chapter 4.4.5 “Flexible Limits”...
Page 745: Group 01: Generator Values
Analog Manager Reference > Data Sources > Group 01: Generator Values 00.12 System total real power System rated active power (parameter 1825 106), (own segment) 00.13 System reserve real power System rated active power (parameter 1825 106), (own segment) 00.14 Active power LS5 Mains rated active power (parameter 1748...
Page 746: Group 02: Mains Values
Analog Manager Reference > Data Sources > Group 02: Mains Values 01.20 Generator power factor Power factor 1 01.21 Generator power factor L1 Power factor 1 01.22 Generator power factor L2 Power factor 1 01.23 Generator power factor L3 Power factor 1 01.24 Generator total real power Generator rated real power...
Page 747 Analog Manager Reference > Data Sources > Group 05: Controller Setpo... 02.24 Mains total power Mains rated real power 02.25 Mains power L1-N Mains rated real power 02.28 Mains total reactive power Mains rated reactive power 02.29 Mains reactive power L1-N Mains rated reactive power 02.32 Mains total apparent power...
Page 748 Analog Manager Reference > Data Sources > Group 06: DC Analog Input ... 05.16 Discrete PF +/- 05.17 Used frequency setpoint 05.18 Used frequency setpoint ramp 05.19 Used power setpoint 05.20 Used power setpoint ramp 05.21 Used voltage setpoint 05.22 Used voltage setpoint ramp 05.23 Used PF setpoint...
Page 749 Analog Manager Reference > Data Sources > Group 07: Engine Values 1 ... If the analog input type (parameter 1000 256) is configured to VDO or Pt100, the following display value formats apply: VDO 5 bar 0.01 bar 5.0 bar VDO 10 bar 0.01 bar 6.6 bar...
Page 750 Analog Manager Reference > Data Sources > Group 07: Engine Values 1 ... 07.24 SPN 176: Turbo Oil Temperature 07.25 SPN 177: Transmission Oil Temperature 07.26 SPN 183: Fuel Rate 07.27 SPN 190: Engine Speed 07.28 SPN 441: Auxiliary Temperature 1 07.29 SPN 442: Auxiliary Temperature 2 07.30...
Page 751 Analog Manager Reference > Data Sources> Group 07: Engine Values 1 ... 07.61 SPN 1156: Exhaust Gas Port 20 Temperature 07.62 SPN 1157: Main Bearing 1 Temperature 07.63 SPN 1158: Main Bearing 2 Temperature 07.64 SPN 1159: Main Bearing 3 Temperature 07.65 SPN 1160: Main Bearing 4 Temperature 07.66...
Page 752 Analog Manager Reference > Data Sources > Group 08: External Analog ... 07.98 SPN 2434: Left Exhaust Gas Temperature 07.99 SPN 2629: Turbo 1 Compressor Outlet Temperature : the following External AI´s are applicable with package 1 only “Display value 08.01 Ext.
Page 753: Reference Values
Analog Manager Reference > Reference Values > Generator Rated Voltage 09.01 SPN 3644: Engine Derate Request Gen. rated active power [kW] (parameter 1752 105) 09.02 SPN 0158: Battery Potential Switched Battery voltage 24 V 09.08 SPN 1761: Aftertr.1 Exh.Tank1 Lev. 09.09 SPN 3031: Aftertr.1 Exh.Tank1 Temp.
Page 754: Mains Rated Voltage
Analog Manager Reference > Reference Values > Rated Frequency All mains voltage values (wye, delta, average, and peak values) refer to the mains rated voltage (parameter 1768 105). The mains rated voltage (parameter 1768 105) is con‐ figured to 400 V. The source value at maximum output is configured to 110.00 % (of the rated voltage i.e.
Page 755: Generator Rated Active Power
Analog Manager Reference > Reference Values > Generator Rated Reactive P... All generator active power values refer to the generator rated active power (parameter 1752 105). The generator rated active power (parameter 1752 105) is configured to 500 kW. The source value at maximum output is configured to 120.00 % (of the rated active power i.e.
Page 756: Mains Rated Reactive Power
Analog Manager Reference > Reference Values > Mains Rated Reactive Power The above example is valid for inductive/lagging power. If capacitive/leading power is to be output, the settings for the source value at min/max output must be negative. All mains active power values refer to the mains rated active power (parameter 1748 106).
Page 757: Generator Rated Apparent Power
Analog Manager Reference > Reference Values > Generator Rated Apparent P... The mains rated reactive power (parameter 1746 106) is configured to 500 kvar. The source value at maximum output is configured to 120.00 % (of the rated reactive power i.e. 600 kvar). The source value at minimum output is configured to 0.00 % (of the rated reactive power i.e.
Page 758: Mains Rated Apparent Power
Analog Manager Reference > Reference Values > Mains Rated Apparent Power The generator rated active power (parameter 1752 105) is configured to 200 kW. The generator rated reactive power (param‐ eter 1758 105) is configured to 200 kvar. The generator rated apparent power is: S = √(200 + 200 ) = 282.84 kVA.
Page 759: Generator Rated Current
Analog Manager Reference > Reference Values > Generator Rated Current The power factor is scaled linear over a range from 0001 to 9999 according to the following: Power factor leading 0.01 corresponds with a value of 0001 (i.e. 00.01 % of the value range). Power factor leading 0.50 corresponds with a value of 2500 (i.e.
Page 760: Mains Rated Current
Analog Manager Reference > Reference Values > Rated Speed The generator rated current (parameter 1754 105) is configured to 1000 A. The source value at maximum output is configured to 110.00 % (of the rated current i.e. 1100 A). The source value at minimum output is configured to 10.00 % (of the rated current i.e.
Page 761: Battery Voltage
Analog Manager Reference > Reference Values > Busbar 1 Rated Voltage The rated speed (parameter 1601 105) is configured to 1500 rpm. The source value at maximum output is configured to 120.00 % (of the rated speed i.e. 1800 rpm). The source value at minimum output is configured to 0.00 % (of the rated speed i.e.
Page 762: Display Value Format
Analog Manager Reference > Reference Values > Display Value Format The busbar 1 rated voltage (parameter 1781 105) is configured to 400 V. The source value at maximum output is configured to 110.00 % (of the rated voltage i.e. 440 V). The source value at minimum output is configured to 10.00 % (of the rated voltage i.e.
Page 763: Logicsmanager Reference
LogicsManager Reference > LogicsManager Overview VDO 5 bar 0.01 bar 5.0 bar VDO 10 bar 0.01 bar 6.6 bar VDO 120 °C 1 °C 69 °C VDO 150 °C 1 °C 73 °C Pt100 1 °C 103 °C Table 116: Display value format The LogicsManager is used to customize the sequence of events in the control unit such as the start command of the engine or the operation of control unit relay outputs.
Page 764 LogicsManager Reference > LogicsManager Overview A list of over 400 parameters and functions is provided for the command inputs. Examples of the parameters that may be configured into these commands are generator undervoltage thresholds 1 and 2, start fail, and cool down. These command variables are used to control the output func‐...
Page 765: Logical Symbols
LogicsManager Reference > Logical Symbols Using the values specified in the above table, the chain of com‐ mands of the LogicsManager (for example: operating the relays, setting the flags, specification of the automatic functions) is config‐ ured as follows: [Ax] = ( ( [C1] & [S1] ) & [O1] & ( [C2] & [S2] ) ) & [O2] & ( [C3] & [S3] ) Relay [R2] shall energize, whenever "Discrete input [DI 02]"...
Page 766: Logical Outputs
LogicsManager Reference > Logical Outputs easYgen (default: IEC) DIN 40 700 NAND US MIL (configurable) IEC617-12 NXOR 0 0 0 0 0 0 0 0 1 0 0 1 0 0 1 0 0 0 0 1 0 0 1 1 0 1 1 0 1 0 0 1 0...
Page 767 LogicsManager Reference > Logical Outputs Flag 7 Internal flag 7 00.07 Flag 8 Internal flag 8 00.08 Flag 9 Internal flag 9 00.30 Flag 10 Internal flag 10 00.31 Flag 11 Internal flag 11 00.32 Flag 12 Internal flag 12 00.33 Flag 13 Internal flag 13...
Page 768 LogicsManager Reference > Logical Outputs Firing speed Firing (ignition) speed is reached (parameter 12500 301) 00.29 Synchronization mode RUN Activation of RUN synchronization mode (parameter 12908 253) 00.40 Transistor out 1-Status 00.79 only; Transistor (sinking) output SO1 (parameter 12790 414) Transistor out 2-Status 00.80 only;...
Page 769 LogicsManager Reference > Logical Outputs All relays may be controlled directly by the LogicsManager depending on the respective application mode. Relay 1 If this logical output becomes true, the relay output 1 will be activated 00.41 (Ready for operation OFF) Relay 2 If this logical output becomes true, the relay output 2 will be activated 00.42...
Page 770 LogicsManager Reference > Logical Outputs External DO 5 If this logical output becomes true, the external relay output 5 will be activated 00.67 External DO 6 If this logical output becomes true, the external relay output 6 will be activated 00.68 External DO 7 If this logical output becomes true, the external relay output 7 will be activated...
Page 771 LogicsManager Reference > Logical Outputs Term. None GCB/ GCB/ GCB/GGB/ GCB/ GCB/L- GCB/GGB/ GCB/L- GCB/L- open L-MCB GGB/L- Internal relay outputs, board #1 [R 01] 41/42 'Ready for operation'; additionally programmable with LogicsManager Only relay [R 01] has an inverse logic. The relay opens (all other relays close), if the logical output of the LogicsManager becomes TRUE.
Page 772: Logical Command Variables
LogicsManager Reference > Logical Command Variables [R 17] 129/13 LogicsManager; pre-assigned with 'Alarm class C, D, E, F active' [R 18] 131/13 LogicsManager; pre-assigned with 'Alarm class C, D, E, F active' [R 19] 133/13 LogicsManager; pre-assigned with 'Alarm class C, D, E, F active' [R 20] 135/13 LogicsManager;...
Page 773: Group 00: Flags Condition 1
LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1 Flags condition 1 Logic command variables 00.01-00.99 Internal Flags are the result of the output of the logic ladders from Flag 1 to 16. Flags are internal logic that can be sent to other flags or Command variables.
Page 774 LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1 00.20 LM: Automatic idle mode Automatic idle speed mode (blocks Internal calculation alarm for undervoltage, underfre‐ Refer to parameter 12570 306. quency, and underspeed automati‐ cally for a set time) 00.21 LM: Discrete f/P + Raise frequency / real power setpoint Internal calculation...
Page 775 LogicsManager Reference > Logical Command Variables> Group 00: Flags Condition 1 00.44 LM: Relay 4 00.45 LM: Relay 5 00.46 LM: Relay 6 00.47 LM: Relay 7 00.48 LM: Relay 8 00.49 LM: Relay 9 00.50 LM: Relay 10 00.51 LM: Relay 11 00.52 LM: Relay 12...
Page 776 LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1 00.79 LM: Transistor out 1-Status Refer to parameter 12790 p. 414 only: Transistor Output Chapter 4.8.2 “ Counter (Sinking Output) SO1 activated Pulses (Transistor Output)” on page 413 for more details. 00.80 LM: Transistor out 2-Status Refer to parameter...
Page 777: Group 02: Systems Condition
LogicsManager Reference > Logical Command Variables > Group 02: Systems Condition 00.98 LM: F/P control Activation of active power control 00.99 LM: V/Q control Activation of reactive power control Alarm system Logic command variables 01.01-01.11 Alarm classes may be configured as command variables for all log‐ Chapter 9.5.1 “Alarm ical outputs in the LogicsManager.
Page 778 LogicsManager Reference > Logical Command Variables > Group 02: Systems Condition The status of the system may be used as command variable in a logical output to set parameters for customized operations. 02.01 Firing speed Firing speed recognized (via MPU/gen. TRUE as long as at least firing speed is measured (defined detected frequency / LogicsManager)
Page 779: Group 03: Engine Control
LogicsManager Reference > Logical Command Variables > Group 03: Engine Control 02.20 Reserved 02.21 Busbar 1 is dead Busbar 1 is dead TRUE as long as the busbar voltage is below the value con‐ figured in parameter 5820 p. 240 (Dead bus detection max.
Page 780 LogicsManager Reference > Logical Command Variables > Group 04: Applications Con... 03.20 Three-position controller output: fre‐ TRUE if the respective three-position controller issues the respective con‐ quency / active power (governor) trol pulse raise 03.21 Three-position controller output: fre‐ quency / active power (governor) lower 03.22 Three-position controller output:...
Page 781 LogicsManager Reference > Logical Command Variables> Group 04: Applications Con... These operating statuses may be used as command variable in a logical output to set parameters for customized operations. 04.01 Auto mode AUTOMATIC operating mode active TRUE in AUTOMATIC operating mode 04.02 Stop mode STOP operating mode active...
Page 782 LogicsManager Reference > Logical Command Variables > Group 04: Applications Con... 04.22 Opening MCB Opening MCB is active TRUE if an MCB open command is issued until DI 7 (Reply active GCB) is energized 04.23 Closing MCB Closing MCB is active TRUE if an MCB close command is issued;...
Page 783 LogicsManager Reference > Logical Command Variables > Group 05: Engine Related A... 04.43 LD start/stop Load-dependent start/stop is activated Internal calculation Refer to parameter 12930 316. Chapter 7 “Interfaces And Protocols” 04.44 Interface Control 1 Free control bit 1 is activated Refer to on page 585 04.45...
Page 784 LogicsManager Reference > Logical Command Variables > Group 06: Generator Relate... 05.06 Engine stop malfunction 05.07 Speed/frequency mismatch 05.08 Start fail 05.09 Maintenance days exceeded 05.10 Maintenance hours exceeded 05.11 Charge alternator low voltage 05.12 Reserved 05.13 Red stop lamp 05.14 Amber warning lamp 05.15...
Page 785 LogicsManager Reference > Logical Command Variables > Group 07: Mains Related Al... 06.12 Generator reverse/reduced power (limit) 1 06.13 Generator reverse/reduced power (limit) 2 06.14 Generator overload IOP (limit) 1 06.15 Generator overload IOP (limit) 2 06.16 (Generator) unbalanced load (limit)1 06.17 (Generator) unbalanced load (limit) 2 06.18...
Page 786 LogicsManager Reference > Logical Command Variables > Group 08: System Related A... 07.09 Mains underfrequency (limit) 2 07.10 Mains overvoltage (limit) 1 07.11 Mains overvoltage (limit) 2 07.12 Mains undervoltage (limit) 1 07.13 Mains undervoltage (limit) 2 07.14 Mains phase shift 07.15 Mains df/dt 07.16...
Page 787: Group 09: Discrete Inputs
LogicsManager Reference > Logical Command Variables > Group 09: Discrete Inputs 08.07 MCB fail to close 08.08 MCB fail to open 08.09 Reserved 08.10 CAN J1939 communication alarm 08.11 Reserved 08.12 Reserved 08.13 Reserved 08.14 Reserved 08.15 Reserved 08.16 Parameter alignment 08.17 Missing members 08.18...
Page 788: Group 10: Analog Inputs
LogicsManager Reference > Logical Command Variables > Group 10: Analog Inputs The discrete inputs may be used as command variable in a logical output to set parameters for customized operations. 09.01 DI 1 (Discrete input [DI 01]) TRUE = logical "1" (delay times and N.O./N.C.
Page 789: Group 11: Clock And Timer
LogicsManager Reference > Logical Command Variables > Group 11: Clock And Timer The analog inputs may be used as command variable in a logical output. 10.01 Analog input AI 01 wire break TRUE = measured value out of range 10.02 Analog input AI 02 wire break FALSE = logical "0"...
Page 790 LogicsManager Reference > Logical Command Variables > Group 12: External Discret... 11.04 Active day (equal to setting) Refer to parameter 1663 409. 11.05 Active hour (equal to setting) Refer to parameter 1662 409. 11.06 Active minute (equal to setting) Refer to parameter 1661 409.
Page 791 LogicsManager Reference > Logical Command Variables > Group 14: External Discret... Discrete outputs Logic command variables 13.01-13.12; package 2: 13.01-13.22 The discrete outputs may be used as command variable in a log‐ ical output. 13.01 Discrete output DO1 [R01] TRUE = logical "1" (this condi‐ tion indicates the logical status 13.02 Discrete output DO2 [R02]...
Page 792: Group 15: Flexible Limits
LogicsManager Reference > Logical Command Variables > Group 15: Flexible Limits The external discrete outputs may be used as command variable in a logical output. 14.01 External discrete output DO1 [R.E01] TRUE = logical "1" (this condi‐ tion indicates the logical status 14.02 External discrete output DO2 [R.E02] of the relays, which are con‐...
Page 793 LogicsManager Reference > Logical Command Variables > Group 17: Alarm System 2 (... 15.11 Flexible analog limit 11 (triggered) 15.12 Flexible analog limit 12 (triggered) 15.13 Flexible analog limit 13 (triggered) 15.14 Flexible analog limit 14 (triggered) 15.15 Flexible analog limit 15 (triggered) 15.16 Flexible analog limit 16 (triggered) 15.17...
Page 794 LogicsManager Reference > Logical Command Variables > Group 18: Transistor Outpu... The transistor outputs may be used as command variable in a log‐ ical output. 17.01 Reserved 17.02 Reserved 17.03 Reserved 17.04 Reserved 17.05 Missing member 4105 17.06 Para.alignment 4105 Parameters are aligned to VDE-AR-N 4105 conditions 17.07...
Page 795 LogicsManager Reference > Logical Command Variables > Group 23: External Discret... External discrete inputs 2 Logic command variables 22.01-22.16 : No. 22.01..22.16 "External discrete input D.E17..32 are available at package 1 only. Additional discrete inputs from an expansion board (i.e. IKD 1 extension board) may be used as command variable in a logical output.
Page 796: Group 24: Flags Condition 2
LogicsManager Reference > Logical Command Variables > Group 24: Flags Condition 2 FALSE = logical "0" (this condi‐ 23.04 External discrete output DO20 [R.E20] tion indicates the logical status 23.05 External discrete output DO21 [R.E21] of the relays, which are con‐ nected via external expansion 23.06 External discrete output DO22 [R.E22]...
Page 797 LogicsManager Reference > Logical Command Variables> Group 24: Flags Condition 2 24.15 : LM: External relay DO 31 24.16 : LM: External relay DO 32 24.17 LM: PID1 ctrl.release Enables PID 1 con‐ Internal calculation trol Refer to parameter 5580 377.
Page 798 LogicsManager Reference > Logical Command Variables > Group 24: Flags Condition 2 24.44 Reserved 24.45 Reserved 24.46 LM: GCB open in MAN TRUE, if the LogicsManager condition is fulfilled (LM: 12976) 24.47 LM: GCB close in MAN TRUE, if the LogicsManager condition is fulfilled (LM: 12977) 24.48 LM: MCB open in MAN...
Page 799 LogicsManager Reference > Logical Command Variables > Group 26: Flags Of LS5 (33... Ext. AI1-16 are available at package 1 only. Ext. analog inputs Logic command variables 25.01-25.16 25.01 Ext. AI 1 wire break-status TRUE, if wire break of dedicated ext.
Page 800 LogicsManager Reference > Logical Command Variables > Group 26: Flags Of LS5 (33... 26.04 Flag 4 LS5 device 33 TRUE if LogicsManager 12955 in LS-5 device no. {x} is acti‐ vated [x = 33 to 48] 26.05 Flag 5 LS5 device 33 TRUE if LogicsManager 12956 in LS-5 device no.
Page 801 LogicsManager Reference > Logical Command Variables> Group 26: Flags Of LS5 (33... 26.38 Flag 3 LS5 device 40 26.39 Flag 4 LS5 device 40 26.40 Flag 5 LS5 device 40 26.41 Flag 1 LS5 device 41 26.42 Flag 2 LS5 device 41 26.43 Flag 3 LS5 device 41 26.44...
Page 802 LogicsManager Reference > Logical Command Variables > Group 27: Flags Of LS5 (49... 26.75 Flag 5 LS5 device 47 26.76 Flag 1 LS5 device 48 26.77 Flag 2 LS5 device 48 26.78 Flag 3 LS5 device 48 26.79 Flag 4 LS5 device 48 26.80 Flag 5 LS5 device 48 Flags of LS5 (49 to 64)
Page 803 LogicsManager Reference > Logical Command Variables> Group 27: Flags Of LS5 (49... 27.18 Flag 3 LS5 device 52 27.19 Flag 4 LS5 device 52 27.20 Flag 5 LS5 device 52 27.21 Flag 1 LS5 device 53 27.22 Flag 2 LS5 device 53 27.23 Flag 3 LS5 device 53 27.24...
Page 804 LogicsManager Reference > Logical Command Variables > Group 28: LS5 System Condi... 27.55 Flag 5 LS5 device 59 27.56 Flag 1 LS5 device 60 27.57 Flag 2 LS5 device 60 27.58 Flag 3 LS5 device 60 27.59 Flag 4 LS5 device 60 27.60 Flag 5 LS5 device 60 27.61...
Page 805: Factory Settings
LogicsManager Reference > Factory Settings 28.05 Command 5 to LS5 easYgen (OR) 28.06 Command 6 to LS5 easYgen (OR) These command variables can be taken also to exchange binary information between the easYgens. A typical example here by is to command 'droop mode' to all neighbor easYgen.
Page 806 LogicsManager Reference > Factory Settings dependent on [DI 02] If TRUE, the engine is started in AUTOMATIC operating mode. TRUE once discrete input [DI 02] is energized. Note: This function is pre-configured and may be acti‐ vated by passing through the command variables [00.08] LM: Flag 8 or [04.03] Remote request ('―' instead of '0').
Page 807 LogicsManager Reference > Factory Settings FALSE If TRUE the unit changes into AUTOMATIC operating mode. Deactivated by default. FALSE If TRUE the unit changes into MANUAL operating mode. Deactivated by default. FALSE If TRUE the unit changes into STOP operating mode. Deactivated by default.
Page 808 LogicsManager Reference > Factory Settings FALSE If TRUE, the frequency/load setpoint will be lowered. Deactivated by default. FALSE If TRUE, the voltage/power factor setpoint will be raised. Deactivated by default. FALSE If TRUE, the voltage/power factor setpoint will be lowered. Deactivated by default.
Page 809 LogicsManager Reference > Factory Settings dependent on start If TRUE, the control performs a critical mode operation. failure and [DI 01] Deactivated by default. TRUE, if no start failure is present and/or discrete input [DI 01] is not energized. Not available in operation modes "STOP" and "MAN". FALSE If TRUE, the unit recognizes that the ignition speed has been reached.
Page 810 LogicsManager Reference > Factory Settings FALSE If TRUE, the PERMISSIVE synchronization mode is ena‐ bled. Deactivated by default. Only available in operating mode "AUTO" and application mode FALSE If TRUE, the RUN synchronization mode is enabled. Deactivated by default. Only available in operating mode "AUTO" and application mode FALSE If TRUE, the frequency setpoint 2 is enabled.
Page 811 LogicsManager Reference > Factory Settings dependent on [DI 06] If TRUE, the MCB is enabled. and MCB closure and TRUE, if discrete input [DI 06] is energized and/or MCB mains phase did not fail to close and/or no mains phase rotation mis‐ rotation match is detected.
Page 812 LogicsManager Reference > Factory Settings FALSE Relay will be de-energized if unit is not ready for operation or the logics manager output is TRUE. Deactivated by default Note: This function is pre-configured and may be activated by passing through the command vari‐ ables [01.09] Shutdown alarm or [04.01] Oper‐...
Page 813 LogicsManager Reference > Factory Settings FALSE In application mode = freely configurable relay (unas‐ signed) In application mode "Command: close GCB" Deactivated by default dependent on application mode and In application mode pre-configured to mains Logics Com‐ decoupling. Relay energizes if the internal condi‐ mand Variable tion "Mains decoupling"...
Page 814 LogicsManager Reference > Factory Settings dependent on Logics Com‐ mand Variable In application mode [01.08] pre-configured to alarm class A or B. Relay energizes if one of the alarm classes A or B is active In application mode "Com‐ mand: open GGB" dependent on Logics Com‐...
Page 815: Event And Alarm Reference
Event And Alarm Reference > Alarm Classes freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable unassigned freely configurable...
Page 816 Event And Alarm Reference > Alarm Classes Warning Alarm This alarm does not interrupt the unit operation. An output of the centralized alarm occurs and the command variable 3.05 (horn) is issued. Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn). Soft unloading Cool down time Shutdown Alarm...
Page 817: Status Messages
Event And Alarm Reference > Status Messages °C → °F T [°F] = (T [°C] x 1.8) + 32 °F → °C T [°C] = (T [°F] – 32) / 1.8 bar → psi P [psi] = P [bar] x 14.503 psi →...
Page 818 Event And Alarm Reference > Status Messages GCB ￫ MCB Delay 13261 If the breaker logic is configured to Open Transition and a transfer from generator to mains supply is initi‐ ated, the transfer time delay will start after the replay "GCB is open" is received. The MCB close command will be issued after the transfer time has expired.
Page 819 Event And Alarm Reference > Status Messages MCB ￫ GGB Delay 13273 If the breaker logic is configured to Open Transition and a transfer from mains to generator supply is initi‐ ated, the transfer time delay will start after the reply "MCB is open" is received. The GGB close command will be issued after the transfer time has expired.
Page 820 Event And Alarm Reference > Status Messages Synchronization GCB 13259 The control tries to synchronize the GCB. Synchronization GGB 13269 The control tries to synchronize the GGB. Synchronization MCB 13260 The control tries to synchronize the MCB. Turning 13212 Before the fuel solenoid opens and the ignition of the gas engine is energized the remaining fuel, that may be present in the combustion chamber, will be removed by a purging operation.
Page 821: Event History
Event And Alarm Reference > Event History > Event Messages The event history is a 300 entry FIFO (First In/First Out) memory for logging alarm events and operation states of the unit. As new event messages are entered into the history, the oldest messages are deleted once 300 events have occurred.
Page 822: Alarm Messages
Event And Alarm Reference > Event History > Alarm Messages GCB close GCB close 14703 Mains failure Mains failure 14704 Emergency run Emergency run 14705 Engine is running Engine is running 14706 Critical mode Critical mode 14707 Start up power Start up power 14778 Neutral cont.
Page 823 Event And Alarm Reference > Event History> Alarm Messages In alphabetical order: Amber warning lamp 15126 This watchdogs monitors, whether a specific alarm bit is received from the CAN J1939 interface. This ena‐ bles to configure the control in a way that a reaction is caused by this bit (e.g. warning, shutdown). No alarm can be indicated if the CAN communication fails.
Page 824 Event And Alarm Reference > Event History > Alarm Messages Eng. stop malfunct. 2504 The engine failed to stop when given the stop command. When a stop command is issued a timer starts a countdown. If speed is still detected when this timer expires the controller recognizes an unsuccessful stop of the engine.
Page 825 Event And Alarm Reference > Event History> Alarm Messages Gen. overcurrent 2 2219 The generator current has exceeded the limit value 2 for the generator overcurrent for at least the config‐ ured time and does not fall below the value of the hysteresis. Gen.
Page 826 Event And Alarm Reference > Event History > Alarm Messages Gen. underfrequency 2 1963 The generator frequency has fallen below the limit value 2 for generator underfrequency for at least the configured time and has not exceeded the value of the hysteresis. Gen.
Page 827 Event And Alarm Reference > Event History> Alarm Messages Mains import power 2 3218 The mains import power has exceeded or fallen below the limit value 2 for mains import power for at least the configured time and does not fall below or exceed the value of the hysteresis. Mains overfreq.
Page 828 Event And Alarm Reference > Event History > Alarm Messages Mains undervoltage 1 3012 The mains voltage has fallen below the limit value 1 for mains undervoltage for at least the configured time and has not exceeded the value of the hysteresis. Mains undervoltage 2 3013 The mains voltage has fallen below the limit value 2 for mains undervoltage for at least the configured time...
Page 829 Event And Alarm Reference > Event History> Alarm Messages Operat. range failed 2664 An alarm will be issued if ignition speed is exceeded and the measured values for generator and/or mains are not within the configured operating range. No alarm will be issued in idle mode. Overspeed 1 2112 The engine speed has exceeded the limit value 1 for engine overspeed for at least the configured time and...
Page 830 Event And Alarm Reference > Event History > Alarm Messages Unintended stop 2652 The easYgen expects the generator to be running but a sudden underrun of the ignition speed has been detected. {Analog input x} During measurement of the analog input a wire break was detected. This text may be assigned customer defined.
Page 831: Formulas
Formulas > Load Dependent Start Stop ... Message ID 16360 16361 16362 16364 16365 16366 16367 16368 Message ID 16369 16370 16371 16372 16373 16374 16375 16376 Message ID 16202 16212 16222 16232 16242 16252 16262 16272 Message ID 16282 16292 16302 16312...
Page 832 Formulas > Load Dependent Start Stop ... Momentary active generator real power on the busbar real active Momentary active generator rated power on the busbar rated active Preserve – PGN rated active real active 5760 Minimum permissible reserve power on busbar in isolated operation reserve isolated 5761 hysteresis in isolated operation...
Page 833: Additional Information
Additional Information > D-SUB Connector Housing Starting the First Engine Combination – PMN + PGN > PMOP setpoint real real active minimum (no engine supplies the busbar) Changing the Engine Combination to Increase Rated Power > P real active max. load parallel Changing the Engine Combination to Reduce Rated Power <...
Page 834 Additional Information > CAN Bus Pin Assignments Of... The following pin assignments are typically by third- party units. For the CAN Bus pin assignments of your Woordward device please go to Chapter 3.4 “CAN Bus Inter‐ faces” on page 90. Reserved CAN_L CAN Bus Signal (dominant low)
Page 835 Additional Information > CAN Bus Pin Assignments Of... (CAN_SHLD) Optional CAN Shield CAN_GND Ground / 0 V / V- (CAN_V+) Optional external voltage supply Vcc Table 124: Pin assignment Reserved (GND) Optional CAN ground Fig. 334: IDC/header connector CAN_L CAN bus line (dominant low) CAN_H CAN bus line (dominant high) CAN_GND...
Page 836 Additional Information > CAN Bus Pin Assignments Of... easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 837 Circuit Breaker Code Level Current Transformer Discrete Input Discrete (Relay) Output Engine Control Unit Failure Mode Indicator Generator Circuit Breaker Generator Group Breaker Current Isolated Operation in Parallel Load-Dependent Start/Stop operation Mains Circuit Breaker Mains Operation in Parallel Magnetic Pickup Unit Normally Closed (break) contact Normally Open (make) contact Occurrence Count...
Page 838 easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 839 Undervoltage..........125 Alarms..............214 Voltage asymmetry........135 Free configurable.......... 215 GGB..............203 Grid Code............158 Battery Monitoring..........222, 223 Intended use............26 BDEW..............158 IOP..............319 Isolated Parallel Operation......... 319 Bus Overload..........216 J1939 Interface........219, 220, 221 J1939 Interface..........219 Monitoring..........
Page 840 Service..............26 VDE-AR-N 4105..........154 Symbols Voltage Control..........350 in the instructions..........24 Warranty............... 26 Temperature Wiring Diagram............ 46 Cylinder Temperature........196 Use............... 26 easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 841 37528G easYgen-3400/3500 P1/P2 | Genset Control...
Page 842 easYgen-3400/3500 P1/P2 | Genset Control 37528G...
Page 844 AvK Generátory s.r.o. Handwerkstrasse 29 - 70565 Stuttgart - Germany ul. 4. kv tna 175 Phone +49 (0) 711 789 54-510 755 01 Vsetín Czech Republic Fax +49 (0) 711 789 54-101 stgt-info@woodward.com Tel.: +420 571 413 322 www.woodward-seg.cz info@woodward-seg.cz...

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Woodward easYgen-3400 P1 Manual

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