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Woodward easYgen-3000 Operation

Genset control
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37225B
easYgen-3000
Genset Control
Operation
Software Version 1.xxxx
Manual 37225B

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Summary of Contents for Woodward easYgen-3000

  • Page 1 37225B easYgen-3000 Genset Control Operation Software Version 1.xxxx Manual 37225B...
  • Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.

  • Page 3: Table Of Contents

    Manual 37225B easYgen-3000 - Genset Control Revision History Rev. Date Editor Changes NEW 06-11-23 Release 07-06-29 Minor corrections and update to reflect the new functionality 08-02-07 Minor corrections; easYgen-3100 description added; message IDs added Content 1. G ..................5 HAPTER ENERAL NFORMATION Document Overview..........................5...
  • Page 4 Manual 37225B easYgen-3000 - Genset Control Figures And Tables Figures Figure 2-1: Front panel and display ............................7 Figure 2-2: Screen - Level overview............................24 Figure 3-1: Position of the LEDs ............................. 30 Figure 5-1: Configuration screens (overview) ......................... 37 Figure 5-2: Front panel and display ............................

  • Page 5: Chapter 1. General Information

    Manual 37225B easYgen-3000 - Genset Control Chapter 1. General Information Document Overview ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Type English German easYgen-3000 Series easYgen-3000 - Installation 37223 GR37223 easYgen-3000 - Configuration 37224 GR37224 easYgen-3000 - Operation this manual 37225 GR37225 easYgen-3000 - Application 37226 easYgen-3000 - Interfaces...

  • Page 6: Short Description

    Manual 37225B easYgen-3000 - Genset Control Short Description ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The easYgen-3000 Series generator set controllers provide the following functions: • Genset control • Engine, mains and generator protection • Engine data measurement - oil pressure and temperature, coolant temperature, battery voltage, speed, service hours, etc.

  • Page 7: Easygen-3200 Navigation / Operation

    Manual 37225B easYgen-3000 - Genset Control Chapter 2. easYgen-3200 Navigation / Operation Figure 2-1: Front panel and display Figure 2-1 illustrates the front panel/display of the easYgen-3200 with push buttons, LEDs and Liquid Crystal display (LC display). A short description of the front panel is given below.

  • Page 8: Navigation

    Manual 37225B easYgen-3000 - Genset Control Navigation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Individual display screens are listed in the following text. All softkeys, which are available in the individual screens are described with their function. Screen "Operating values - overview" / "Starting screen" [all application modes] This screen appears upon startup of the unit.
  • Page 9 Manual 37225B easYgen-3000 - Genset Control Screen "Alarm list" [all application modes] This screen appears after pressing the "Alarm" softkey in the start- ing screen. All alarm messages, which have not been acknowledged and cleared, are displayed. Each alarm is displayed with the alarm message and the date and time of the alarm occurred in the format yy-mon-dd hh:mm:ss.ss.
  • Page 10 Manual 37225B easYgen-3000 - Genset Control Screen "Setpoints" [all application modes] This screen appears after pressing the "Setpoints" softkey in the MANUAL operating mode: "Next page" screen. The set point is displayed on the left and the actual value is displayed on the right half of the screen. The symbol indicates the mains power and indicates the generator power.
  • Page 11 Manual 37225B easYgen-3000 - Genset Control Screen "Synchroscope" [all application modes] This screen appears after pressing the "Synchroscope" softkey in the "Next page" screen. Return to "Next page" screen. Synchroscope generator/busbar Display the generator / busbar synchroscope screen. Synchroscope busbar/mains Display the busbar / mains synchroscope screen.
  • Page 12 Manual 37225B easYgen-3000 - Genset Control Screen "Synchroscope busbar / mains" [all application modes] This screen appears after pressing the "Synchroscope Busbar / Mains" softkey in the "Synchroscope" screen. The square symbol indicates the actual phase angle between busbar and mains. The 12 o'clock position on the top means 0°...
  • Page 13 Manual 37225B easYgen-3000 - Genset Control Screen "Sequencing" [all application modes] This screen appears after pressing the "Sequencing" softkey in the "Next page" screen. The sequencing screen shows all gensets par- ticipating in load sharing. The operation mode of each genset as well as the state of its GCB is shown on this screen.
  • Page 14 Manual 37225B easYgen-3000 - Genset Control Screen "Counters and service" [all application modes] This screen appears after pressing the "Counters and service" soft- key in the "Next page" screen. Return to "Next page" screen. Scroll down to the energy counter display screen.
  • Page 15 Manual 37225B easYgen-3000 - Genset Control Screen "Measured values" [all application modes] This screen appears after pressing the "Measured values" softkey in the "Next page" screen. Return to the "Next page" screen. J1939 interface Display the J1939 interface indication screen.
  • Page 16 Manual 37225B easYgen-3000 - Genset Control Screen "Analog inputs/outputs" [all application modes] These screens appear after pressing the "Analog inputs/outputs" "Analog inputs" screen: softkey in the "Measured values" screen. The analog inputs and outputs are displayed. The analog outputs are displayed as a per- centage of the selected hardware range, i.e.
  • Page 17 Manual 37225B easYgen-3000 - Genset Control Screen "Discrete inputs/outputs" [all application modes] This screen appears after pressing the "Discrete inputs/outputs" softkey in the "Measured values" screen. Discrete input and dis- crete output status are displayed. Return to "Measured Values" screen.
  • Page 18 Manual 37225B easYgen-3000 - Genset Control Screen "Generator" [all application modes] This screen appears after pressing the "Generator" softkey in the "Measured values" screen. All measured generator values are dis- played in this screen. Return to "Measured values" screen. Scroll down display screen to additional generator values.
  • Page 19 Manual 37225B easYgen-3000 - Genset Control Screen "Mains" [all application modes] This screen appears after pressing the "Mains" softkey in the "Measured values" screen. All measured generator values are dis- played in this screen. Return to "Measured values" screen. Scroll down display screen to additional mains values.
  • Page 20 Manual 37225B easYgen-3000 - Genset Control Screen "LogicsManager conditions" [all application modes] This screen appears after pressing the "LogicsManager conditions" softkey in the "Diagnostic" screen. You are able to display the con- ditions of all LogicsManager command variables, which are lo- cated in their respective groups.
  • Page 21 Manual 37225B easYgen-3000 - Genset Control Screen "Event History" [all application modes] This screen appears after pressing the "Event History" softkey in the "Diagnostic" screen. A date/time stamp is added to each entry. Additional characters (+ and -) indicate the state of the event. The "+"...
  • Page 22 Manual 37225B easYgen-3000 - Genset Control Screen "Parameter" [all application modes] This screen appears after pressing the "Parameter" softkey. Return to the starting screen. Configure language / clock Display the language and clock configuration screen. Configure display Display the display configuration screen.
  • Page 23 Manual 37225B easYgen-3000 - Genset Control Screen "Configuration" [all application modes] This screen appears after pressing the "Configuration" softkey in the "Parameter" screen. Return to the "Parameter" screen. Configure interfaces Display the interface configuration screen. Configure LogicsManager Display the LogicsManager configuration screen.

  • Page 24: Operation

    Manual 37225B easYgen-3000 - Genset Control Operation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The display is partitioned into different areas to give an overview of the displayed data. Operation Alarm state Message Values Soft- Soft- keys keys Operation Figure 2-2: Screen - Level overview "Values"...
  • Page 25 Manual 37225B easYgen-3000 - Genset Control "Alarm Message" The "alarm message" section of the screen shows the Alarm Message last alarm message that is occurred and not yet ac- knowledged. Refer to Appendix A: Alarm Messages on page 44 for a list of all alarm messages.

  • Page 26: Display

    Manual 37225B easYgen-3000 - Genset Control Display Softkey "Voltage display" The voltage display softkey changes the type of volt- age display. The amount of information available from the system depends on how the measuring is configured in the control. Table 2-1 illustrates what...

  • Page 27: Mode

    Manual 37225B easYgen-3000 - Genset Control Mode Softkeys "Mode" By pressing the softkeys "AUTO Mode", "MAN Mode" or "STOP", the operating mode is selected. Depending on the application mode selected, differ- ent softkeys are enabled or disabled in the display.

  • Page 28: Operation

    Manual 37225B easYgen-3000 - Genset Control Operation Softkeys "Manual Mode" If the unit is in the MANUAL operating mode (the symbol is displayed in the lower left corner), the softkeys are enabled for manual operation of the engine and the power circuit breakers. The symbols "0"...

  • Page 29: Logicsmanager

    Manual 37225B easYgen-3000 - Genset Control LogicsManager Some parameters of the easYgen are configured via the LogicsManager (refer to Configuration Manual 37224). A typical LogicsManager screen is shown in the following. You may configure a logical operation using various command variables, signs, and logical operators to achieve the desired logical output.

  • Page 30: Easygen-3100 Leds

    Manual 37225B easYgen-3000 - Genset Control Chapter 3. easYgen-3100 LEDs The easYgen-3100 unit with metal housing and without display and buttons features two LEDs on the front plate. The two LEDs have the following functionality: • COMMS LED The communications LED is not functional.

  • Page 31: Chapter 4. Functional Description

    Manual 37225B easYgen-3000 - Genset Control Chapter 4. Functional Description NOTE This functional description of the easYgen refers to both versions, the easYgen-3100 and the easYgen- 3200. However, every information concerning display, push buttons (softkeys), and MANUAL operation mode refers to the easYgen-3200 only.

  • Page 32: Application Modes

    Manual 37225B easYgen-3000 - Genset Control Application Modes ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The application mode may be changed only during configuration with the code level CL2 or higher password. The most important features of the four application modes are illustrated in the following section. A description of the functions that are possible during each application mode can be found in the Configuration Manual (pa- rameter 3401, manual 37224).

  • Page 33: Operating Modes

    Manual 37225B easYgen-3000 - Genset Control Operating Modes ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Operating Mode STOP NOTE Selecting the operating mode STOP is not the same as an EMERGENCY STOP. In some cases the easYgen will perform additional logic functions, such as an engine cool down period, before the en- gine is stopped.

  • Page 34: Operating Mode Manual

    Manual 37225B easYgen-3000 - Genset Control Operating Mode MANUAL In the MANUAL operating mode (softkey "Mode MAN") the engine and the power circuit break- ers are operated via the push buttons along the bottom of the display (softkeys). All elements that may be operated via the softkeys have a black frame.

  • Page 35: Operating Mode Automatic

    Manual 37225B easYgen-3000 - Genset Control Operating Mode AUTOMATIC In the AUTOMATIC operating mode, all engine, GCB, and/or MCB functions are operated via an interface, or automatically by the control unit (i.e. a mains failure). The function of the easYgen depends on the configuration of the unit and how the external signals are used.
  • Page 36 Manual 37225B easYgen-3000 - Genset Control Functional description of AMF conditions: • If the engine is not running prior to a mains failure and both, the GCB and MCB are open, the fol- lowing actions occur: 1. The engine starts 2.

  • Page 37: Easygen-3200 Configuration

    Manual 37225B easYgen-3000 - Genset Control Chapter 5. easYgen-3200 Configuration This chapter provides information "how to configure the unit via the LC display" as well as the description of all parameters that may be changed without a password. If you have the correct codes to configure the unit (this is verified via passwords), refer to manual 37224 for a description of all parameters, their setting range, and their influence to the operation of the unit.
  • Page 38 Manual 37225B easYgen-3000 - Genset Control Softkeys "Configuration - system management" Navigation through the parameters is carried out using the softkeys . To edit the selected parameter press . To save the edited parameter press . To exit the parameter without saving any changes press Return to the previsous screen/exit parameter without saving changes ("Escape")

  • Page 39: Parameters

    Manual 37225B easYgen-3000 - Genset Control Parameters ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ NOTE A description of all parameters, which may be edited/configured via the display, are described in the Configuration Manual 37224. Language Language Change language {Language} Language {Language}..The selection of a language will affect the following text in the control unit: •...

  • Page 40: Real-Time Clock - Date

    Manual 37225B easYgen-3000 - Genset Control Real-Time Clock - Date Adjust date: day 1 to 31 The day of the current date is set here. Example: 1 ....1 day of the month. 31 ....31 day of the month.

  • Page 41: Password

    Manual 37225B easYgen-3000 - Genset Control Password Password display Password for access via the unit panel 0000 to 9999 Passwort Display A password must be entered to permit configuration of the unit via the unit panel. If a password is not entered only the displayed parameters may be edited.

  • Page 42: Appendix A. Display Messages

    Manual 37225B easYgen-3000 - Genset Control Appendix A. Display Messages Status Messages ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Message text and ID Meaning AUTO mode ready Automatic mode ready for start ID 13253 The unit is waiting for a start signal in Automatic operating mode and no alarm of class C, D, E, or F is present.
  • Page 43 Manual 37225B easYgen-3000 - Genset Control Message text and ID Meaning Ignition Enable the ignition {Gas engine} ID 13213 After the purging operation and before the fuel solenoid is opened. In operation The genset is in regular operation ID 13251 The genset is in regular operation and is ready for supplying load.

  • Page 44: Alarm Messages

    Manual 37225B easYgen-3000 - Genset Control Alarm Messages ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ NOTE Refer to the Configure Monitoring section of the Parameters chapter in the Configuration Manual 37224 for a detailed description of the monitoring functions, which trigger the alarm messages. Message text and ID...
  • Page 45 Manual 37225B easYgen-3000 - Genset Control Message text and ID Meaning Gen act.pwr mismatch Generator active power mismatch ID 2924 The deviation between the generator power and the active power set point has exceeded the limit for at least the configured time.
  • Page 46 Manual 37225B easYgen-3000 - Genset Control Message text and ID Meaning Gen. undervoltage 1 Generator undervoltage, limit value 1 ID 2062 The generator voltage has fallen below the limit value 1 for generator undervoltage for at least the configured time and has not exceeded the value of the hysteresis.
  • Page 47 Manual 37225B easYgen-3000 - Genset Control Message text and ID Meaning Mains PF lagging 1 Mains overexcited, limit value 1 ID 2985 The power factor limit 1 has been exceeded at the mains interchange point towards inductive (i.e. the current is lagging) for at least the configured time and did not fall below the value of the hysteresis.
  • Page 48 Manual 37225B easYgen-3000 - Genset Control Message text and ID Meaning Parameter alignment LDSS parameter mismatch detected ID 4073 The easYgen has detected that not all LDSS parameters are configured identically at all par- ticipating units. Refer to the "Multi-unit configuration check" section in the "Parameters"...

  • Page 49: Table 5-1: Message Ids For Analog Inputs

    Manual 37225B easYgen-3000 - Genset Control Analog input # Message ID 10014 10015 10060 Table 5-1: Message IDs for analog inputs Discrete input # 10600 10601 10602 10603 10604 10605 10607 10608 10609 10610 10611 10612 Message ID Table 5-2: Message IDs for discrete inputs...

  • Page 50: Appendix B. Restoring A Language Setting

    Manual 37225B easYgen-3000 - Genset Control Appendix B. Restoring a Language Setting Due to the multilingual capability of the unit, it may happen that the display language of the easYgen-3200 is set to a language, the operator is unable to read or understand, by mistake. In this case, the following proceeding helps to restore the desired language.
  • Page 51 Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100 stgt-info@woodward.com Homepage http://www.woodward.com/power Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).

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