Woodward easYgen-1600 Technical Manual
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Woodward easYgen-1600 Technical Manual

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easYgen-1600
Technical Manual
Genset Control
easYgen-1600
B37699A

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  • Page 1 Technical Manual Genset Control easYgen-1600 B37699A...
  • Page 2 Woodward GmbH Handwerkstr. 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54‑510 Fax +49 (0) 711 789 54‑101 stgt-info@woodward.com © 2019 Woodward GmbH easYgen-1600 B37699A...
  • Page 3 B37699A easYgen-1600...
  • Page 4 Terminals 35 to 37: RS-485 interfaceTerminals 41 to 44: CAN (J1939) interface Terminals 15 to 22 and 38 to 40: MPU, Analog Inputs, Discrete inputs The easYgen-1600 are control units for engine-generator system management applications. The control units can be used in simple Start/Stop applications with mains control.
  • Page 5 Brief Overview Configuration software and Technical Manual are available at Woodward web site:http:// www.woodward.com/easYgen-1600.aspx Sample application setup Fig. 2: Sample application setup B37699A easYgen-1600...
  • Page 6 • In this case, it will function as an engine control with generator, mains and engine protection. • The control unit can open and close the generator circuit breaker (GCB) and the mains circuit breaker (MCB). Transition procedures are described in chapter ╚═▷ “Transition Procedures”. easYgen-1600 B37699A...

  • Page 7: Table Of Contents

    ................Configure Monitoring B37699A easYgen-1600...
  • Page 8 ................Warnings easYgen-1600 B37699A...
  • Page 9 ................Index B37699A easYgen-1600...

  • Page 10: General Information

    This combination of symbol and signal word indicates an immediately dangerous situation that can cause death or severe injuries if not avoided. WARNING! This combination of symbol and signal word indicates a possibly dangerous situation that can cause death or severe injuries if it is not avoided. easYgen-1600 B37699A...
  • Page 11 The following information and setting refer to a page on the HMI screen or ToolKit located as described here. Some parameters/settings/screens are available only either in ToolKit or on the HMI/display. Dimensions in Figures All dimensions with no units specified are in mm. B37699A easYgen-1600...

  • Page 12: Copyright And Disclaimer

    All information and instructions in this manual have been provided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as our many years of in-house experience. Woodward assumes no liability for any damages due to: •...

  • Page 13: Safety

    In addition, our employees are interested in any new information and experiences that arise from usage and could be valuable for improving our products. Warranty terms Please enquire about the terms of warranty from your nearest Woodward representative. To find your closest Customer Service representative, go to: ══▷ http:// www.woodward.com/Directory.aspx Safety 1.4.1...

  • Page 14: General Hazard Warnings

    Failure to comply with this also poses the risk of personal injury or loss of life if the mechanical- hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled device(s) fail. easYgen-1600 B37699A...
  • Page 15 1 General Information B37699A easYgen-1600...

  • Page 16: Display And Status Indicators

    For even higher challenges in genset control, the easYgen series offers further solutions encompassing complex and ambitious applications. For dedicated protection tasks, ask Woodward for its protection (relay) solutions. Operation Modes • See ╚═▷ “Operation Modes”...

  • Page 17: Features And Functions Of Both Easygen-600 And -1600

    2.2 Features and Functions of both easYgen-600 and -1600 Fig. 3: easYgen-1600 Features and Functions of both easYgen-600 and -1600 Both easYgen-600 and easYgen-1600 are very close in hardware and software. The easYgen-1600 is the device with more/higher functionality. For comparison and better differentiation both are described below.
  • Page 18 [kVA], Average power factor PF • Accumulated Total generator power [kWh], [kvarh], [kVAh] • easYgen-1600 only: For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase sequence wrong detection functions • For generator, controller has over and under voltage, over and under frequency, loss of phase, phase sequence wrong, over and reverse power, over current functions •...

  • Page 19: Functions

    ToolKit-SC on a PC via USB or RS485 ports. • Temperature, oil pressure and fuel level curves can be used directly and users can define the sensor curves by themselves. B37699A easYgen-1600...
  • Page 20 • Accumulative total run time and total electric energy of A and B. The user can reset it to 0 and re-accumulate the value, which allows to count the total value. easYgen-1600 B37699A...

  • Page 21: Installation

    187.5 mm 184 mm 9 mm 209 mm 45 mm Fig. 4: easYgen-1600 dimensions and cut-out Wiring General Notes Battery Voltage Input This controller can be used with batteries with a voltage range from 8 to 35 V The negative pole of the battery must be connected to the engine shell. The wire between the power supply and the battery must have a cross section above 2.5 mm...
  • Page 22 CAUTION! All inputs and outputs besides the Generator Voltage and Mains Voltage terminals of each model shall only be connected to limited voltage circuits from the engine starting battery protected by a maximum 2 A DC rated fuse. easYgen-1600 B37699A...
  • Page 23 Installed in accordance with the NEC (United States) or the CEC (Canada). Current sense inputs shall be marked: “From Listed or R/C (XODW2.8) current transformers”. Connections shall be made with 75ºC rated wire minimum. Terminals Fig. 5: easYgen-1600 Terminals Function Cable Remarks Size POWER SUPPLY −...
  • Page 24 ╚═▷ Tab. Temp. Sensor 1.0 mm² Connect to water / cylinder temp. resistance type sensor Input Oil Pressure 1.0 mm² Connect to oil pressure resistance Details see ╚═▷ Sensor Input type sensor. Connect to oil pressure “Programmable resistance. Inputs” easYgen-1600 B37699A...
  • Page 25 Connect to mains T phase (2 A fuse is recommended) Voltage Sensing Input Mains N1 Input 1.0 mm² Connect to mains N-wire RS485 Common Empty terminal Ground RS485 − 0.5 mm² Impedance-120 Ω shielding wire is recommended, its single- end connect with ground RS485+ 0.5 mm² B37699A easYgen-1600...
  • Page 26 Sensor common port CAN COM Empty terminal CAN L 0.5 mm² Impedance-120 Ω shielding wire is recommended, its single- end connect with ground. CAN H 0.5 mm² Empty terminal Wiring typical applications Fig. 6: easYgen-1600 wiring of a typical application easYgen-1600 B37699A...

  • Page 27: Interfaces

    General notes ToolKit-SC is a software tool for configuration including configuration file management, monitoring, remote control, and custom language management. The ToolKit-SC.exe file is available as a download on the Woodward website and the device-specific download website. Please follow installation instruction.
  • Page 28 Remove old software version(s) before update! Make sure your custom configuration and language pack(s) are saved in a separate directory! Prior to the installation of the new ToolKit-SC software, all older versions of the ToolKit-SC software must be un-installed. easYgen-1600 B37699A...
  • Page 29 3 Installation B37699A easYgen-1600...

  • Page 30: Access To The Control

    • USB connected PC/laptop using ToolKit-SC configuration software (full edit) The configuration software ToolKit-SC is part of the delivery and (latest edition) can be downloaded from our website Woodward.com. Search for "ToolKit-SC". Different digital/relay outputs can be configured with the same output type .
  • Page 31 4 Configuration 4.1 Access to the Control Fig. 8: easYgen-1600 Icons Keys Description STOP Auto/Manual mode: Stop running generator Stop mode: Reset alarm Lamp test (press at least 3 seconds) Notes During stopping process, press this button again to stop generator immediately.

  • Page 32: Front Panel Control

    WARNING! Users can change passwords. Please make note of the new password after changing it. If you forget the password, please contact Woodward services and send all device information on the “ABOUT” page of the controller for legitimation. 4.1.2...

  • Page 33: Hmi Screens Without Password Level

    LEDs to the left of the display flash to indicate an alarm or the running of the system. The up and down buttons let you scroll to the other screens in a loop: • Home screen • Status • Engine • Generator • Load • Mains • Alarm B37699A easYgen-1600...
  • Page 34 (positive and negative), total reactive power (positive and negative), apparent power, total apparent power, • power factor (positive and negative), average power factor (positive and negative), • accumulated energy, • earth current, • total electric energy A and B. easYgen-1600 B37699A...
  • Page 35 If the alarm information is displayed, check the engine, otherwise, please check the manual of the generator for the respective SPN alarm code. Screens Some screens are only visible in configuration mode. Press »Set/Confirm« button to switch to configuration mode. B37699A easYgen-1600...

  • Page 36: Configure Toolkit-Sc

    Configure EtherNET interface / IP address]. After changing the IP address of the device or other communication relevant settings, a power-cycle is mandatory to take over changes! 4.1.3.2 Manage Configuration Data Configuration file handling: • Save with [File / Save Config Strg+S] easYgen-1600 B37699A...

  • Page 37: Select Language

    Russian, Portuguese, Turkish, Polish, French. The display language is changed once the configuration has been written to the device. If a menu is open on the device while you change the language in ToolKit, the new language will display after pressing a front panel button. B37699A easYgen-1600...

  • Page 38: Access Via Toolkit-Sc Configuration Tool

    The button on the lower right side lets you select the screen. ╺▶ To import your current ToolKit-SC configuration into the device, click on "Write config(W)" in the menu bar. Your are asked to enter a password. Additionally, the splash screen image can be selected. easYgen-1600 B37699A...

  • Page 39: Parameters

    Fig. 11: ToolKit-SC: write configuration The settings are transmitted to the device and immediately become active. Parameters 4.2.1 Parameter Menu Structure Parameter Menu Parameters of both HMI (front panel access) and ToolKit-SC are not presented in the same order. B37699A easYgen-1600...

  • Page 40: Parameter Settings Menu--Hmi Access

    4 Configuration 4.2 Parameters Fig. 12: Menu Structure easYgen-1600 - overview 4.2.2 Parameter Settings Menu--HMI Access ╺▶ Press the »RIGHT« button. easYgen-1600 B37699A...

  • Page 41: Configure Measurement

    The editor screen is closed automatically after five minutes of inactivity. The setting process is aborted immediately when pushing the »Stop« button! 4.2.3 Configure Measurement Generator Settings [PARAMETER / Configure measurement / Generator] Items Parameters Defaults Description General generator settings Monitoring Monitoring is enabled. B37699A easYgen-1600...
  • Page 42 1: 3 Phase, 3 Wire VL12, VL23 and VL31 VL1N, VL2N and VL3N (3Ph3W) 3 Phase, 3 Wire (3Ph3W) : 2: 2 Phase, 3 Wire (2Ph3W) The measurement is performed line-line. 3: Single Phase, 2 VL12, VL23 and VL31 Wire (1Ph2W) easYgen-1600 B37699A...

  • Page 43: Configure Application

    Configure Discrete Inputs [PARAMETER / Configure application / Configure discrete inputs] Fig. 13: ToolKit-SC: Config discrete inputs Items Parameters Defaults Description Configure discrete inputs ... 00 to 23 01 High Default of discrete input 1 tempera‐ ture shutdown B37699A easYgen-1600...
  • Page 44 Configure discrete outputs Notes For discrete outputs 1 to 4: (Map Programmable 00 to 26 02 Stop Default of discrete output 1 Output) solenoid 03 Idle Default of discrete output 2 control 05 Close Default of discrete output 3 easYgen-1600 B37699A...
  • Page 45 °F) temperature is higher than the configured threshold. Delay 0 to 3600 min 60 min Maximum activation time from the engine heater control. With a value of 0 the max. runtime is disabled. Items Parameters Defaults Description Pressure B37699A easYgen-1600...
  • Page 46 0 to 10000 L 1000 L Select the respective fuel tank capacity in litres (L). Items Parameters Defaults Description Displayed units Temperature °C °C Select local temperature unit for display °F Pressure Select local pressure unit for display easYgen-1600 B37699A...
  • Page 47 »enabled«: The following related settings will be taken into account. Communication failure Not used Warning Alarm type to be released if wire break is detected. action Warning Shutdown Mute button TX enable enabled/disabled enabled Allows the external LED signalling module to mute the horn signal. B37699A easYgen-1600...
  • Page 48 Further buttons allow to adjust the printout page parameters ("Page setting") and configure the printer ("Printer setup"). Finally, the actual appearance of labels can be controlled by pressing the "Preview" button. To send the labels to the printer, the "Print" button needs to be pressed. easYgen-1600 B37699A...

  • Page 49: Configure Engine

    Start timers Start delay 0 to 3600 s Time from mains abnormal or remote start signal is active to start genset Fuel output time 1 to 60 s Time delay between fuel relay activation and starter. B37699A easYgen-1600...
  • Page 50 / dis‐ enabled abled 0 to 3000 360 r/min When the generator speed is higher than the set r/min value, the starter will be disconnected. See the installation instructions. Firing speed Hz enabled / dis‐ enabled abled easYgen-1600 B37699A...

  • Page 51: Configure Test Run

    Define the start time (minute) Duration 0 to 30000 min 30 min Select the duration for a scheduled run Auto start inhibit enabled/disabled disabled Notes »enabled«: The following related settings will be taken into account Schedule period Monthly Monthly Weekly B37699A easYgen-1600...

  • Page 52: Configure Breakers

    This is the duration from the closing pulse for MCB as well as GCB. If the time is configured to "zero", the closing pulse acts as a steady pulse. Opening time 0.0 to 60.0 s 3.0 s Pulse width of mains/generator switch OFF easYgen-1600 B37699A...

  • Page 53: Configure Monitoring

    This parameter permits the delay time before switching the load from generator to mains. Configure monitoring [PARAMETER / Configure monitoring / Mains / General mains settings] Items Parameters Defaults Description General mains settings Mains options B37699A easYgen-1600...

  • Page 54: Monitoring Generator

    Release the alarm when generator voltage is identical or above this value Undervoltage Limit 30 to 60000 V 184 V Release the alarm when generator voltage is identical or above this value 4.2.5.2 Monitoring Generator Monitoring Voltage [PARAMETER / Configure monitoring / Generator / Voltage] easYgen-1600 B37699A...
  • Page 55 [PARAMETER / Configure monitoring / Generator / Power] Items Parameters Defaults Description Overload enabled/disabled disabled Notes »enabled«: The following related settings will be taken into account Action Not used Not used Alarm type to be released if wire break is detected B37699A easYgen-1600...

  • Page 56: Monitoring Breakers

    0 to 20 s Release the alarm when the speed signal (MPU) is not available for this period of time. 4.2.5.5 Other Monitoring Monitoring Battery Voltage [PARAMETER / Configure monitoring / Engine / Other monitoring / Battery voltage] easYgen-1600 B37699A...

  • Page 57: Configure Interfaces

    Customer-specific password for changing the maintenance intervall through the HMI. Select Action Not used Not used Defines the alarm class if the maintenance is triggered. Warn Shutdown Interval 0 to 5000 h 250 h Maintenance interval based on operation hours. B37699A easYgen-1600...

  • Page 58: Configure Counters

    English English One of the languages in the list may be selected for the HMI display. Chinese Spanish Russian Portuguese Turkish Polish French Date/Time Set value Date Push icon (current Calendar sub module will be opened: DD.MM.YYYY date) easYgen-1600 B37699A...

  • Page 59: Configure System Management

    Drag the options up or down to set the desired order. file Remove an option by hitting the respective close button or dropping a different option on it. Save theme to file Once you have created a theme, save it to file by hitting the save button. B37699A easYgen-1600...

  • Page 60: Selectable Inputs/Outputs/Sensors

    13 to 14 Reserved Pressure Sensor 0 Not used Defined resistance range is (0 to 6) KΩ. 1 Custom Res Curve Default is »0 Not used«. 2 VDO 3 SGH 4 SGD 5 CURTIS 6 DATCON 7 VOLVO-EC easYgen-1600 B37699A...

  • Page 61: Programmable Inputs

    If the corresponding sensor has an alarm switch only, set this sensor to “None”. Otherwise, shutdown or warnings can occur. 4.3.2 Programmable Inputs The programmable inputs are all active, if connected to ground (B-). Each input needs an alarm type and a release condition definition: B37699A easYgen-1600...
  • Page 62 When active, low oil pressure stop is inhibited. See Note3 of Table1for more information. Remote Start Input In Auto mode, when the input is active, the genset can be started and with load after genset is OK; when the input is inactive, the genset will stop automatically. easYgen-1600 B37699A...

  • Page 63: Programmable Outputs

    Pick-up when enter into stop idle or ETS solenoid stop (shutdown alarm). Disconnect when droop speed auxiliary input active Generator running Output when genset is running normally, disconnect when rotating speed is lower than engine speed after fired B37699A easYgen-1600...

  • Page 64: Status Menu

    General notes Both HMI and ToolKit-SC offer status information. 4.4.1 HMI Status Screens HMI displays the following status screens: • Status (home) • Mains • Generator • Load • Engine 1 • Engine 2 • Status • Alarm easYgen-1600 B37699A...

  • Page 65: Toolkit-Sc Status Screens

    01 High temperature shutdown, 02 Low oil pressure shutdown, 10 Start request in AUTO, 11 Fuel level warning, 12 Coolant level warning Emergency STOP (Digital) Outputs 02 Stop solenoid, 03 Idle control, 05 Close GCB, 06 Close MCB B37699A easYgen-1600...
  • Page 66 Fixed view of: Event log report table. Shows the 99 No., Event type latest events or - with SD card - the content Columns "move behind" visible part of the screen: of the .DAT file(s) Event Item, Date, Time, easYgen-1600 B37699A...
  • Page 67 Gens Uab (V) ..., Gens Ua (V) ..., Gens f(Hz), Current Ia (A) ..., Power (kW), Speed (r/min), Temp. (°C), Press. (kPa), Volt. (V) Read log Push buttons to manage logged data Clear (internal or SD card) Export to Txt B37699A easYgen-1600...
  • Page 68 4 Configuration easYgen-1600 B37699A...

  • Page 69: Operation

    • ... and an internal (non) operating phase during the start of the device itself The operation mode can be initiated – provided the current settings allow for this function: • directly by pressing the respective button on the front panel B37699A easYgen-1600...
  • Page 70 All of the above listed parameters are (back) in normal range. The stop procedure includes breaker handling, engine stand-by, and signaling/warning. 5.2.2 Operation Mode MANual General notes In operation mode MANual, both genset and breakers are independent of each other under easYgen control. easYgen-1600 B37699A...
  • Page 71 • Mains becomes abnormal when one or more parameter are outside their working range and one of the following occurs: ◦ »Overvoltage« ◦ »Undervoltage« ◦ »Overfrequency« ◦ »Underfrequency« ◦ »Mains voltage asymmetry« ◦ »Mains phase rotation fail« The AUTO Start procedure runs sub procedures with own timers. B37699A easYgen-1600...
  • Page 72 When started via “Remote Start (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. Because there is no mains control, only the "Start engine" section (green background) is relevant. easYgen-1600 B37699A...
  • Page 73 5 Operation 5.3 START/STOP Operation Fig. 18: Transition Mains to Genset including engine start procedure B37699A easYgen-1600...
  • Page 74 If the mains becomes abnormal during the process, remaining with generator load has priority. The remaining time of each of the timers initiated displays. When started via “Remote Stop (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. easYgen-1600 B37699A...
  • Page 75 5 Operation 5.3 START/STOP Operation Fig. 19: Transition genset to mains including engine stop/stand-by procedure B37699A easYgen-1600...
  • Page 76 When set to speed sensor, ensure that the number of flywheel teeth is the same as setting. Sensor not used? Make sure not to select a sensor that is not in use. Otherwise, an error message might occur. easYgen-1600 B37699A...
  • Page 77 If the generator or the mains are "out of range", the load can be damaged! Both breakers GCB and MCB open: ╺▶ Taking load Press the breaker switch The respective breaker is closed. ⇨ The closing signal will last for the »Closing time« During this time, all other breaker signals are suppressed. B37699A easYgen-1600...
  • Page 78 During this time, all other breaker signals are suppressed. ╺▶ After this, the other breaker (selected by pressed button) will be closed Closing signal will last for the »Closing time« ⇨ During this time, all other breaker signals are suppressed. easYgen-1600 B37699A...
  • Page 79 5 Operation B37699A easYgen-1600...
  • Page 80 ATS as generator load. If not like this, please check ATS wires connection of control part according to this manual ╺▶ If there is any other question, please contact your local Woodward support easYgen-1600 B37699A...
  • Page 81 Connect to starter coil directly Terminals of controller 3 pins data link Remark connector CAN GND CAN communication shielding line(connect with ECU terminal only) CAN(H) Impedance 120 Ω connecting line is recommended. CAN(L) Impedance 120 Ω connecting line is recommended. B37699A easYgen-1600...
  • Page 82 Auxiliary output 2 19&41 Setting to pulse raise speed control; normally open output. Making 19 connect with 41 for 0.1s during high-speed warming of controller via external expansion relay. CAN GND CAN communication shielding line(connect with controller’s this terminal only) easYgen-1600 B37699A...
  • Page 83 MTU ADEC (Smart Module) / ECU8 Terminals of ADEC (X1port) Remark controller Fuel relay output X1 10 X1 Terminal 9 Connected to negative of battery Start relay output X1 34 X1 Terminal 33 Connected to negative of battery B37699A easYgen-1600...
  • Page 84 Remark controller connector Fuel relay output Start relay output Auxiliary output 1 ECU power Set Auxiliary output 1 as “ECU power” Terminals of “Data bus” Remark controller connector CAN GND CAN communication shielding line(connect with controller’s terminal only) easYgen-1600 B37699A...
  • Page 85 Connect to engine ignition lock Start relay output Connect to starter coil directly CAN GND CAN communication shielding line(connect with controller’s this terminal only) CAN(H) 1,35 Impedance 120 Ω connecting line is recommended. CAN(L) 1,34 Impedance 120 Ω connecting line is recommended. B37699A easYgen-1600...
  • Page 86 Connect to engine ignition lock Start relay output 1,61 CAN GND CAN communication shielding line(connect to the controller at this end only) CAN(H) 1,35 Impedance 120 Ω connecting line is recommended. CAN(L) 1,34 Impedance 120 Ω connecting line is recommended. easYgen-1600 B37699A...
  • Page 87 7 Interfaces and Protocols B37699A easYgen-1600...
  • Page 88 Phase-phase: 100 .. 300 V：1%; 50 .. 100 V： 1.5 % (according to UL6200) Phase-neutral: 100 .. 360 V：1% 50 .. 100 V： 1.5 % Minimum frequency Generator: 10 Hz Mains: 27 Hz Maximum frequency Generator: 99.5 Hz easYgen-1600 B37699A...
  • Page 89 5Adc, 24Vdc when running in parallel with the FUEL/GAS relay 2 Adc 24 Vdc, inductive (according to UL6200) Fuel Relay Output Rated 10Adc, 24Vdc running stand alone, rated 5Adc, 24Vdc when running in parallel with the STARTER relay B37699A easYgen-1600...
  • Page 90 Chinese or other languages) which can be chosen at the site, making commissioning convenient for factory personnel • LCD wear-resistance and scratch resistance due to hard screen acrylic; Housing • Silicon panel and pushbuttons for better operation in high-temperature environment; easYgen-1600 B37699A...
  • Page 91 • Frequency Hz • For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase sequence wrong detection functions Generator • Line voltage (Uab, Ubc, and Uca) • Phase voltage (Ua, Ub, and Uc) B37699A easYgen-1600...
  • Page 92 • Fuel level (FL) %(unit) • Speed (SPD) r/min (unit) • Battery Voltage (VB) V (unit) • Charger Voltage (VD) V (unit) • Hour count (HC) can accumulate to max. 65535 hours. • Start times can accumulate to max. 65535 times easYgen-1600 B37699A...
  • Page 93 When low coolant level input is active, controller will send warning alarm signal and it will be displayed in LCD. Temp. Sensor Open When sensor hasn’t connected to corresponding port, controller will send warning alarm signal and it will be displayed in LCD. B37699A easYgen-1600...
  • Page 94 Within set start times, if failed to start, controller will send a stop alarm signal and it will be displayed in LCD. Over Freq. Shutdown When genset frequency is higher than set threshold, controller will send a stop alarm signal and it will be displayed in LCD. easYgen-1600 B37699A...
  • Page 95 Check the connections; Check if the COM port setting is correct; Check RS-485 connections of A and B are reverse connected; Check if the RS485 transfer model is damaged; Check if the communication port of the computer is damaged. B37699A easYgen-1600...
  • Page 96 The maximum number of bytes contained within one packet of communications is 64. Device Address Field. This is the first byte of each Modbus RTU transmission. The device address is a number limited to the range of 1 – 254 for the easYgen x600. easYgen-1600 B37699A...
  • Page 97 6. Repeat steps 3-5 until all the bytes of the data packet have been used in step 5. 7. The 16-bit CRC register contains the new checksum to be appended to the end of the packet, Least Significant Byte first. B37699A easYgen-1600...
  • Page 98 Coils are addressed starting at zero: coils 1–16 are addressed as 0–15. Here is an example of a request to read coils 0–71 from slave device 1: Field Name Example (Hex) Slave address Function Starting address Hi Starting Address Lo No. of Points Hi No. of Points Lo easYgen-1600 B37699A...
  • Page 99 The data registers are always 16 bit (two byte) values, transmitted high order byte first. The following example shows the format of a transmission between a master client device and the responding easYgen x600 at address 1. The master desires to read the B37699A easYgen-1600...
  • Page 100 The contents of registers 0002 -0004 are 00 DC and 00 DD hex, or 220 and 221 decimal. 9.3.2.3 Function # 05 (05h) – Force Single Coil This function code allows the master device to modify the contents of a single configuration coil within the easYgen x600. easYgen-1600 B37699A...
  • Page 101 Error Check Tab. 6: easYgen x600 Controller Response The Response string is “01 05 00 00 00 FF 8C 3A”. 9.3.3 Function #1 Coil Status Map Item Address Content 0000H Common alarm 0001H Common warn 0002H Common shutdown B37699A easYgen-1600...
  • Page 102 Low fuel level warn 001DH Charge fail warn 001EH Under Battery voltage warn 001FH Over Battery voltage warn 0020H Input warn 0021H Reserved 0022H Reserved 0023H Reserved 0024H Reserved 0025H Reserved 0026H Reserved 0027H Reserved 0028H System At Test mode easYgen-1600 B37699A...
  • Page 103 Mains abnormal 0041H Mains normal 0042H Mains Over voltage 0043H Mains Under voltage 0044H Mains Lost Phase 0045H Reserved 0046H Reserved 0047H Reserved Item Address Content 0000H Common alarm 0001H Common warn 0002H Common shutdown 0003H Reserved 0004H Reserved B37699A easYgen-1600...
  • Page 104 Under Battery voltage warn 001FH Over Battery voltage warn 0020H Input warn 0021H Reserved 0022H Reserved 0023H Reserved 0024H Reserved 0025H Reserved 0026H Reserved 0027H Reserved 0028H System At Test mode 0029H System At Auto mode 002AH System At Manu mode easYgen-1600 B37699A...
  • Page 105 Mains phase A voltage (Line- Nature) (unit: V) 0001H Mains phase B voltage (Line- Nature) (unit: V) 0002H Mains phase C voltage (Line- Nature) (unit: V) 0003H Mains phase AB voltage (Line- Line) (unit: V) 0004H Mains phase BC voltage (Line- Line) (unit: V) B37699A easYgen-1600...
  • Page 106 Reserved 001FH Reserved 0020H Reserved 0021H Reserved 0022H Generator state 0023H Generator delay 0024H Remote start state 0025H Remote start delay 0026H ATS state 0027H ATS delay 0028H Mains state 0029H Mains delay 002AH Hours of run (high)(0-9999) easYgen-1600 B37699A...
  • Page 107 Temperature sender resistor 0013H pressure (unit: kPa) 0014H pressure sender resistor 0015H Level (unit: %) 0016H Level sender resistor 0017H Speed (unit: RPM) 0018H Battery voltage (unit: 0.1V) 0019H Charger D+ voltage (unit: 0.1V) 001AH Total active power(unit: 0.1kW) B37699A easYgen-1600...
  • Page 108 Set to automatic mode Active when set to 1 0004H Set to manual mode Active when set to 1 Item Address Content 0000H Start generator Active when set to 1 0001H Stop generator Active when set to 1 easYgen-1600 B37699A...
  • Page 109 9 Appendix 9.3 Data Telegrams Item Address Content 0002H Set to Test mode Active when set to 1 0003H Set to automatic mode Active when set to 1 0004H Set to manual mode Active when set to 1 B37699A easYgen-1600...
  • Page 110 9 Appendix easYgen-1600 B37699A...
  • Page 111 OPEN requests or alarms. Somehow "waiting for next occurrence". Real power Part Number Power Factor Potential (Voltage) Transformer Reactive power Apparent power Serial Number Suspect Parameter Number Voltage B37699A easYgen-1600...
  • Page 112 Glossary easYgen-1600 B37699A...
  • Page 113 ................Operation Modes  69 B37699A easYgen-1600...
  • Page 114 ................Wiring  21 easYgen-1600 B37699A...
  • Page 115 Woodward GmbH Handwerkstraße 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54-510 +49 (0) 711 789 54-101 stgt-info@woodward.com...

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Easygen-600

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