Bestop Supertop Ultra Installation Instructions Manual

Bestop Supertop Ultra Installation Instructions Manual

For jeep jl wrangler unlimited 2019 - current
Table of Contents

Advertisement

Quick Links

Installation Tips

Before you begin installing your new Supertop Ultra,
please read all the instructions thoroughly.
For a smooth fit:
For easier installation, the top should be installed at a temperature above
72°F. Below this temperature, the fabric may contract an inch or more, making
it difficult to fit the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the shipping
carton. Within a few days after installation, the fabric will relax and the
wrinkles will disappear.
WARNING
Do not rely in any way on the components of this
product to protect against injury or death in the event of an accident.
Never operate the vehicle in excess of manufacturer's specifications.
Read and follow, precisely, all installation instructions provided when
installing this product. Failure to do so may result in a poor fit and could
place occupants of the vehicle in a potentially dangerous situation.
Safety glasses should be worn at all
times when installing this product.
Ratchet
Safety
Glasses
Phillips Screwdriver
Step
Ladder
Flat Blade Screwdriver
P1 - 54725 Rev. B 0320
Installation Instructions
Supertop Ultra
WEAR SEAT BELTS AT ALL TIMES

Tools

- OR -
10mm Socket
10mm Wrench
3mm-4mm-5mm
T8-T20-T25-T30-T40-
Allen Wrenches
T50 Torx Drivers
Super Glue
Torque Wrench
Installation Instructions - Supertop Ultra
Jeep® JL Wrangler Unlimited 2019 - Current

Installation Time

4 hours

Skill Level

3 - Moderately Difficult
Vehicle Application:
Part Number 54725
Support
We're here to help! Go to:
https://www.bestop.com
and click on Need Help?
https://www.bestop.com/video-library
© 2020 Bestop, Inc.

Advertisement

Table of Contents
loading

Summary of Contents for Bestop Supertop Ultra

  • Page 1 Jeep® JL Wrangler Unlimited 2019 - Current Supertop Ultra Part Number 54725 Installation Tips Before you begin installing your new Supertop Ultra, please read all the instructions thoroughly. For a smooth fit: For easier installation, the top should be installed at a temperature above 72°F.
  • Page 2 Jeep® JL Wrangler Unlimited 2019 - Current Supertop Ultra Supertop NX Twill Part Number 54823 Part Number 54725 Installation Instructions - Supertop Ultra P2 - 54725 Rev. B 0320 © 2020 Bestop, Inc. P1B - 54823 Rev. G 0416 Installation Instructions - Supertop NX Twill...
  • Page 3 M8 x1.25 x20mm #515.84 M8 x1.25x80 Flanged Button Head M3.5x6 Qty. 2 Screw Cap Screw Screw #532.23 #573.09 #574.44 Qty. 8 Qty. 2 Qty. 20 Installation Instructions - Supertop Ultra P3 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 4 Part #585.72 - Left (shown) Part #593.55 Part #589.25 Part #589.18 - Right Part #585.73 - Right Qty. 1 Qty. 1 Qty. 1 of each Qty. 1 of each Installation Instructions - Supertop Ultra P4 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 5 #1 Bow-Fabric Deck Tailgate Bar Part #573.20 (right) Part #592.88 Part #575.33 Part #573.21 (left) Qty. 1 Qty. 1 Rear Window Qty. 1 of each Qty. 1 Installation Instructions - Supertop Ultra P5 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 6 Qty. 8 Grommet Screw-Binding Barrel Part #543.75 Part #599.01 Qty. 2 Qty. 2 M6 x 1.0 x 10mm Flanged Allen Screw Part #572.83 Qty. 4 Installation Instructions - Supertop Ultra P6 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 7 Use two (2) #517.48 Button Head Cap Screws (can be found in Small Parts Kit #574.62) per assembly. Screws thread up from the bottom into the U-Clips. Installation Instructions - Supertop Ultra P7 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 8 (5) #574.44 screws for each grille. Attach the Lower Door Rail Grille #579.01 (left) to the Left Rear Door Rail Assembly, using five (5) #574.44 screws for each grille. Installation Instructions - Supertop Ultra P8 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 9 Use one (1) M8x1.25x20 screw #573.09 and one tighten. (1) M8 Flat Washer #515.84 on each Assembly to secure the Assembly to the Jeep belt rail. Installation Instructions - Supertop Ultra P9 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 10 Bar downtubes as shown, using two (2) #534.24 M8 x1.25 x 28 Button Head Socket Cap Screw/ Washers per bracket. Attach brackets to both left and right side sport bar rear downtubes. Installation Instructions - Supertop Ultra P10 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 11 (1) M8x1.25x38 Button Head Socket Cap Screw #532.17 per retainer. Insert the screws through the retainers, and into threaded holes in the top of the Jeep belt rail, and tighten. Installation Instructions - Supertop Ultra P11 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 12 Leave these fasteners only loosely attached at this time. You will tighten them later in the installation process. 10mm Wrench T25 Torx Driver Installation Instructions - Cable Bikini Top P12 - 54725 Rev. B 0320 © 2019 Bestop, Inc.
  • Page 13 #6 Bow arm over the flange on the top of each Outer Bracket; 2 Secure with one (1) T30 Torx Shoulder Screw #308.65 per side. Installation Instructions - Supertop Ultra P13 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 14 (2) M6 x 1.0 x 30.0 Flanged Button Head at each end of the #5 Bow are facing the front of Screws #533.19 for each bracket. the Jeep. Installation Instructions - Supertop Ultra P14 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 15 Insert the roller into the open end of the channel at the rear on the inside of each Rear Door Rail, and slide the Side Bow Assembly forward until it stops. Installation Instructions - Supertop Ultra P15 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 16 Thick Plastic Bushing #570.42, and one Thin Plastic Bushing #532.78 per side. 4mm Allen The Thick Plastic Bushing goes to the outside. Wrench Left side shown. Repeat on right side. Installation Instructions - Supertop Ultra P16 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 17 T30 Torx Driver facing side of the tabs. Note that the #3 Bow is located on the forward- facing side of the tabs. Installation Instructions - Supertop Ultra P17 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 18 Note that the #2 Bow attaches to the forward- NOTE: Grommets must be bonded in place facing side of the tabs. T30 Torx Driver with super glue or similar adhesive. Super Glue Installation Instructions - Supertop Ultra P18 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 19 Lay the top fabric across the Jeep down the tabs, and fold each tab back. hood, with the underside facing up. Repeat on both sides of the #1 Bow. Installation Instructions - Supertop Ultra P19 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 20 #1 Bow. Wrench NOTE: You must push the #1 Bow-Fabric Deck as far forward as possible to allow inserting the screws to attach the Side Bows. Installation Instructions - Supertop Ultra P20 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 21 Re-attach the tabs to the underside of the #1 Bow-Fabric Deck using the two (2) screws on each side that you removed in Section 13, step 1. Installation Instructions - Supertop Ultra P21 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 22 Next, loop the eyelet on the end of the cable over the Barrell on the outside of the #6 Bow Plate, getting captured underneath the screw head, as you screw it into the Barrel. Installation Instructions - Supertop Ultra P22 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 23 Stay Strap. Be sure to move the Lift Assist lock levers back to Locked position after attaching Stay Straps. NOTE: Do not attach the window flap to the #6 Bow. Installation Instructions - Supertop Ultra P23 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 24 2 Engage the hook; 3 Pivot the latch handle back up. Tools WARNING: Tighten the M6 Flanged Nuts #591.47 to 7ft-lbs. - DO NOT OVERTIGHTEN - Torque Wrench Installation Instructions - Supertop Ultra P24 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 25 Repeat this step, wrapping the #4 Bow, the Rear Door Rail. #3 Bow and #2 Bow in this way. Repeat on the right Side Quarter Window. Installation Instructions - Supertop Ultra P25 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 26 Tuck this plastic strip into the vertical channel along the belt rail. outside face of the left Rear Door Rail. Repeat on the right Quarter Window. Repeat on the right side of the Jeep. Installation Instructions - Supertop Ultra P26 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 27 Stiffener. Snap the loose end of this strap to the snap located on the inside of each Tailgate Repeat this step on the right side Quarter Retainer. Window. Installation Instructions - Supertop Ultra P27 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 28 Roll the tab on each side up underneath the of each window under the Jeep belt rail along Jeep belt rail. the entire length of the flap, from front to back. Installation Instructions - Supertop Ultra P28 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 29 Rear Window to the right until it meets the right side Quarter Panel Stiffener. Installation Instructions - Supertop Ultra P29 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 30 Left side shown above. Right Side Installation Instructions - Supertop Ultra P30 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 31 Hook & Loop strips on the underside of the top fabric to the strips along the top edges of the Quarter Window and corners. Installation Instructions - Supertop Ultra P31 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
  • Page 32 WHAT BESTOP WARRANTS Subject to the terms and conditions of sale, including any terms and conditions set forth by Bestop, Inc. (“Bestop” or “us” or “we”) in our then-current terms of sale on our website (collectively, the “Terms”), Bestop represents and warrants that: the covered products listed in the “Covered Products and Warranty Periods”...
  • Page 33 Jeep® JL Wrangler Unlimited 2019 - Current Supertop Ultra Part Number 54725 COVERED PRODUCTS AND WARRANTY PERIODS: The warranty time periods are as follows for Products manufactured by Bestop: BESTOP® LIMITED LIFETIME WARRANTY Trektop® Pro Twill Fabric Top Sunrider® for Hardtop Twill Fabric Top Trektop®...

Table of Contents