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Related Manuals for Woodward easYgen-1600
Summary of Contents for Woodward easYgen-1600
- Page 1 Operation Manual Genset Control easYgen-1600 37785A...
- Page 2 This is no translation but the original Technical Manual in English. Designed in Germany and Poland; manufactured in China Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54-510 Fax: +49 (0) 711 789 54-101 E-mail: stgt-info@woodward.com Internet: http://www.woodward.com © 2018 easYgen-1600 | Genset Control 37785A...
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Page 3: Table Of Contents
MANual START/STOP......................23 Transition Procedures....................... 23 3.5.1 Disconnect during Cranking...................... 23 3.5.2 Manual Breaker Transition......................24 Trouble Shooting........................25 Appendix..........................27 Alarms and Warnings........................ 27 4.1.1 Alarm Classes........................... 27 4.1.2 Warnings........................... 27 4.1.3 Shutdown Alarms........................28 37785A easYgen-1600 | Genset Control... - Page 4 Table of contents Glossary And List Of Abbreviations..................31 Index............................33 easYgen-1600 | Genset Control 37785A...
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Page 5: General Information
This symbol indicates useful tips and recommen‐ dations as well as information for efficient and trouble-free operation. Additional markings To emphasize instructions, results, lists, references, and other ele‐ ments, the following markings are used in these instructions: 37785A easYgen-1600 | Genset Control... -
Page 6: General Information
Woodward assumes no liability for dam‐ ages due to: Failure to comply with the instructions in this manual... -
Page 7: Service And Warranty
Any use which exceeds or differs from the intended use shall be considered improper use. No claims of any kind for damage will be entertained if such claims result from improper use. 37785A easYgen-1600 | Genset Control... -
Page 8: Personnel
Persons with impaired reactions due to, for example, the consumption of drugs, alcohol, or medication are prohibited. When selecting personnel, the age-related and occupation-related regulations governing the usage location must be observed. easYgen-1600 | Genset Control 37785A... -
Page 9: General Safety Notes
37785A easYgen-1600 | Genset Control... - Page 10 General Information General Information > Safety > General Safety Notes easYgen-1600 | Genset Control 37785A...
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Page 11: System Overview
For even higher challenges in genset control the easYgen series offers further solutions up to the most complex and ambitious applications. For dedicated protection tasks ask Woodward for its protection (relay) solutions. Intended Use The easYgen unit has been designed and constructed solely for the intended use described in this Operation Manual and--with even more details-- in the Technical Manual. -
Page 12: Toolkit-Sc Status Screens
6 Centralized alarm Fuel relay, Start relay Status Stop mode, Manual mode, Test mode, Auto mode, Mains available, Mains Closed, Gen available, Gen closed, Alarm indicator, Running indicator Current date and time Date (yyyy-mm-dd), Time (hh:mm:ss) easYgen-1600 | Genset Control 37785A... - Page 13 Items Parameters Description Total A Run time, Starts, Total energy Total B Run time, Starts, Total energy SD card Status, Total capacity, Remain capacity Earth fault current Percent Next maintenance time Maintenance 1 to 3 37785A easYgen-1600 | Genset Control...
- Page 14 ((number selection boxes)) Read and displayed events can be pre-selected by min and max number e.g. for better overview Read log Export to Txt List of current (selected) events can be saved as .TXT file easYgen-1600 | Genset Control 37785A...
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Page 15: Operation
Operation Front Panel: Operating and D... Operation Front Panel: Operating and Display Elements Fig. 2: HMI (front panel) easYgen-1600 Icons Keys Description STOP Auto/Manual mode: Stop running generator Stop mode: Reset alarm Lamp test (press at least 3 seconds) Notes During stopping process, press this button again to stop generator immediately. -
Page 16: Warning/Alarm Signaling
WARNING! Passwords can be changed by user. Please clearly remember the password after changing. If you forget it, please contact Woodward services and send all device information of the controller page “ABOUT” for legitimation. Warning/Alarm Signaling “Alarm” LED located beside The Alarm type is visualized with av the display. -
Page 17: Alarm Acknowledgment
3.3.1 Operation Mode AUTO General notes In operation mode AUTO breakers and genset are under easYgen control. Start and stop of the engine is managed automatically together with open, close, and breaker transition. 37785A easYgen-1600 | Genset Control... -
Page 18: Operation Mode Manual
Take care for genset and supply. 3.3.3 Operation Mode STOP General notes In operation mode STOP breakers are open and engine is not run‐ ning. This is a configurable operation mode, only. This is NO emergency STOP! easYgen-1600 | Genset Control 37785A... -
Page 19: Start/Stop Operation
When started via “Remote Start (off Load)” input, start procedures is the same as described below but generator close relay is deactivated. Because there is no mains control, only the part "Start engine" (green background) is relevant. 37785A easYgen-1600 | Genset Control... - Page 20 Operation START/STOP Operation > Start engine to supply load Fig. 3: Transition Mains to Genset including engine start procedure easYgen-1600 | Genset Control 37785A...
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Page 21: Stop Engine After Mains Supplying Load (Again)
The remaining time of each of the timers initiated is shown in the display. When started via “Remote Stop (off Load)” input, start procedures is the same as described below but generator close relay is deactivated. 37785A easYgen-1600 | Genset Control... - Page 22 Operation START/STOP Operation > Stop engine after mains su... Fig. 4: Transition genset to mains including engine stop/stand-by procedure easYgen-1600 | Genset Control 37785A...
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Page 23: Manual Start/Stop
Rotating speed displayed in controller is calculated by generator frequency and number of poles. If generator frequency ( “Firing speed Hz” ) is not selected: Relative power quantity will neither be collected not displayed (e.g. water pump applica‐ tion). 37785A easYgen-1600 | Genset Control... -
Page 24: Manual Breaker Transition
One of the breakers is closed - open this breaker. Press breaker switch of the closed breaker ð The according breaker will be opened. “Opening time” Opening signal will last for the During this time all other breaker signals are suppressed. easYgen-1600 | Genset Control 37785A... -
Page 25: Trouble Shooting
ECU warning or shutdown Get information from LCD of alarm page; If there is detailed alarm, check engine according to description. If not, please refer to engine manual according to SPN alarm code. 37785A easYgen-1600 | Genset Control... - Page 26 Operation Trouble Shooting easYgen-1600 | Genset Control 37785A...
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Page 27: Appendix
When the water/cylinder temperature of genset is higher than threshold and Enabled High Temp. Stop Inhibited or Input High Temp. Stop Inhibited is active, controller will send warning alarm signal and it will be displayed in LCD. 37785A easYgen-1600 | Genset Control... -
Page 28: Shutdown Alarms
When sensor hasn’t connected to corresponding port, controller will send shutdown alarm signal and it will be displayed in LCD. Oil Sensor Open When sensor hasn’t connected to corresponding port, controller will send shutdown alarm signal and it will be displayed in LCD. easYgen-1600 | Genset Control 37785A... - Page 29 ECU Shutdown If an error message is received from ECU via J1939, it will initiate a shutdown alarm. ECU Fail If the module does not detect the ECU data, it will initiate a shutdown alarm. 37785A easYgen-1600 | Genset Control...
- Page 30 Appendix Alarms and Warnings > Shutdown Alarms easYgen-1600 | Genset Control 37785A...
- Page 31 Engine Control Unit Failure Mode Indicator Graphical Application Programming (GAP™) Generator Circuit Breaker Woodward device series (Genset Control) - not preferred for new design! Generator Group Breaker (speed) Governor; rpm regulator Human Machine Interface e.g., a front panel with display and...
- Page 32 Reactive power Apparent power Serial Number Sequencer A sequencer file is carrying specific settings e.g. to enable communication with and/or control of an expansion module. Such files can be prepared by Woodward. Suspect Parameter Number Voltage easYgen-1600 | Genset Control 37785A...
- Page 33 Use ....... . . 7, 11 Warranty ....... . 7 37785A easYgen-1600 | Genset Control...
- Page 34 | Genset Control 37785A...
- Page 36 Designed in Europe Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-101 Stgt-Doku@woodward.com...