Woodward easYgen-1800 Operation Manual
Stand-alone genset controller with measuring, monitoring, and breaker control functionality.
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- Technical manual (173 pages) ,
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- Manual (156 pages)
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Summary of Contents for Woodward easYgen-1800
- Page 1 Operation Manual Genset Control easYgen-1800 37690A...
- Page 2 This is no translation but the original Technical Manual in English. Designed in Germany and Poland; manufactured in China Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54-510 Fax: +49 (0) 711 789 54-101 E-mail: stgt-info@woodward.com Internet: http://www.woodward.com © 2017 easYgen-1800 | Genset Control 37690A...
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Page 3: Table Of Contents
Disconnect during Cranking...................... 24 3.5.2 Manual Breaker Transition......................25 Trouble Shooting........................26 Appendix..........................27 Alarms and Warnings........................ 27 4.1.1 Alarm Classes........................... 27 4.1.2 Warnings........................... 27 4.1.3 Shutdown Alarms........................28 4.1.4 Trip and Stop Alarms......................... 30 37690A easYgen-1800 | Genset Control... - Page 4 Table of contents 4.1.5 Trip Alarms..........................30 Glossary And List Of Abbreviations..................33 Index............................35 easYgen-1800 | Genset Control 37690A...
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Page 5: General Information
This symbol indicates useful tips and recommen‐ dations as well as information for efficient and trouble-free operation. Additional markings To emphasize instructions, results, lists, references, and other ele‐ ments, the following markings are used in these instructions: 37690A easYgen-1800 | Genset Control... -
Page 6: General Information
Woodward assumes no liability for dam‐ ages due to: Failure to comply with the instructions in this manual... -
Page 7: Service And Warranty
Any use which exceeds or differs from the intended use shall be considered improper use. No claims of any kind for damage will be entertained if such claims result from improper use. 37690A easYgen-1800 | Genset Control... -
Page 8: Personnel
Persons with impaired reactions due to, for example, the consumption of drugs, alcohol, or medication are prohibited. When selecting personnel, the age-related and occupation-related regulations governing the usage location must be observed. easYgen-1800 | Genset Control 37690A... -
Page 9: General Safety Notes
37690A easYgen-1800 | Genset Control... - Page 10 General Information General Information > Safety > General Safety Notes easYgen-1800 | Genset Control 37690A...
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Page 11: System Overview
For even higher challenges in genset control the easYgen series offers further solutions up to the most complex and ambitious applications. For dedicated protection tasks ask Woodward for its protection (relay) solutions. Intended Use The easYgen unit has been designed and constructed solely for the intended use described in this Operation Manual and--with even more details-- in the Technical Manual. -
Page 12: Toolkit-Sc Status Screens
ToolKit-SC Status Screens General notes ToolKit-SC enables dedicated access to status information sum‐ marized into the following screens: Fig. 1: easYgen-1800 status screens Ext. analog inputs currently not used Generator Status “PARAMETER è STATUS MENU è Generator status” Items... - Page 13 Items Parameters Description Total A Run time, Starts, Total energy Total B Run time, Starts, Total energy SD card Status, Total capacity, Remain capacity Earth fault current Percent Next maintenance time Maintenance 1 to 3 37690A easYgen-1800 | Genset Control...
- Page 14 ((number selection boxes)) Read and displayed events can be pre-selected by min and max number e.g. for better overview Read log Export to Txt List of current (selected) events can be saved as .TXT file easYgen-1800 | Genset Control 37690A...
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Page 15: Operation
Operation Front Panel: Operating and D... Operation Front Panel: Operating and Display Elements Fig. 2: HMI (front panel) easYgen-1800 Icons Keys Description STOP Auto/Manual mode: Stop running generator Stop mode: Reset alarm Lamp test (press at least 3 seconds) Notes During stopping process, press this button again to stop generator immediately. - Page 16 | Genset Control 37690A...
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Page 17: Warning/Alarm Signaling
Warning/Alarm Signaling > Alarm Acknowledgment WARNING! Passwords can be changed by user. Please clearly remember the password after changing. If you forget it, please contact Woodward services and send all device information of the controller page “ABOUT” for legitimation. Warning/Alarm Signaling The Alarm type and Warning are visualized with - combinations of - “Alarm”... -
Page 18: Operation Modes
(back) to mains Stop procedure will include breaker handling, engine stand-by, and signaling/warning. 3.3.2 Operation Mode MANual General notes In operation mode MANual both breakers and genset are inde‐ pendently from each other under easYgen control. easYgen-1800 | Genset Control 37690A... -
Page 19: Operation Mode Stop
“Overvoltage” – “Undervoltage” – “Overfrequency” – “Underfrequency” – “Mains voltage asymmetry” – “Mains phase rotation fail” – The AUTO Start procedure is going through sub procedures with own timers. 37690A easYgen-1800 | Genset Control... - Page 20 When started via “Remote Start (off Load)” input, start procedures is the same as described below but generator close relay is deactivated. Because there is no mains control, only the part "Start engine" (green background) is relevant. easYgen-1800 | Genset Control 37690A...
- Page 21 Operation START/STOP Operation > Start engine to supply load Fig. 3: Transition Mains to Genset including engine start procedure 37690A easYgen-1800 | Genset Control...
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Page 22: Stop Engine After Mains Supplying Load (Again)
The remaining time of each of the timers initiated is shown in the display. When started via “Remote Stop (off Load)” input, start procedures is the same as described below but generator close relay is deactivated. easYgen-1800 | Genset Control 37690A... - Page 23 Operation START/STOP Operation > Stop engine after mains su... Fig. 4: Transition genset to mains including engine stop/stand-by procedure 37690A easYgen-1800 | Genset Control...
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Page 24: Manual Start/Stop
Rotating speed displayed in controller is calculated by generator frequency and number of poles. If generator frequency ( “Firing speed Hz” ) is not selected: Relative power quantity will neither be collected not displayed (e.g. water pump applica‐ tion). easYgen-1800 | Genset Control 37690A... -
Page 25: Manual Breaker Transition
One of the breakers is closed - open this breaker. Press breaker switch of the closed breaker ð The according breaker will be opened. “Opening time” Opening signal will last for the During this time all other breaker signals are suppressed. 37690A easYgen-1800 | Genset Control... -
Page 26: Trouble Shooting
ECU warning or shutdown Get information from LCD of alarm page; If there is detailed alarm, check engine according to description. If not, please refer to engine manual according to SPN alarm code. easYgen-1800 | Genset Control 37690A... -
Page 27: Appendix
When the controller detects that start battery voltage has exceeded the pre-set value, it will initiate a warning alarm. Maintenance due When count down time is 0 and the action select “Warn”, it will initiate a warning alarm. 37690A easYgen-1800 | Genset Control... -
Page 28: Shutdown Alarms
“Warn”, it will initiate a warning alarm. 4.1.3 Shutdown Alarms When controller detects shutdown alarm, it will send signal to open breaker and shuts down generator. easYgen-1800 | Genset Control 37690A... - Page 29 When the controller detects that the sensor 2 value has fallen below the pre-set value, it will initiate a shutdown alarm. Discrete input When digit input port is set as shutdown and the alarm is active, it will initiate a shut‐ down alarm. 37690A easYgen-1800 | Genset Control...
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Page 30: Trip And Stop Alarms
If over power detection is enabled, when the controller detects that the over power value (power is positive) has exceeded the pre-set value and the action select “Trip”, it will ini‐ tiate a trip alarm. easYgen-1800 | Genset Control 37690A... - Page 31 When digit input port is set as “Trip” and the alarm is active, it will initiate a trip alarm. Ground fault If earth fault detection is enabled, when the controller detects that the earth fault current has exceeded the pre-set value and the action select “Trip”, it will initiate a trip alarm. 37690A easYgen-1800 | Genset Control...
- Page 32 Appendix Alarms and Warnings > Trip Alarms easYgen-1800 | Genset Control 37690A...
- Page 33 Engine Control Unit Failure Mode Indicator Graphical Application Programming (GAP™) Generator Circuit Breaker Woodward device series (Genset Control) - not preferred for new design! Generator Group Breaker (speed) Governor; rpm regulator Human Machine Interface e.g., a front panel with display and...
- Page 34 Reactive power Apparent power Serial Number Sequencer A sequencer file is carrying specific settings e.g. to enable communication with and/or control of an expansion module. Such files can be prepared by Woodward. Suspect Parameter Number Voltage easYgen-1800 | Genset Control 37690A...
- Page 35 Use ....... . . 7, 11 Warranty ....... . 7 37690A easYgen-1800 | Genset Control...
- Page 36 | Genset Control 37690A...
- Page 38 Designed in Europe Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-101 Stgt-Doku@woodward.com...