SAG582136800 System Application Guide Spec. No. 582136800 (Model 502 NGFB Revision BA, April 8, 2020 Home SYSTEM OVERVIEW Description: The NetSure™ 502 DC Power System is a complete integrated power system containing rectifiers, NGFB intelligent control, metering, and monitoring. This power system is available in configurations for 19” and 23”...
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home • Assembled Shelves with Rear AC Input, Configured for GMT Distribution Panel and Top DC Distribution Cabinet 19” or 23” Output List Number of No.
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home • 2000W Rectifier Modules The Rectifier Modules provide load power, battery float current, and battery recharge current during normal operating conditions. They are designed with the latest patented switch-mode technology using DSP (Digital Signal Processing) functionality for efficient operation.
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home 58213680005 – 5821368008, 58213680010 – 58213680013, 58213680016, 58213680017, 58213680020 – 58213680023, and 58213680026, 58213680027: UL 60950 and UL 1801 Listed, CAN/CSA 22.2 Framework Type: Relay Rack Mounted Mounting Width: 19”...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB TABLE OF CONTENTS SYSTEM OVERVIEW ..........................................1 MAIN COMPONENTS ILLUSTRATIONS ..................................9 Lists 1 - 4 ............................................9 Lists 5-8 ............................................10 Lists 10-13 ............................................11 Lists 14 - 17 .............................................
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB List BB: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) ......................................... 41 List BC: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) ............................................
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Special Application Lugs, Busbar Adapter Kits and Hardware Kits ....................... 72 Special Application Crimp Lugs ..........................................72 Busbar Adapter and Hardware Kits ........................................73 Rear-facing Return Busbars for 2-Row Distribution Cabinets ............................74 SM TEMP Temperature Concentrator (P/N 547490) ............................
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Overall Dimensions – List 14, List 15 ..................................117 Overall Dimensions – List 16 with Distribution ..............................118 Overall Dimensions – List 17 with Distribution ..............................119 Overall Dimensions –...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home MAIN COMPONENTS ILLUSTRATIONS Lists 1 - 4 Rear Plug-In AC Input Connectors. Rear DC Output Busbars. List 1 List 2 Rectifier Modules IB2 Interface Board (Available in List 1 and List 3 Rectifier...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Lists 5-8 List 5 Top Plug-In AC Input Connectors. Top DC Output Busbars. List 6 IB2 Interface Rectifier Board Modules (Available in Lists 5-8) Rectifier Modules List 7...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Lists 10-13 Rear Plug-In AC Input Connectors. Top DC Output Distribution Cabinet. List 10 Distribution Cabinet Ordered under Lists FA-GC, 1-row (shown) or RA-RD, 2- List 11 Rectifier IB2 Interface...
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Lists 14 - 17 Rear Plug-In AC Input Connectors. Top DC Output Bus bars link to existing shelf. List 14 Rear Plug-In AC Input Connectors. Top DC Output Bus bars link to existing shelf.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Lists 20 - 23 Rear Plug-In AC Input Connectors and List 20 Top DC Output Distribution Cabinet Distribution Cabinet Ordered under Lists FA- GC, 1-row or RA-RD, 2- List 21 row (shown) Rectifier...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Lists 26, 27 Rear Plug-In AC Input Connectors and Top DC Output Distribution Cabinet List 26 Distribution Cabinet Ordered under Lists FA-GC, 1-row or RA- RD, 2-row (shown) Distribution Panel, Ordered...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Other Other List Options List 89: Relay Rack Earthquake Anchor Kit List KG: GMT Distribution Cabinet List 90: Temperature Probe List 93: Battery Tray (23”) List 94: Batter Tray (19”) Page 15 of 129...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home LIST DESCRIPTIONS List Numbers List 1: 19” Main Shelf Features ♦ Consists of one (1) 2RU high by 19” wide shelf. ♦ Includes AC input connectors and bulk DC output rear bus bars. ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List 3: 23” Main Shelf Features ♦ Consists of one (1) 2RU high by 23” wide shelf. ♦ Includes AC input connectors and bulk output rear bus bars. ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Home Restrictions System is non-expandable. Ordering Notes Order List 5 as required. Also order the following as required. 2) Order up to four (4) Rectifier Modules (P/N 1R482000e) per List 5. 3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier module mounting position in the system if required.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home ♦ Termination panel includes AC input and DC output Bus bars. ♦ System houses up to five (5) Rectifier Modules and one (1) Controller. ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Home List 10: 19” Assembled System with One (1) Main Shelf and Space for One (1) Distribution Cabinet Features ♦ Consists of one (1) 2RU high by 19” wide rectifier shelf and interface for pre-assembled distribution. ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home 11) Order Alarm Cables ACCESSORY DESCRIPTIONS section. 12) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section. List 12: 23” Assembled System with One (1) Main Shelf and Space for One (1) Distribution Cabinet Features ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Home Home 8) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for temperature probe options with a mounting tab. 9) Order Relay Racks ACCESSORY DESCRIPTIONS...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Restrictions When equipped with a 2-row Distribution Cabinet, the system is expandable by one (1) rectifier shelf in the field (List 14). Ordering Notes Order List 16 as required.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home ♦ Includes AC input connectors. ♦ System houses up to four (4) Rectifier Modules, one (1) Controller, one (1) GMT Distribution Panel, and one (1) Distribution Cabinet.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home 13) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section. List 22: 23” Assembled System with One (1) Main Shelf and Space for One (1) GMT Distribution Panel and One (1) Distribution Cabinet Features ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Home 6) Order one (1) GMT Panel (List KG) per system. 7) Order Battery Trays (List 93) as required. 8) Order Relay Rack Anchor Kit(s) (List 89) as required.
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Ordering Notes Order List 27 as required. Also order the following as required. 2) Order up to seventeen (17) Rectifier Modules (P/N 1R482000e) per system. 3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier module mounting position in the system if required.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List 89: Relay Rack Earthquake Anchor Kit, P/N P0987167 Features ♦ Provides four (4) sets of hardware for anchoring the relay rack to the floor. Ordering Notes Order as required.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List 91: Optional Temperature Probe, 33-Ft. Total Cable Length Features ♦ See above for description of Temperature Probes. ♦ The Temperature Probe assembly consists of two pieces that plug together to make a complete probe. When ordered, P/N 04118246 (3 feet long) is pre-wired to the shelf and P/N 04116740 (30 feet long) is shipped loose.
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9) If ordering List 93 with tray-mounted circuit breakers, order Alarm Jumper P/N 524384 for each system to connect the alarm terminal of up to three (3) battery disconnect circuit breakers. Battery Tray P/N 559806 Weight Rated 8-Hr. Dimension Required Vertiv (per Manufacturer* Model Capacity W x L x H Tray...
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Battery Tray P/N 559807 Weight Rated 8-Hr. Dimension Required Vertiv (per Manufacturer* Model Capacity W x L x H Tray battery) (Ah) (Inches) Spacing...
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Battery Lug Kit Part Number (Kit provides two lugs for one tray.) Battery Specified Above 150A or No Battery Up to 150A Battery Disconnect Disconnect chosen Northstar NSB110FT Northstar NSB170FT...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Home List 94: Battery Tray Assembly, Pre-Cabled, for 19” Relay Rack Features ♦ Provides one battery tray that mounts four (4) 12V front-terminal Valve Regulated Lead Acid (VRLA) batteries.
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System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Battery Tray P/N 559809 Rated 8-Hr. Dimension Required Weight Vertiv Manufacturer* Model Capacity W x L x H Tray per Battery (Ah) (Inches) Spacing (lbs)
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Battery Tray P/N 561974 Rated Weight Dimension Required Vertiv 8-Hr. (per Manufacturer* Model W x L x H Tray Capacity battery) (Inches) Spacing (Ah)
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Part No., Circuit Breaker, Part No., Left-Side Part No., Right-Side Ampere Electrical/Mechanical Trip Breaker Mtg. Kit Breaker Mtg. Kit Rating (Black Handle) (For Reference Only) (For Reference Only) 256694300 256694700...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Distribution Cabinets List AA: 23” 1-Row Distribution Cabinet with (24) Load Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List AB: 23” 1-Row Distribution Cabinet with (24) Load Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: 400A @ +40°C;...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List AC: 23” 1-Row Distribution Cabinet with (24) Load Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: 400A @ +40°C;...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List BA: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List BB: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List BC: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List CA: 23” 1-Row Distribution Cabinet with (16) Load Positions, (8) Battery Disconnect Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List CB: 23” 1-Row Distribution Cabinet with (16) Load Positions, (8) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List CC: 23” 1-Row Distribution Cabinet with (16) Load Positions, (8) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List FA: 19” 1-Row Distribution Cabinet with (19) Load Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: 400A @ +40°C;...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List FB: 19” 1-Row Distribution Cabinet with (19) Load Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: 400A @ +40°C;...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List FC: 19” 1-Row Distribution Cabinet with (19) Load Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: 400A @ +40°C;...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List GA: 19” 1-Row Distribution Cabinet with (14) Load Positions, (5) Battery Disconnect Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List GB: 19” 1-Row Distribution Cabinet with (14) Load Positions, (5) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List GC: 19” 1-Row Distribution Cabinet with (14) Load Positions, (5) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List KG: 19”/23” 20-Position GMT Fuse Panel (P/N 545590) Features ♦ 1U-high GMT fuse panel that provides Single Load Distribution (-48V). ♦ Provides twenty (20) 0A to 15A GMT fuse load distribution positions. Caution: At +40°C and +65°C ambient, a fuse with a rating of greater than 10 amperes SHALL HAVE an empty mounting position between it and any other fuse.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List MA: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List MB: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List MC: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List MD: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions, Low Voltage Load Disconnect (LVLD) and Low Voltage Battery Disconnect (LVBD) Features ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List MV: 23” 2-Row Distribution Cabinet with (48) Load Positions, and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: 600A @ +40°C;...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List NA: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions and Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List NB: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List NC: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List ND: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions, Low Voltage Load Disconnect (LVLD) and Low Voltage Battery Disconnect (LVBD) Features ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List RA: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions and with Low Voltage Battery Disconnect (LVBD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List RB: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions and Low Voltage Load Disconnect (LVLD) Features ♦ Single Voltage Distribution (-48V) ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home List RC: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions and NO Low Voltage Disconnect (LVD) Features ♦ Single Voltage Distribution (-48V) ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List RD: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions, Low Voltage Battery Disconnect (LVBD) and Low Voltage Load Disconnect (LVLD) Features ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home ACCESSORY DESCRIPTIONS Rectifier Rectifier Module, High Efficiency Features ♦ Provides one (1) Model R48-2000e, Spec. No. 1R482000e, 2000 watt / 48-volt High Efficiency Rectifier Module. Ordering Notes Order by P/N (1R482000e) as required.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home IB2 Interface Board Assembly, P/N MA4C5U31 / 548181 Features ♦ Provides input and output connections to two (2) temperature sensors, digital signals and eight (8) alarm relay dry contacts ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Optional Temperature Probes Features ♦ Up to two (2) temperature probes can be connected to the Customer Interface (IB2) Board. Either or both probes can be programmed to monitor ambient temperature or battery temperature.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Distribution Devices Bullet Nose Type Circuit Breakers Features ♦ Circuit breakers with ratings of 1A through 100A each plug into a single mounting position. Circuit breakers with ratings of 125A, 150A and 200A each plug into two (2) mounting positions, and those with ratings of 250A each plug into three (3) mounting positions.
* Fuseholders are not furnished and must be ordered as required. Order (1) Part No. 117201 for each fuse position required. Fuseholder includes (1) alarm fuse (Bussmann GMT-A 18/100 amp; Vertiv 248610301) and (1) alarm fuse safety cover (Vertiv P/N 248898700).
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home GMT Load Distribution Fuses Features ♦ For use in the List KG Distribution Panel or Plug-In GMT Fuse Distribution Assemblies P/N 545333 and P/N 549017. Restrictions When used for power distribution, load should not exceed 80% of device rating, except 10 and 15 amp fuses, for which load should not exceed 70% of device rating.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Home Plug-In GMT Fuse Distribution Assembly, P/N 545333 for 1-Row Distribution Cabinet / P/N 549017 for 2-row Distribution Cabinet Features ♦ Mounts in (2) distribution positions of any Distribution Cabinet. ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Busbar Adapter and Hardware Kits Features ♦ See Table 11 for part numbers and descriptions of available kits. ♦ Kits include hardware shown. ♦ Unless otherwise specified, Busbar Adapter Kits are factory-installed when ordered with cabinet.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Rear-facing Return Busbars for 2-Row Distribution Cabinets Features ♦ P/N 556891 is for 23” 2-Row distribution cabinets and has (24) return-landing positions (1/4-20 x 0.75 studs provided). ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home SM TEMP Temperature Concentrator (P/N 547490) Features ♦ Allows for multiple temperature probes to be used for temperature compensation. Compensation can be based on highest probe temperature or average probe temperature.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Mounting Bracket Kits (P/N 553336 and P/N 555231) Features ♦ P/N 553336 consists of two brackets and hardware for mounting a List 1 or List 2 power shelf into a 19” wide relay rack. ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Mounting Bracket Kits (P/N 556342, P/N 556343, and P/N 556346) Features ♦ P/N 556342 consists of two brackets and hardware for mounting a List FA, FB, FC, GA, GB, or GC distribution shelf into a 19”...
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home P/N 556343 P/N 556342 P/N 556346 Page 78 of 129...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home 19” Termination Panel Kit (P/N 555234) Features ♦ Provides a termination panel that is mounted into a 19.4” (493mm) wide rack rail of a Knurr Data Cabinet. ♦...
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Cable Assemblies P/N 555232 One (1) 24” long, 2/0 AWG, P/N 556440 cable provided for each polarity. One (1) 24” long, 2/0 AWG, Two hole lug (3/8” clearance holes on 1” centers) cable provided for each polarity.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Relay Racks Features ♦ The following relay racks are available. Ordering Notes Order from relay racks listed in Table 12. Available Mounting Part Size Positions Notes Number...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Transition Plates to Mount Relay Rack on Top of GNB Absolyte® IIP Batteries Features ♦ Transition Plate Kits can be ordered to mount relay rack P/N 559817 on top of GNB Absolyte IIP Battery Stands. ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home AC Input Cables and Line Cords AC Input Cable Assembly, P/N 535232 Features ♦ Provides one (1) 30” long, 8 AWG, AC Input Cable Assembly that is ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home AC Input Line Cord, P/N 540946 Features ♦ Provides one (1) 14’ long, 8/3 AWG, AC Input Line Cord that is: ♦ Terminated on one end with a Molex plug which mates with AC input receptacle on the Power Shelf, and ♦...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Home AC Input Line Cord, P/N 545616 Features ♦ Provides one (1) 6’ long, 8 AWG, AC Input Line Cord that is: ♦ Terminated on one end with a Molex plug which mates with AC input receptacle on the Power/Distribution Shelf, and ♦...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Home Lists 2, 3, 4, 7, 12, 14, 15 and 22 require three (3) AC Input Cable Assemblies or Line Cords. Lists 6, 11 and 21 require five (5) AC Input Cable Assemblies or Line Cords. Lists 8, 13 and 23 require six (6) AC Input Cable Assemblies or Line Cords.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home User Replaceable Components Ordering Notes Refer to Table 13. Item Part Number Rectifier Module, High Efficiency 1R482000e 32010096 for 1R482000 Rectifier Module Fan 32010106 for 1R482000e NCU (Advanced Controller Unit Plus) Order per P/N 1M830BNA IB2 Interface Board...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Wiring Notes Refer also to the next section, Wiring Illustrations. AC Input Connections Features ♦ Each system contains multiple plug-in AC input connectors. For details, refer to the illustration provided in the Wiring Illustrations section.
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Input Ambient Max. Total Loop Recm. 90°C Recm. Voltage Operating Output Curr. Length (Ft.) Wire Size Crimp Lug (VAC) Temp. (Amps) 1.0 Volt Drop (2) 6 AWG (2) 245349900 (1) 2 AWG...
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System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Input Ambient Max. Total Loop Recm. 90°C Recm. Voltage Operating Output Curr. Length (Ft.) Wire Size Crimp Lug (VAC) Temp. (Amps) 1.0 Volt Drop (1) 2/0 AWG (1) 245347200 (1) 3/0 AWG...
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Input Ambient Max. Total Loop Recm. 90°C Recm. Voltage Operating Output Curr. Length (Ft.) Wire Size Crimp Lug (VAC) Temp. (Amps) 1.0 Volt Drop (2) 1/0 AWG (2) 245347100 (2) 2/0 AWG...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Notes to Table 15: Home Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for wire rated at 90°C conductor temperature operating in ambient temperatures of 40°C, 50°C, and 65°C was used.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Bulk DC Output Connections (Lists 1 – 4) DC Output List 1-4 (List 1 Shown) Slip bus bar through slot before connecting lug to busba r. Fold around lug after securing lug to busba r.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Bulk DC Output and C.O. Ground Connections (Lists 5 – 8) DC Output, List 5-8 (List 7 Shown) -48V RETURN C. O. Ground -48V 1.00 DC Output, List 5 and 6...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home DC Load, C.O. Ground and Battery Connections (1-Row Distribution Cabinets) Battery Return and C. O. Ground All 1-Row Lists -48V Battery Load Return Bus Bar 3/8-16 studs on 1”...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home List MA-MD, NA-ND, RA-RD DC Load, C.O. Ground and Battery Connections (2-Row Distribution Cabinets) C. O. Ground Load Return Bus Bars (All 2-Row Lists) (All 2-Row Lists) 3/8-16 studs on 1”...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Home Home Home Home Home Home External Alarm and Monitoring Wiring Note: A custom digital input cable and internal wiring kit is available, P/N 559963. This kit is factory installed only. (Provides -48 VDC pre-wired to the negative side of digital inputs #4 through #7 and a 10’...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Home Home SPECIFICATIONS SYSTEM 1.1 Environmental Ratings 1.1.1 Operating Ambient Temperature Range: (A) -40°C (-40°F) to +65°C (+149°F) with derating output. (B) -40°C (-40°F) to +40°C (+104°F) with full power performance. 1.1.2 Storage Ambient Temperature Range: -40°C (-40°F) to +80°C (+176°F).
Safety of Information Technology Equipment, including Electrical EN 60950-1: 2001 Business Equipment 1.2.3 NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Vertiv for NEBS compliance reports. 1.3 Standard Features 1.3.1 AC Input Connections: Refer to Wiring Notes...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home MECHANICAL SPECIFICATIONS Overall Dimensions – List 1, List 2 (Rectifiers Ordered Separately) Top View 0.250 x 0.375 Slot Front View Left Side View 5.00 12.50 13.75 Right Side View...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 3, List 4 (Rectifiers Ordered Separately) Top View 0.250 x 0.375 Slot Left Side View Front View 5.00 12.50 13.75 Notes: Right Side View 1.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 5, List 6 (Rectifiers Ordered Separately) List 5 Left Side View Bottom View 5.00 Top View 12.50 Right Side View 7.00 Mounting Hole Detail 6.73...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 7, List 8 (Rectifiers Ordered Separately) List 7 Top View Bottom View Left Side View 5.00 12.50 Right Side View 7.00 6.73 Mounting Hole Detail...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 10, List 11, with Distribution (Distribution Cabinet and Rectifiers Ordered Separately) List 10 Bottom View Left Side View Top View 5.00 0.250 Dia.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions - System with 19” 6RU Wall Mount Kit P/N 552537 (cont’d on next page) 552537 Page 112 of 129...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions - System with 19” 6RU Wall Mount Kit P/N 552537 (cont’d from previous page) 17.6 Notes: 1. All dimensions are in inches, Top View unless otherwise specified.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions - System with 23” 6RU Wall Mount Kit P/N 552535 (cont’d on next page) 552535 Page 114 of 129...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions - System with 23” 6RU Wall Mount Kit P/N 552535 (cont’d from previous page) 17.7 Notes: 1. All dimensions are in inches, unless otherwise specified.
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SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 12, List 13, with Distribution (Distribution Cabinet and Rectifiers Ordered Separately) List 12 Top View Left Side View 5.00 Bottom View 0.250 Dia.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 14, List 15 (Rectifiers ordered separately) List 14 Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Finish: Galvanized steel with light gray paint on front face.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 16 with Distribution (Distribution Cabinet and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Note Right Side View 0.250 Dia.
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 17 with Distribution (Distribution Cabinet and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Right Side View Bottom View 0.250 Dia.
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 20 with Distribution (Distribution Cabinet, List KG and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Right Side View Bottom View...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 21 with Distribution (Distribution Cabinet, List KG and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Right Side View Note...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 22 with Distribution (Distribution Cabinet, List KG and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Right Side View Notes:...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 23 with Distribution (Distribution Cabinet, List KG and Rectifiers Ordered Separately) Top View Left Side View Front View 5.00 12.62 13.19 Right Side View Notes:...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 26 with Distribution (Distribution Cabinet, List KG and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Right Side View Note...
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 27 with Distribution (Distribution Cabinet, List KG and Rectifiers Ordered Separately) Top View Front View Left Side View 5.00 12.62 13.19 Right Side View Notes:...
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home Overall Dimensions – List 93 (23” Battery Tray) Optional Battery Disconnect Circuit Breakers (Shown on Right Side, Available on Either Side) Note 3 10.50 12.25 14.00 (as ordered)
System Application Guide SAG582136800 Spec. No. 582136800 (Model 502 Revision BA, April 8, 2020 NGFB Home Overall Dimensions – List 94 (19” Battery Tray) Optional Battery Disconnect Circuit Breakers (Shown on Right Side, Available on Either Side) Note 3 10.50 12.25 14.00 (as ordered)
SAG582136800 System Application Guide Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502 NGFB Home BATTERY MANUFACTURER INFORMATION Some equipment described in this System Application Guide is designed to accommodate batteries from various manufacturers. The following are referenced in this document. C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858 Deka : East Penn Mfg.
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